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Patlite WD PRO Series Instruction Manual

Wireless data communication system
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Notice to Customer
Thank for your purchasing our PATLITE products.
The WDB-D80S-PRO and WDT-6LR-Z2-PRO are WD
PRO Series products. For the WDR-LE-Z2, refer to ☞
"WDT-5LR-Z2/WDT-6LR-Z2 Instruction Manual."
●Request the installation and wiring be performed
by a professional contractor if construction work is
involved.
●Prior to installation, read this manual thoroughly
before using this product to ensure correct use.
●Re-read this manual before conducting maintenance,
inspections, repairs, and so on. If you have any
questions about this product, please contact our
service and repair desk.
●When using the system operation software WDS-
WIN01, use version 1.03 or later.
To the Contractor
●Prior to installation, read this manual thoroughly to
ensure it is installed correctly.
●Return this manual to the customer.
Wireless Data Communication System
WD PRO Series
WDB-D80S-PRO
TYPE
WDT-6LR-Z2-PRO
TYPE
Instruction Manual
[Web Version]
1. Before you begin
2. Contents
3. Models
4. Part Names and Dimensions
5. Operation Overview
6. Installation
7. Operation
8. Function Details
9. Troubleshooting
10. Specifications
11. Replacement and Optional Parts
GA0000937_02
Page
5
9
10
11
12
18
25
45
58
60
63

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Summary of Contents for Patlite WD PRO Series

  • Page 1 2. Contents 3. Models Notice to Customer 4. Part Names and Dimensions Thank for your purchasing our PATLITE products. The WDB-D80S-PRO and WDT-6LR-Z2-PRO are WD PRO Series products. For the WDR-LE-Z2, refer to ☞ 5. Operation Overview "WDT-5LR-Z2/WDT-6LR-Z2 Instruction Manual."...

  • Page 2: Table Of Contents

    Wireless Data Communication System - WD PRO Series Instruction Manual Table of Contents 1. Before you begin ＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿ …………………………………………………………………………………………………… 5 1.1 About Safety Symbols ……………………………………………………………………………………………………… 6 1.2 Safety Precautions 2. Contents ＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿ ……………………………………………………………………………………………………… 9 2.1 About the Contents ………………………………………………… 9 2.1.1 WDB-D80S-PRO (Contact Input - Serial Communication Base Unit)
  • Page 3 Wireless Data Communication System - WD PRO Series Instruction Manual …………………………………………………………………………… 19 6.1.2 About Grouping and ExtendedPanID ………………………………………………………………………………………… 20 6.1.3 About the MAC Address ……………………………………………………………………… 20 6.1.4 How many WDT you can connect to WDR …………………………………………………………………………………… 20 6.2 About the Installation Environment ……………………………………………………………………………...
  • Page 4 Wireless Data Communication System - WD PRO Series Instruction Manual …………………………………………………………………………… 44 7.3.6 Differences with WDT-LR Setup Items 8. Function Details ＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿＿ ………………………………………………………………………… 45 8.1 LED Unit and Buzzer Unit Control Functions ………………………………………………………………………………… 45 8.1.1.Signal Tower Control Functions ……………………………………………………………………………………… 46 8.1.2 Remote Control Functions...

  • Page 5: Before You Begin

    Wireless Data Communication System - WD PRO Series Instruction Manual 1. Before you begin 1. Before you begin 1.1 About Safety Symbols To prevent injuries to the user and other personnel, as well as to prevent damage to assets, note the following: ●The following symbols classify warnings and cautions, and describe the level of harm and damage that will occur...

  • Page 6: Safety Precautions

    Wireless Data Communication System - WD PRO Series Instruction Manual 1. Before you begin 1.2 Safety Precautions WARNING ●This wireless data communication system (hereby referred to as "this product") gets various data and wirelessly transfers this data from a transmitter to a receiver. Do not use this product for any other purpose.
  • Page 7 Wireless Data Communication System - WD PRO Series Instruction Manual 1. Before you begin CAUTION ●Do not install this product near other electrical appliances. If you install this product near a facsimile, personal computer, television, microwave oven, or equipment using a motor, this product may not operate properly.
  • Page 8 ・When transferring ownership of this product, include the instruction manual (digest version). ・If you have any questions or need further information, contact your nearest PATLITE sales representative. ・We cannot warrant against breakdowns caused by disassembling this product, natural disasters, or handling of this product that is contrary to any warnings or precautions contained herein.

