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S S u u n n S S t t a a r r C C O O . . , , L L T T D D . .
R
USER ' ' S MANUAL
SPS/E-BH6100
Direct Drive, Electronically
Controlled Lock Stitch
Button Hole Sewing Machine
(Electronic Control Part)
1) FOR AT MOST USE WITH EASINESS,
PLEASE CERTAINLY READ THIS MANUAL
BEFORE STARTING USE.
2) KEEP THIS MANUAL IN SAFE PLACE
FOR REFERENCE WHEN THE MACHINE
BREAKS DOWN.
M M E E E E - - 1 1 0 0 0 0 2 2 0 0 3 3
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Summary of Contents for SunStar SPS/E-BH6100
- Page 1 USER ’ ’ S MANUAL SPS/E-BH6100 Direct Drive, Electronically Controlled Lock Stitch Button Hole Sewing Machine (Electronic Control Part) 1) FOR AT MOST USE WITH EASINESS, PLEASE CERTAINLY READ THIS MANUAL BEFORE STARTING USE. 2) KEEP THIS MANUAL IN SAFE PLACE FOR REFERENCE WHEN THE MACHINE BREAKS DOWN.
- Page 2 1. Thank you for purchasing our product. Based on the rich expertise and experience accumulated in industrial sewing machine production, SUNSTAR will manufacture industrial sewing machines, which deliver more diverse functions, high performance, powerful operation, enhanced durability, and more sophisticated design to meet a number of user’s needs.
- Page 3 Eyelet Button Hole Sewing Machine Model SPS / E - B H 6 1 0 0 - ④ Sub-type 01: Long thread trimming ② ③ Series Eyelet Button Hole 02: Short thread trimming ① Sunstar Mode Name Pattern System...
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Page 4: Table Of Contents
Table of Contents 1. Machine Safety Regulations ..................6 2. Specifications ........................ 9 3. Power Voltage Connection ................... 10 3-1) Power Voltage and Power Cord ..........................10 3-2) How to Change Power Voltage ............................ 11 4. Cable Connection to Control Box ..................12 4-1) Internal wiring of the control box .......................... - Page 5 6-4) Set the knife-related parameters .......................... 40 1) Set the number of knives ..........................40 2) Set the left/right space for knife ........................41 3) Blade Motion Method Setting ........................42 ‘Sensor’ ) ......... 43 4-1) Blade Position Setting (When the blade motion method is set at 4-2) Blade Position Setting (When the blade motion method is set at ‘Timing’...
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Page 6: Machine Safety Regulations
1-3) Repair When the machine needs to be repaired, only the designated A/S engineers, who were educated by Sunstar, should repair the machine. ⓐ Before cleaning or repairing the machine, turn off the machine and wait for 5 minutes till the machine is completely discharged. - Page 7 1-4) Operation SPS/E-BH6100 Series is an industrial sewing machine designed to conduct pattern sewing using fabrics and other similar materials. During operation, the following instructions should be kept in mind. ⓐ Read through this manual carefully and completely before operating the machine.
- Page 8 1-6) Message Caution Caution 경 고 Do not operate without finger guard and safety devices. Before cleaning and changing thread, bobbin, needle and etc, turn off main switch. 손가락 보호대와 안전장치 없이 작동하지 마십 시오. 실, 보빈, 바늘 교환시나 청소전에는 반드 시...
