Honda VFR750F Manuals

Manuals and User Guides for Honda VFR750F. We have 6 Honda VFR750F manuals available for free PDF download: Service Manual, Owner's Manual

Honda VFR750F Service Manual

Honda VFR750F Service Manual (307 pages)

Honda 90-96 VFR 750F Motorcycle Service manual

Brand: Honda | Category: Motorcycle | Size: 12.47 MB

Table of Contents

Contents
4
Symbols
6
General Information
8
General Safety
8
Carbon Monoxide
8
Gasoline
8
Coolant
9
Nitrogen Pressure
9
Battery Hydrogen Gas & Electrolyte
9
Model Identification
10
Specifications
12
Torque Values
23
Tools
30
Lubrication & Seal Points
32
Cable & Harness Routing
36
Emission Control Systems
49
Source of Emissions
49
Crankcase Emission Control System
49
Exhaust Emission Control System
49
Evaporative Emission Control System
50
Noise Emission Control System
50
Emission Control Information Labels
51
Vehicle Emission Information Label
51
Vehicle Emission Control Information Update Label
51
Vacuum Hose Routing Diagram Label
51
Body Panels/Exhaust System/Sub Frame Service Information
52
Body Panels/Exhaust System/Sub Frame Troubleshooting
52
Abnormal Engine Vibration
52
Abnormal Noise When Riding
52
Seat Removal
53
Seat Installation
53
Rear Fairing
54
Middle Fairing
55
Lower Fairing
58
Lower Center Fairing
59
Trim Chip Removal/Installation
60
Upper Fairing
61
Requisite Service
61
Sub Frame/Rear Fender
69
Fuel Tank
73
Maintenance
76
Service Access Guide
77
Maintenance Schedule
79
Air Cleaner
81
Sub Air Cleaner
81
Spark Plug
82
Valve Clearance
82
Shim Selection
84
Carburetor Synchronization
86
Drive Chain
87
Drive Chain Slack Inspection
87
Headlight Aim
90
Side Stand
90
Lubrication System Service Information
92
Lubrication System Troubleshooting
92
Oil Level Low
92
High Oil Pressure
92
Lubrication System Diagram
93
Oil Pump Removal/Installation
94
Oil Pump Disassembly/Assembly
95
Oil Cooler Removal/Installation
96
Cooling System Service Information
98
Cooling System Troubleshooting
98
Engine Temperature too High
98
Engine Temperature too Low
98
Cooling System Flow Pattern
99
Coolant Draining
100
Thermostat Removal/Installation
101
Radiator Removal/Installation
102
Radiator Disassembly/Assembly
103
Water Pump/Water Pipe Disassembly/Assembly
104
Fuel System Service Information
106
Fuel System Troubleshooting
107
Engine Won't Start
107
Lean Mixture
107
Rich Mixture
107
Air Cleaner Housing Removal/Installation
108
Carburetor Removal/Installation
109
Fuel Tank Disassembly/Assembly
111
Carburetor Separation/Combination
113
Carburetor Tube Routing
119
Carburetor Disassembly/Assembly
121
Jet Needle Holder Removal/Installation
125
Carburetor Body Cleaning
125
Pilot Screw Adjustment
127
Idle Drop Procedure
127
High Altitude Adjustment
129
Secondary Air Supply System
130
Front Bank
130
Pulse Secondary Air Injection (PAIR) Control Valve
130
Rear Bank
130
Engine Removal/Installation
132
Engine Mounting Bolt Installation
135
Rear Lower Engine Mounting Bolt
135
Rear Upper Engine Mounting Bolt
135
Cylinder Head/Valves Service Information
138
Cylinder Head/Valves Troubleshooting
138
Low Compression
138
Excessive Smoke
138
Camshaft Removal
139
Cylinder Head, Camshaft Idle Gear Case Removal/Installation
141
Cylinder Head Disassembly/Assembly
143
Camshaft Installation
145
Valve Cotters Removal/Installation
147
Camshaft Idle Gear Case Installation
147
Cylinder Head Bolt Installation
148
When both Front and Rear Cylinder Camshafts Were Removed
148
Clutch System Service Information
154
Clutch System Troubleshooting
154
Clutch Lever Soft or Spongy
154
Clutch Slips
154
Right Crankcase Cover Removal/Installation
155
Clutch Removal
156
Clutch Installation
157
Clutch Center Lock Nut Removal
159
Clutch Center Lock Nut Installation
159
Clutch Master Cylinder Disassembly/Assembly
160
Clutch Slave Cylinder Disassembly/Assembly
161
Gearshift Linkage Service Information
162
Gearshift Linkage Troubleshooting
162
Hard to Shift
162
Jumps out of Gear
162
Drive Sprocket Cover Removal/Installation
163
Gearshift Linkage Removal/Installation
165
Crankshaft/Piston/Transmission Service Information
168
Crankshaft/Piston/Transmission Troubleshooting
168
Excessive Noise
168
Transmission Jumps out of Gear
168
Crankcase Separation
169
Crankshaft/Connecting Rod Removal/Installation
171
Piston Disassembly/Assembly
173
Crankshaft Bearing Replacement
175