  • Page 9: Contents

    Wireless Data Communication System - WD PRO Series Instruction Manual 2. Contents 2. Contents 2.1 About the Contents 2.1.1 WDB-D80S-PRO (Contact Input - Serial Communication Base Unit) Accessories Accessories Main Unit: 1 Accessories Accessories Accessories Accessories Accessories Hexagon Nut with...

  • Page 10: Models

    Wireless Data Communication System - WD PRO Series Instruction Manual 3. Models 3. Models 3.1 About Models 3.1.1 WDB-D80S-PRO (Contact Input - Serial Communication Base Unit) Number of Number of Model Format External Contact External Contact Communication Series Inputs Outputs...

  • Page 11: Part Names And Dimensions

    Wireless Data Communication System - WD PRO Series Instruction Manual 4. Part Names and Dimensions 4. Part Names and Dimensions φ60 4.1 About Part Names and Dimensions Head cover 4.1.1 WDB-D80S-PRO (Contact Input - Serial Communication Base Unit) Nameplate Cable gland Body φ60...

  • Page 12: Operation Overview

    Wireless Data Communication System - WD PRO Series Instruction Manual 5. Operation Overview 5. Operation Overview 5.1 About the WD System To collect data available on equipment in your facility, the WD system transmits associated information (such as equipment operation data) to a host computer over the WD wireless network. By using visualization application software, you can use collected information to accurately view the capacity utilization rate, trigger improvement activities, and optimize operations.

  • Page 13: System Configuration

    Wireless Data Communication System - WD PRO Series Instruction Manual 5. Operation Overview 5.2.2 System Configuration 5.2.2.1 WD System Configuration at Run Time ●Configuration diagram WD System WD wireless network Host PC WDT (maximum 30 units) WD wireless network WDT (maximum 30 units)

  • Page 14: Wd System Configuration At Maintenance

    Wireless Data Communication System - WD PRO Series Instruction Manual 5. Operation Overview 5.2.2.2 WD System Configuration at Maintenance ●Configuration diagram WD System WDT-PRO / WDB-D80S Maintenance PC LAN (Cross Cable) or USB Cable micro-USB Cable micro-USB Connector Socket Bottom ●...

  • Page 15: Wd System Operation Overview

    Wireless Data Communication System - WD PRO Series Instruction Manual 5. Operation Overview 5.3 WD System Operation Overview ・WDT transmits Signal Tower information via the WDR to the WDS on the host PC. ・WDS collects the information and stores it as CSV log data. Load the data into visualization application software.

  • Page 16: Function List

    Wireless Data Communication System - WD PRO Series Instruction Manual 5. Operation Overview 5.5 Function List 5.5.1 LED Unit and Buzzer Unit Control Functions Runs control of LED and buzzer units connected to WDT-PRO. There are two types: Control based on the Signal Tower control line, and remote control from the host.

  • Page 17: Wireless Data Communication Function

    Wireless Data Communication System - WD PRO Series Instruction Manual 5. Operation Overview 5.5.4 Wireless Data Communication Function Wirelessly transmits to WDR the status information of each contact input line or the RS-232C data input. Also receives RS-232C data from the host and transmits to external equipment.

  • Page 18: Installation

    Wireless Data Communication System - WD PRO Series Instruction Manual 6. Installation 6. Installation 6.1 Before Installation 6.1.1 What is the WD Wireless Network? 6.1.1.1 About the WD Wireless Network ・The WD wireless network operates on the IEEE802.15.4 (ZigBee) compliant 2.4 GHz frequency. Although it runs on the same 2.4 GHz frequency as a wireless LAN (Wi-Fi), because it conforms to IEEE802.15.4 the WD...