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Page 9: Specifications
Specifications Classification SPC/E-BH6100-00 SPC/E-BH6100-01 SPC/E-BH6100-02 Application Formal dress Jeans, Working clothes Thread trimmer Type non-thread trimmer long thread trimmer short thread trimmer Max. sewing speed Max. 2,500spm Width 2.1~3.4mm 14[mm]~20[mm] Buttonholes 20[mm] ~ 26[mm] (average) Length 10~50mm 10~40mm 26[mm] ~ 32[mm] 32[mm] ~ 40[mm] Needle Schmetz Do x 579 (Nm90~Nm125) -
Page 10: Power Voltage Connection
Power Voltage Connection 3-1) Power Voltage and Power Cord Voltage Specifications The voltage information is displayed as below on the tag attached to the power cord. 이 기계의 전기 사양은 공장 출고 시 아래의 표기대로 결선되어 있습니다. The Electric Specification of This Machine is Connected Under Marked. -
Page 11: 3-2) How To Change Power Voltage
3-2) How to Change Power Voltage ■ Use SMPS to maintain constant voltage, while the input voltage is changed. ■ Since free voltage is used, according to the input voltage, the switch connector shall be used to change the voltage of the main board between 110V and 220V. -
Page 12: Cable Connection To Control Box
Cable Connection to Control Box 4-1) Internal wiring of the control box ※ Wiring Diagram of Control Box Cable Name Machine Control Box CN11, CN15, CN17 X(Yellow),Y(Blue),P(Red)-shaft and step motor connection CN22, CN31, CN42 X(Yellow),Y(Blue),P(Red)-shaft and encoder mid-connection Thread tension solenoid CN13 AIR solenoid output 1 (White) N46 CN45... -
Page 13: Fuse Exchange
Fuse Exchange ■Open the cover 5 minutes after turning off the power in order to prevent electric shock. ■Turn off the power and open the cover of the control box. Then exchange the existing one with the fuse of designated capacity. Caution DSA1 •1 fuses are used. -
Page 14: Use The Operational Panel And Perform Sewing
Use the Operational Panel and Perform Sewing 6-1) Operational panel and keys 1) Operational panel Pattern number Stitching speed Pattern length Knife motion Thread tension value SunStar Logo Pattern stitch Graphic LCD Pattern Information Display Sewing Ready Key Knife Motion On/Off Key Clamp Up/Down Key... -
Page 15: Initial Display
2) Initial display ■ In case of 『 BH6100-01 』 , the following logos are displayed on the screen when the power is turned on. • First line : Company name BH6100-01 • CB100124 Second line : Machine Type • Third line : Version Type name –... -
Page 16: Knife Operation
4) Knife operation When the sewing READY lamp is off, the knife on/off key is activated. When pressed, the lamp is on or off. •Lamp on : The knife can operate. •Lamp off : The knife can not operate. [The knife can operate] [The knife can not operate] 5) Clamp operation When the READY lamp is off, and either Clamp Up/Down... -
Page 17: Menu Overview
7) Menu overview DATAINFO (Menu) [Scope of parameter values] 1. Main(Main Speed) 1000[rpm]~2200[rpm] 1. Speed (Set the Speed) 2. Up Bar(Eyelet Speed) 1000[rpm]~2200[rpm] 1. Stitch (Stitch No. Setting) 4[stitches]~20[stitches] 2. Pattern 1. Taper 1. Up Bar (Eyelet 2. Length (Up/Down Knife Space) (Set the Pattern) (Taper Pattern) Compensation) -
Page 18: A Button Hole Structure
8) A button hole structure A button hole is largely composed of the up bartack part(head), the down bartack part(tail) and the zigzag (body). No. of eyelet stitches Compensate the Y knife space Compensate Compensate the right the left X X knife knife space space... -
Page 19: Change The Pattern Number
9) Change the pattern number ① When the READY lamp is off, and the DOWN key is pressed, NO. on the LCD is flickering. ↓ ↓ ② Use ◀ (+) or ▶ (-) keys to choose the desired pattern number. (ex: Pattern No. -
Page 20: Function Keys
11) Function Keys Classification Function Keys Description [DATAINFO] When this key is pressed within the routine, patterns are immediately created, and WRITER the initial screen appears. [DATAINFO] When this key is pressed within the routine, the changed parameter values are not HOME(ESC) saved, and the initial screen appears. -
Page 21: Threading Mode
13) Threading Mode ① After turn the power on, convert into stitching mode by pressing the right hand switch. ② The rocking motor is rotated by 180° in the counterclockwise direction when pressing the left hand switch at the stitching mode. - Page 22 ③ The rocking motor is also rotated by 180° in the counterclockwise direction when pressing the left hand switch at the check mode. Then it changed into the threading mode. The sign of ‘Threading’ is blinking on the screen. ④ The rocking motor is stopped after rotating by 180°...
