Cylinder Head Cover Removal And Installation - Suzuki Grand Vitara Service Manual

1D-78 Engine Mechanical: For J20 Engine
9) Remove EVAP canister purge valve bracket (10)
form intake manifold.
7
9
3
2
10
10) Remove water pump and generator drive belt
referring to "Water Pump and Generator Drive Belt
Removal and Installation (For J20 Engine): in
Section 1J".
11) With hose connected, detach P/S pump referring to
"P/S Pump Removal and Installation for J20 Engine
Model: in Section 6C".
12) Remove intake manifold and O-ring from cylinder
head.
Installation
Reverse removal procedure for installation noting the
followings.
• Use new intake manifold O-ring.
• Use new EGR pipe gasket.
• Install intake manifold bolt (2) and nut (1) as shown in
figure.
1
• Check to ensure that all removed parts are back in
place.
Reinstall any necessary parts which have not been
reinstalled.
• Adjust water pump and generator drive belt referring
to "Water Pump and Generator Drive Belt On-Vehicle
Inspection (For J20 Engine): in Section 1J".
• Refill cooling system referring to "Cooling System
Flush and Refill: in Section 1F".
• Upon completion of installation, turn ignition switch
ON but engine OFF and check for fuel leaks.
• Finally, start engine and check for engine coolant
leaks.
4
8
5
6
1
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2
1
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Cylinder Head Cover Removal and Installation

Removal
1) Disconnect negative cable at battery.
2) Remove engine cover.
3) Disconnect ignition coil couplers (1).
4) Remove ignition coils (4).
5) Remove oil level gauge (6).
6) Disconnect CMP sensor coupler (5) from cylinder
head cover.
7) Disconnect breather hose (2) and PCV hose (3) from
cylinder head cover (7).
3
6
8) Remove PCV valve from cylinder head cover.
9) Remove cylinder head cover nuts in such order as
indicated in the figure.
"2"
"3"
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1
5
2
7
"6"
"5"
S5JB0A1426013
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I5JB0A142012-02
"4"
"1"
I5JB0A142013-01