  • Page 19: About Grouping And Extendedpanid

    Wireless Data Communication System - WD PRO Series Instruction Manual 6. Installation 6.1.2 About Grouping and ExtendedPanID ・The WD system requires grouping each WD wireless network (one WDR with multiple connected WDT). You can define the group by setting the ExtendedPanID property on the WDR and WDT to the same value. The ExtendedPanID consists of 16 single-byte, alphanumeric characters.

  • Page 20: About The Mac Address

    Wireless Data Communication System - WD PRO Series Instruction Manual 6. Installation 技術基準認証済 2.4 DS 1 0123456789ABCDEF 無線装置内蔵 PATLITE Corporation 01234 6.1.3 About the MAC Address MADE IN JAPAN ・Static address assigned to WDT-PRO for identification. This address is called a MAC address (IEEE address).

  • Page 21: About The Influence Of Surrounding Radio Waves

    Wireless Data Communication System - WD PRO Series Instruction Manual 6. Installation 6.2.2 About the Influence of Surrounding Radio Waves If the WD wireless network is affected by radio interference from electronics, microwave ovens, or other manufacturing equipment, normal operation may not be possible. Check the radio wave environment before installation and confirm there is no radio interference on the wireless radio bands you are planning to use.

  • Page 22: Distance Between Devices

    Wireless Data Communication System - WD PRO Series Instruction Manual 6. Installation 6.2.3 Distance Between Devices Place the WDT within a 20 m radius (recommended line-of-site distance) of the WDR. If more distance is required, add another WDT. 6.2.4 Ensuring Line of Sight ・Good line of sight for each device (WDR, WDT) and free of any obstacles –...

  • Page 23: Equipment Settings

    Wireless Data Communication System - WD PRO Series Instruction Manual 6. Installation 6.3 Equipment Settings This section describes the steps for setting up and installing equipment. Refer to ☞ "7 Operation", as well as instruction manuals of related products. 6.3.1 Setup Information Have the information for the settings below prepared beforehand.

  • Page 24: Equipment Installation

    Wireless Data Communication System - WD PRO Series Instruction Manual 6. Installation 6.3.2 Equipment Settings ・”6.3.1 Setup Information”Use the setup information, refer to ☞ "6.3.1.Setup Information", to prepare the equipment. For system configuration when setting up equipment, refer to “5.2.2.2 WD System Configuration at Maintenance( P.14)”.

  • Page 25: Operation

    Wireless Data Communication System - WD PRO Series Instruction Manual 7. Operation 7. Operation 7.1 WDB-D80S Installation 7.1.1 Installing and Removing WDB-D80S NOTICE ●Requirements for the mounting location. ・ Minimal vibration・Strong・Level ●Install this product in the upright position. ●If you need to install on an uneven surface and waterproofing is required, use a sealant in the gap between the product and mounting surface.
  • Page 26 Wireless Data Communication System - WD PRO Series Instruction Manual 7. Operation Wiring Caution CAUTION When securing the cable, secure with extra cable length. If there is not enough extra cable length, then it could prevent you from removing this product from the direct mount bracket.

  • Page 27: Wiring Rs-232C Cable From Bottom Of Main Unit

    Wireless Data Communication System - WD PRO Series Instruction Manual 7. Operation 7.1.1.1 Wiring RS-232C Cable from Bottom of Main Unit ❶ In the mounting location, drill holes for mounting and wiring the product. Strip 6 to 7 mm ☞ Mounting Hole Dimension Diagram(P.25)

  • Page 28: Wiring Rs-232C Cable From Cable Gland

    Wireless Data Communication System - WD PRO Series Instruction Manual 7. Operation 7.1.1.2 Wiring RS-232C Cable from Cable Gland ❶ In the mounting location, drill holes for mounting Strip 6 to 7 mm Body and wiring the product. Strip 6 to 7 mm Body ❾...

  • Page 29: When Not Using The Rs-232C Cable

    Wireless Data Communication System - WD PRO Series Instruction Manual 7. Operation 7.1.1.3 When Not Using the RS-232C Cable ❶ In the mounting location, drill holes for mounting and wiring the product. Body ☞ Mounting Hole Dimension Diagram(P.25) ❻ * When using a pole bracket and pole, drilling holes is unnecessary.