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Page 23: 6-2) Change The Pattern Data Information
6-2) Change the pattern data information 1) Change the pattern data information and the initial screen ① Select DATAINFO by pressing the DOWN key six times, while the READY lamp is off. ↓ ↓ ② Press ENTER and it moves to the initial screen for changing parameter information. - Page 24 b. Change the speed from the pattern data information ① Check that the READY lamp is off, and press the DOWN key to 0005 choose DATAINFO. ↓ DATAINFO ↓ ② Press ENTER and the first screen for changing parameter information is displayed. No. 1 is flickering. ↓...
- Page 25 ⑧ In order to end the sewing speed setting, choose [RETURN] by using the DOWN key and press ENTER. ↓ ↓ ⑨ Then the screen moves to the initial display for parameter information change. Press the UP, DOWN keys to choose either [HOME] or [RETURN] and then press ENTER.
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Page 26: 6-3) Create The Basic Pattern Shapes
6-3) Create the basic pattern shapes 6-3-1) Taper pattern ① Make sure that the sewing READY lamp is off, and press the DOWN key to choose DATAINFO. Press ENTER and it moves ↓ to the initial display for parameter information change. ↓... -
Page 27: Create The Up Bartack Shape
1) Create the up bartack shape ⑤ Choose ‘1’ using the UP, DOWN keys and press ENTER. ex) 1: Up Bar ↓ ↓ ⑥ The creation of the up bartack shape requires the entry of the number of eyelet stitches, the knife space in the Y direction and the knife space in the X direction. - Page 28 Note Things to consider when setting 「Length」 for eyelet ◀ ▶ •+ value setting: The Y-direction knife space is moved upward by the set value. Y-direction Knife Space •- value setting: The Y-direction knife space is moved Compensation downward by the set value. Note Example of eyelet slant compensation ◀...
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Page 29: Create The Zigzag Shape
2) Create the zigzag shape ① Select ‘2’ using the UP, DOWN keys and press ENTER. ex) 2: Zigzag ↓ ↓ ② Set the values of pitch and length . ex) Pitch = 0.10 Length = 25.0 ↓ ↓ ③ Use the DOWN key to choose [RETURN] and press ENTER. -
Page 30: Create The Down Bartack Shape
3) Create the down bartack shape ⑤ Select ‘3’ using the UP, DOWN keys and press ENTER. ex) 3: Dn Bar ↓ ↓ ⑥ The values of pitch and length should be entered to create the down bartack. Select ‘1’ using the UP or DOWN key and press ENTER. -
Page 31: Create The Pattern Data
Note Shape of Pattern with Taper ◀ ▶ When the Offset value increases, the taper gets narrower. When the Offset value decreases, the taper gets wider. offset Taper Width 4) Create the pattern data ① Press ENTER, and the initial display for parameter information setting appears. -
Page 32: 6-3-2) Square Bartack Pattern
6-3-2) Square bartack pattern ① Check that the Ready lamp is off, and Press DOWN to select DATAINFO. Press ENTER and the initial screen for parameter ↓ setting appears. ↓ ② Press UP or Down on the initial parameter setting screen and select ‘2. -
Page 33: Create The Up Bartack Shape
1) Create the up bartack shape ⑤ Press UP or DOWN to select ‘1’ and press ENTER. ex) Select ‘1: Up Bar’ ↓ ↓ ⑥ To create the up bartack shape, it is necessary to enter the number of eyelet stitches and the values for the X,Y-direction knife space. The number of eyelet stitches can be changed by pressing ENTER. -
Page 34: Create The Zigzag Shape
↓ ⑫ In one second, the screen automatically moves to the previous screen. Select [RETURN] by pressing DOWN and then press ENTER. ↓ Note ◀ ▶ When READY is pressed, the changed parameter values are saved in the memory, and the initial sewing screen appears. -
Page 35: Create The Down Bartack Shape