Main Journal Bearing Selection
175
Connecting Rod Bearing Selection
176
Connecting Rod Selection
176
Transmission Removal/Installation
177
Mainshaft Disassembly/Assembly
179
Countershaft Disassembly/Assembly
181
Crankcase Installation
183
Front Wheel/Suspension/Steering Service Information
186
Front Wheel/Suspension/Steering Troubleshooting
186
Hard Steering
186
Soft Suspension
186
Right Handlebar Removal/Installation
187
Left Handlebar Removal/Installation
188
Front Wheel Removal/Installation
189
Front Wheel Disassembly/Assembly
191
Fork Removal/Installation
193
Fork Disassembly
195
Steering Stem Removal/Installation
203
Rear Wheel/Suspension
206
Rear Wheel Removal/Installation
207
Bearing Holder Removal/Installation
208
Driven Flange, Bearing Holder Disassembly/Assembly
209
Driven Flange Bearing Replacement
210
Axle Needle Bearing Replacement
210
Shock Absorber Removal/Installation
211
Lower Joint Removal/Installation
216
Stopper Plate Removal/Installation
218
Suspension Linkage Removal/Installation
219
Suspension Linkage Disassembly/Assembly
220
Cushion Rod Pivot Bearing Replacement
223
Shock Arm Pivot Bearing Replacement
223
Shock Link Bearing Replacement
224
Swingarm Removal/Installation
225
Swingarm Pivot Bolt Installation
227
Swingarm Disassembly/Assembly
228
Swingarm Pivot Bearing Replacement
229
Right Pivot Bearing Removal
229
Left Pivot Bearing Removal
229
Left Pivot Bearing Installation
229
Brakes Service Information
232
Brakes Troubleshooting
232
Brake Lever/Pedal Soft or Spongy
232
Brake Lever/Pedal Hard
232
Front Brake Pad Replacement
233
Rear Brake Pad Replacement
234
Front Master Cylinder Disassembly/Assembly
235
Front Brake Caliper Removal/Installation
237
Front Brake Caliper Disassembly/Assembly
238
Rear Master Cylinder Removal/Installation
239
Rear Master Cylinder Disassembly/Assembly
240
Rear Brake Caliper Removal/Installation
241
Rear Brake Caliper Disassembly/Assembly
242
Brake Pedal Removal/Installation
243
Charging System/Alternator
246
Charging System/Alternator System Location
247
Charging System/Alternator Circuit Diagram
247
Charging System/Alternator Troubleshooting
248
Battery Undercharging
248
Battery Removal/Installation
249
Charging System Inspection
250
Leak Test
250
Charging Voltage Inspection
250
Regulator/Rectifier
251
Wire Harness Inspection
251
Unit Inspection
251
Alternator Removal/Installation
252
Charging Coil Inspection
253
Ignition System Service Information
254
Ignition System Location
255
Ignition System Circuit Diagram
255
Ignition System Troubleshooting
256
No Spark at All Plugs
256
No Spark at Either Ignition Group
257
No Spark at One Plug
257
Engine Starts, but Side Stand Switch Does Not Function at All
258
Ignition System Inspection
259
Ignition Coil
259
Ignition Pulse Generator
260
Ignition Timing
260
Ignition Coil Removal/Installation
261
Ignition Pulse Generator Removal/Installation
263
Electric Starter/Starter Clutch Service Information
264
Electric Starter/Starter Clutch System Location
265
Electric Starter/Starter Clutch Circuit Diagram
266
Electric Starter/Starter Clutch Troubleshooting
267
Starter Motor will Not Turn
267
Starter Motor Turns Slowly
269
Starter Motor Turns, but Engine Does Not Turn
269
Starter Relay Switch "Clicks", but Engine Does Not Turn over
269
Starter Motor Removal/Installation
270
Starter Motor Disassembly/Assembly
271
Starter Clutch Removal/Installation
273
Starter Clutch Disassembly/Assembly
275
Lights/Meters/Switches
276
Speedometer Does Not Operate
278
Headlight Bulb Replacement
280
Headlight Removal/Installation
281
Turn Signal Light
282
Taillight
282
Indicator Bulb Replacement
283
Combination Meter Removal/Installation
284
Combination Meter Disassembly/Assembly
286
Tachometer Inspection
289
Ignition Switch Removal/Installation
289
Side Stand Switch
290
Fuel Level Sensor/Fuel Gauge
290
Low Fuel Indicator
291
Fuel Pump
292
Coolant Temperature Gauge
292
Thermosensor
293
Oil Pressure Switch
294
Fan Motor Switch
294
Diode
295
Neutral Switch
295
Headlight Relay
295
Headlight Does Not Shut off
295
High Beam Relay
296
Wiring Diagram
298
Troubleshooting
300
Engine Does Not Start of Is Hard to Start
300
Engine Lacks Power
301
Poor Performance at Low and Idle Speeds
302
Poor Performance at High Speed
303
Poor Handling
303
Index
304

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