  • Page 30: Wiring Method When Using Pole Bracket And Pole (Accessories)

    Wireless Data Communication System - WD PRO Series Instruction Manual 7. Operation 7.1.1.4 Wiring Method When Using Pole Bracket and Pole (Accessories) ❺ Wiring RS-232C Cable from Bottom of Main Unit Front Direction Tapping screws ❶ Insert the pole ring into the pole bracket.

  • Page 31: Replacing Mounting Bolts (M4 → M3) On The Main Unit

    Wireless Data Communication System - WD PRO Series Instruction Manual 7. Operation How to Attach the Pole Bracket and Direct Mount Bracket ❶ Direct Mount Bracket Use nuts in 3 places to affix the pole bracket and direct mount bracket.

  • Page 32: Wdb-Db0S Wiring

    Wireless Data Communication System - WD PRO Series Instruction Manual 7. Operation 7.1.4 WDB-DB0S wiring There are two types of wiring for this product, lead wiring and terminal connector wiring. CAUTION Unused lead wires do not have to be connected to external contacts. But in so doing, insulate the leads of unconnected lead wires, one by one.
  • Page 33 Wireless Data Communication System - WD PRO Series Instruction Manual 7. Operation External Contact Classification NPN type transistor Do Not Apply Voltage! Flashing/ Buzzer External Contact Tube color: Black Tube color: Gray Black Clear Input Flashing Common Line Brown External Input 1...

  • Page 34: Wiring When Lighting Control And External Input, And Clear Input Control Are On Different Equipment

    Wireless Data Communication System - WD PRO Series Instruction Manual 7. Operation 7.1.4.2 Wiring When Lighting Control and External Input, and Clear Input Control are on Different Equipment External Contact Classification Do Not Apply Voltage! External Contact Classification External Contact Classification...

  • Page 35: Terminal Block Connector (Rs-232C Interface) Wiring

    Wireless Data Communication System - WD PRO Series Instruction Manual 7. Operation 7.1.4.3 Terminal Block Connector (RS-232C Interface) Wiring Terminal Block Connector Pin Arrangement Transmit Data Receive Data Request To Send Clear To Send GND (SG) Signal Ground Not Connected (do not use) *Do not connect.

  • Page 36: Wdt-Pro Installation

    Wireless Data Communication System - WD PRO Series Instruction Manual 7. Operation 7.2 WDT-PRO Installation 7.2.1 Installing and Removing WDT-PRO When installing or removing WDT-PRO, follow the instructions below to attach and detach parts (such as the LED unit and buzzer unit) from the LR Signal Tower.

  • Page 37: Attaching The Led Unit And Buzzer Unit

    Wireless Data Communication System - WD PRO Series Instruction Manual 7. Operation 7.2.1.2 Attaching the LED Unit and Buzzer Unit CAUTION Attach or detach units one at a time. Buzzer Unit Buzzer Unit LED Unit LED Unit Install one unit at...
  • Page 38 Wireless Data Communication System - WD PRO Series Instruction Manual 7. Operation Order of Attaching/Detaching Units Attach and detach units in the following order. Buzzer Unit Buzzer Unit ① ⑤ LED Unit LED Unit ② ④ LED Unit LED Unit ③...

  • Page 39: Using Wdb-D80S, Wdt-Pro

    Wireless Data Communication System - WD PRO Series Instruction Manual 7. Operation 7.3 Using WDB-D80S, WDT-PRO 7.3.1 Setting up WDB-D80S, WDT-PRO Main Unit 7.3.1.1 Setting up the Main Unit ・WDS-WIN01 configuration software is required. Download the software from our website. Install the software on the computer that will be used to set up and configure the system.

  • Page 40: Required Equipment

    Wireless Data Communication System - WD PRO Series Instruction Manual 7. Operation 7.3.1.3 Required Equipment ・For system configuration when setting up equipment, refer to “5.2.2.2 WD System Configuration at Mainte- nance( P.14)”. Use the system configuration software WDS-WIN01 for equipment settings.