3) Create the down bartack shape ⑤ Select ‘3’ by pressing UP or DOWN and press ENTER. ex) Select ‘3: Dn Bar’ ↓ ↓ ⑥ To create the down bartack, it is necessary to enter the number of stitches, length and overlap value. Select ‘1’using UP or DOWN to change the number of stitches, and press ENTER. -
Page 36: Create The Pattern Data
Note Shape of pattern with square bartack ◀ ▶ •Based on the assumption that the left and right width of square bartack is 2.0[mm] respectively, the length of square bartack is set at 4.0[mm] as default. •Based on the assumption that the left and right width of square bartack is 2.0[mm] respectively, the overlap value is set at 1.0[mm] as default. -
Page 37: 6-3-3) Eyelet Shape Pattern
6-3-3) Eyelet shape pattern ① When the READY lamp is off, press DOWN to select DATAINFO. Press ENTER, and the initial parameter setting screen appears. ↓ ↓ ② Select ‘2:Pattern’on the initial parameter setting screen by pressing UP or DOWN. ↓... -
Page 38: Create The Up Bartack Shape
1) Create the up bartack shape ⑤ Select ‘1’ using UP or DOWN to make the setting for the inside, and press ENTER. ex) Select ‘1: InSide’ ↓ ↓ ⑥ Select the desired value using ◀(+) and ▶(-) and press ENTER. The O.K.! message is displayed. -
Page 39: Create The Pattern Data
2) Create the pattern data ① Press ENTER and the initial parameter setting screen appears. ② Select [HOME] or [RETURN] using UP or DOWN. ↓ ③ Press ENTER to create patterns using changed parameter data. ④ When a new pattern creation is complete, the display automatically returns to the initial screen. -
Page 40: 6-4) Set The Knife-Related Parameters
6-4) Set the knife-related parameters 1) Set the number of knives ① Make sure that the READY lamp is off, and press the DOWN key five times. Then DATAINFO flickers. Press ↓ ENTER, and the initial screen for parameter setting appears. ↓... -
Page 41: Set The Left/Right Space For Knife
2) Set the left/right space for knife ① Select ‘3’ using the UP or DOWN key on the initial parameter setting display. ↓ ↓ ② Press ENTER, and the knife setting screen appears. Select ‘2’ by using the UP or DOWN key to set the knife space on the left and then press ENTER. -
Page 42: Blade Motion Method Setting
Note Example of knife space setting ◀ ▶ Knife Space [Same Left, Right Knife Space] [Bigger Right Knife Space] [Bigger Left Knife Space] 3) Blade Motion Method Setting ① Turn on the power while the LEFT( ) key and the PF )key are being pressed, and then ‘1’... -
Page 43: 4-1) Blade Position Setting (When The Blade Motion Method Is Set At 'Sensor' )
4-1) Blade Position Setting (When the blade motion method is set at ‘Sensor’ ) ① Select ‘3’ using the UP or DOWN key on the initial parameter setting display. ↓ ↓ ② Press ENTER, and the knife setting screen appears. Select ‘4’... -
Page 44: 4-2) Blade Position Setting (When The Blade Motion Method Is Set At 'Timing' )
4-2) Blade Position Setting (When the blade motion method is set at ‘Timing’ ) ① Select ‘4’ using the UP or DOWN key on the initial parameter setting display. ↓ ↓ ② Press ENTER, and the knife setting screen appears. Select ‘4’... -
Page 45: Clamp Type (Sewing Size) Setting
4) Clamp type (sewing size) setting ① Press UP or DOWN key on the initial parameter screen and select “3”. ↓ ↓ ② Press ENTER, and a new screen appears. ② Press UP or DOWN key to set the right knife space. When the space is determined, select “5”, and press ENTER. -
Page 46: 6-5) Compensation Of The Eyelet Part
6-5) Compensation of the eyelet part ① Check that the READY lamp is off, and press the DOWN key ↓ five times. Then DATAINFO flickers. Press ENTER and the initial parameter setting screen appears. ↓ ② Select ‘4: E_Comp.’ by using the UP or DOWN key and press ENTER. - Page 47 ⑨ When a new screen opens, ‘3’ blinks. To set the adjustment value for the eyelet's position in the X direction, use the UP and ↓ Down keys to select ‘4’ and press the Enter key. ↓ When a new screen opens, use ◀(+) or ▶(-) to set a desired ⑩...
- Page 48 Example ◀ ▶ [X_Comp Adjustment] • + direction : The X-direction of eyelet is moved to the right side. • - direction: The X-direction of eyelet is moved to the left side. Example ◀ ▶ [R_Comp Adjustment] [L_Comp Adjustment] •+ direction: The right-side slant width of eyelet grows larger. •+ direction: The left-side slant width of eyelet grows larger.
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Page 49: 6-6) Compensation Of The Zigzag Part
6-6) Compensation of the zigzag part ① Make sure that the READY lamp is off, and press the DOWN key five times. It makes DATAINFO blink. Press ENTER and ↓ the initial parameter setting display appears. ↓ ② Select ‘5: L_Comp.’ using the UP or DOWN key on the screen and press ENTER. - Page 50 Note Example of compensating rotation at the zigzag part ◀ ▶ [ + direction: rotation increases] [ - direction: rotation decreases] Compensate the θangle at the zigzag part Note Example of compensating length at the zigzag part ◀ ▶ Compensate the length at the zigzag part [ + direction: increases ] [ - direction: decreases] Note...
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Page 51: 6-7) Lower Bar Tack Correction
6-7) Lower bar tack correction ① Make sure that the READY lamp is off and press the DOWN ↓ key six times. It makes DATAINFO blink. Press ENTER and the initial parameter screen appears. ↓ ↓ ② Select ‘6’ by using the UP or DOWN key. ↓... - Page 52 Note Example of the X direction compensation in the square bartack ◀ ▶ [ + direction: Right side] [ - direction: Left side] Note Example of the Y direction compensation in the square bartack ◀ ▶ Overlap amount Length of Overlap amount Length of square...
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Page 53: 6-8) Set The Chain Sewing-Related Parameters
6-8) Set the chain sewing-related parameters 1) Enable the chain sewing function ① Check the READY lamp is off and press the DOWN key five ↓ times. It makes DATAINFO blink. Press ENTER and the initial parameter setting display appears. ↓... -
Page 54: Use The Set Chain Sewing Function
⑨ Select [RETURN] by pressing the DOWN key and press ENTER. The initial parameter setting display pops up. ↓ ⑩ Select [RETURN] by pressing the DOWN key and press ENTER. The screen changes to the chain sewing display, and the information of the first pattern is shown on the screen. 2) Use the set chain sewing function ①... -
Page 55: Disable The Chain Sewing Function
3) Disable the chain sewing function ① To disable the chain sewing function, press the sewing READY key. When the READY lamp is off, select ↓ [DATAINFO] by using the DOWN key and press ENTER. ↓ ↓ ② The parameter screen appears and ‘1’ blinks. Use the UP or DOWN key to select ‘7: Chain’. -
Page 56: 6-9) Set The Back-Tack Function
6-9) Set the Back-Tack function ① Check that the sewing READY lamp if off, and press the ↓ DOWN key six times. It makes DATAINFO blink. Press ENTER and then the initial parameter setup screen appears. ↓ ② On the initial parameter setup screen, use the UP or DOWN key and select ‘8:BT_STI’. -
Page 57: 6-10) Set The Production Counter
6-10) Set the production counter 1) Enable/Disable the production counter ① Turn on the power by pressing the Left key and the UP/DOWN key of the clamp, and then ‘1’ flickers on the screen. To set the production counter, select ‘1: Group A’ and press ENTER. -
Page 58: Make Sub-Setting For Down Counter