  • Page 41: Checking The Wdb-D80S Status Lamp

    Wireless Data Communication System - WD PRO Series Instruction Manual 7. Operation 7.3.3 Checking the WDB-D80S Status Lamp The product's status lamp is located where you detach the direct mount bracket from the WDB-D80S. LED1 LED2 Status Lamp ●Status Lamp States...

  • Page 42: Checking Operations With Wdt-Pro Indicator

    Wireless Data Communication System - WD PRO Series Instruction Manual 7. Operation 7.3.4 Checking Operations with WDT-PRO Indicator Check this product's indicator on the WDT-PRO main unit. WDT-PRO Indicator ●Indicator Light Status Status Indicator Light Status Indicates a good status. This status indicates the product can communicate directly with the WDR without relying on other WDT.

  • Page 43: Initializing Wdb-D80S, Wdt-Pro

    Wireless Data Communication System - WD PRO Series Instruction Manual 7. Operation 7.3.5 Initializing WDB-D80S, WDT-PRO The initialization procedure is as follows. Step Operation Set WDB-D80S DIP switch 1 ON. Turn ON the power supply. After a few seconds, the WDT-PRO indicator alternates Red→Green→Red→Green...

  • Page 44: Differences With Wdt-Lr Setup Items

    Wireless Data Communication System - WD PRO Series Instruction Manual 7. Operation 7.3.6 Differences with WDT-LR Setup Items There are some differences in the setup items and setup methods between this product (WDB-D80S, WDT-PRO) and WDT-LR. For WDT-LR setup information, refer to ☞ "WDT-5LR/6LR Instruction Manual".

  • Page 45: Function Details

    Wireless Data Communication System - WD PRO Series Instruction Manual 8. Function Details 8. Function Details 8.1 LED Unit and Buzzer Unit Control Functions 8.1.1.Signal Tower Control Functions Functions that control LED or buzzer units with the Signal Tower control line. For wiring methods, refer to “7.1.4 WDB-DB0S wiring( P.32)”.

  • Page 46: Remote Control Functions

    Wireless Data Communication System - WD PRO Series Instruction Manual 8. Function Details 8.1.2 Remote Control Functions Remote Control Functions* uses specific commands from the host to perform remote control of LED or buzzer units. Control is possible when receiving specific commands from the host. These functions operate with a higher priority than Signal Tower Control Functions.

  • Page 47: Release Remote Control Function

    Wireless Data Communication System - WD PRO Series Instruction Manual 8. Function Details 8.1.3 Release Remote Control Function Function that enables operation transition from "8.1.2 Remote Control Function" to "8.1.1 Signal Tower Control Function". Run this function using one of the following methods.

  • Page 48: Contact Input Line Functions

    Wireless Data Communication System - WD PRO Series Instruction Manual 8. Function Details 8.2 Contact Input Line Functions 8.2.1 Determine Signal Tower Control Input Function There are two types for determining Signal Tower control line inputs, [Normal] and [Flashing]. Select the setting in WDS-WIN01.
  • Page 49 Wireless Data Communication System - WD PRO Series Instruction Manual 8. Function Details Description Setting Determination Change in state Operation result Input Light off → flashing Shorter Shorter Shorter Shorter than SS than SS than SS than SS Result Light off (buzzer off)

  • Page 50: Determine External Input Line Function

    Wireless Data Communication System - WD PRO Series Instruction Manual 8. Function Details 8.2.2 Determine External Input Line Function On detecting a change in state in one of the 8 external input lines, this function determines the input status. Tube color: Black...

  • Page 51: Function To Determine Simultaneous Input Of Signal Tower Control Line And External Input Line

    Wireless Data Communication System - WD PRO Series Instruction Manual 8. Function Details 8.2.3 Function to Determine Simultaneous Input of Signal Tower Control Line and External Input Line When multiple changes in Signal Tower control lines and external input lines occur at the same time, use this function to adjust the period for determining simultaneous input.

  • Page 52: Simple Counter Function

    Wireless Data Communication System - WD PRO Series Instruction Manual 8. Function Details 8.2.5 Simple Counter Function ・Count up the number of pulse inputs (increment 1 at a time) on a single Signal Tower control line and store the accumulated value (counter value) on WDT-PRO.

  • Page 53: Rs-232C Communication Functions

    Wireless Data Communication System - WD PRO Series Instruction Manual 8. Function Details 8.3 RS-232C Communication Functions Function for transmitting and receiving data between external equipment and the RS-232C interface. 8.3.1 Communication Setup Function Sets up RS-232C communication. Parameters you can set are as follows.

  • Page 54: Data Transmission Function

    Wireless Data Communication System - WD PRO Series Instruction Manual 8. Function Details 8.3.3 Data Transmission Function ・This product transmits to external equipment data received from the host. ・Maximum transmission data size is 40 bytes. Transmitting data sizes greater than that will return an error.

  • Page 55: Information Transmission Function

    Wireless Data Communication System - WD PRO Series Instruction Manual 8. Function Details 8.4.2 Information Transmission Function Function for wirelessly transmitting to WDR the status information of each contact input line or the RS-232C data input. The following is an illustration showing the wireless transmission.

  • Page 56: About Format Of Information Transmitted To Wdr

    Wireless Data Communication System - WD PRO Series Instruction Manual 8. Function Details 8.4.2.4 About Format of Information Transmitted to WDR The format of input information transmitted by WDT-PRO to WDR is as follows. Setting* Description In a single operation this command can get the Signal Tower control line, external input line, WDT-PRO Format and counter value of Signal Tower control line inputs.

  • Page 57: Retentive Status Function

    Wireless Data Communication System - WD PRO Series Instruction Manual 9. Troubleshooting 8.4.3 Retentive Status Function Retentive Status Function is for temporarily saving transmission information in this product. Temporarily saved information is transmitted to WDR, in order, from oldest to newest. The maximum amount of information that can be saved temporarily is as follows.

  • Page 58: Troubleshooting

    Wireless Data Communication System - WD PRO Series Instruction Manual 9. Troubleshooting 9. Troubleshooting 9.1 Troubleshooting 9.1.1 Contact Input - Serial Communication Base Unit Issue Checklist You can attach the WD PRO transmitter (WDT-6LR-Z2-PRO) to WDB- Cannot attach the WDT-6LR/5LR-Z2.

  • Page 59: Wdt-6Lr-Z2-Pro (Wd Pro Transmitter)

    Wireless Data Communication System - WD PRO Series Instruction Manual 9. Troubleshooting 9.1.2 WDT-6LR-Z2-PRO (WD PRO Transmitter) Issue Checklist Indicator does not light up. ・Check if it is installed correctly. ・Check if WDB-D80S wiring for the power supply is correct.

  • Page 60: Specifications

    Wireless Data Communication System - WD PRO Series Instruction Manual 10. Specifications 10. Specifications 10.1. Specifications 10.1.1 Contact Input - Serial Communication Base Unit Item Description Model WDB-D80S-PRO Rated Voltage 24 VDC Operating Voltage Range 21.6 to 26.4 VDC ・Main Unit: 110 mA　*When WDT-6LR-Z2-PRO is connected at 24 VDC...
  • Page 61 Wireless Data Communication System - WD PRO Series Instruction Manual 10. Specifications ●External Interface Item Description Power Supply Wire UL1061 AWG24 x 2 (24 VDC, GND) Signal Wire UL1061 AWG24 x 17 Signal Tower Control 6 contacts (external relay/NPN/PNP) *...

  • Page 62: Wd-Pro (Wd Pro Transmitter)

    Wireless Data Communication System - WD PRO Series Instruction Manual 10. Specifications 10.1.2 WD-PRO (WD PRO Transmitter) Item Description Model WDT-6LR-Z2-PRO Ambient Operating Temperature -10 ℃ to +50 ℃ Ambient Operating Humidity 85% RH or less, no condensation Storage Ambient Temperature -20 ℃...

  • Page 63: Replacement And Optional Parts

    Wireless Data Communication System - WD PRO Series Instruction Manual 11. Replacement and Optional Parts 11. Replacement and Optional Parts 11.1 Replacement Parts Various parts are available to the customer for exchange or replacement. O ring 60 Head cover 60W...

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