3) Make sub-setting for Down Counter ① For sub-setting of Down Counter, choose Group A and then ‘A07 : CntDn’. Press ENTER. ↓ ↓ ② When a new screen comes up, use ◀ (+) and ▶ (-) to make detailed setting for Down Counter. •Buzz &... -
Page 59: 6-11) Use Of Upper Thread Nipper Device (Optional)
6-11) Setting method of upper thread holder device usage ① Turn on the power while pressing the LEFT key and the clamp Up/Down key simultaneously. You can see ‘1’ blink on the screen. Select Group A and press ENTER to use the upper thread nipper device. -
Page 60: 6-12) Changing The Sewing Start Position
6-12) Changing the sewing start position ① Turn the power on while pressing the LEFT key and the clamp Up/Down key simultaneously. You can see ‘1’ blink on the screen. Select Group A and press ENTER to change the sewing start position. “Power On”... -
Page 61: 6-13) Set The Pattern Number '0
6-13) Set the pattern number ‘ ‘ 0’ ’ ① Make sure that the sewing READY lamp is off, and use the UP or DOWN key to select No. ↓ ↓ ② Use ▶ (-) key to set the desired pattern number at ‘0000’. Then the screen automatically moves to the next one. -
Page 62: Initialize The Pattern-Related Parameter Defaults
2) Initialize the pattern-related parameter defaults ① Select ‘2’ on the menu using UP or DOWN to initiate pattern- related parameter values to default values and press ENTER. ↓ ② The display moves to the previous screen and ‘1’ blinks. Select ‘2’using UP or DOWN to format the extended memory and press ENTER. -
Page 63: 6-14) Initialization
6-14) Initialization ① Turn the power on, while pressing the LEFT key and the READY key simultaneously. Then the initialization message shows up on the screen, while the sewing and motor-related (hold on) parameters are initialized to default values. (hold on) ②... -
Page 64: Step Motor Test(Jog X, Y, Z Test)
1) Step motor test(Jog X, Y, Z Test) ① Use the UP or DOWN key and select ‘1’ on the initial test screen. Press ENTER. ↓ ② When a new screen appears, use the ◀ (+) and ▶ (-) keys to test ↓... -
Page 65: Thread Tension Solenoid Test(Sol Test)
2) Thread tension solenoid test(Sol Test) ① Select “ 2” with UP and Down key at the initial test screen and press ENTER key. ↓ ↓ ② Screen is changed to thread tension solenoid test. ③ Change the thread tension value by pressing ◀ (+) and ▶ (-) key. (ex.: 0030) ↓... -
Page 66: Main Motor Test(M Motor Test)
3) Main motor test(M Motor Test) Note ◀ ▶ Make sure that the upper thread cutter lever is completely pushed back and that the needle bar smoothly moves up and down, when the hand pulley is rotated before executing the main motor test. Otherwise, the sewing machine can be damaged. ①... -
Page 67: Synchro Test
5) Synchro Test ① Use the UP or DOWN key and select ‘5’ on the initial test screen. Press ENTER. ↓ ② When the test screen appears, check whether the value is changing, while spinning the hand pulley by hand. The one spinning of the hand pulley increase the value by 1. -
Page 68: Auxiliary Output Test(Aux. Out Test)
③ When pressing the right hand switch, the new screen appears, and the lamp of the clamp Up/Down( ) key is turned on. ↓ ④ When pressing the left hand switch, a different screen appears and the lamp of the READY ( ) key is turned on. -
Page 69: Auxiliary Input Test(Aux. In Test)
8) Auxiliary input test(Aux. In Test) ① Use the UP or DOWN key to select ‘8’ on the initial test screen. Press ENTER. ↓ ↓ ② When the test screen appears, press ENTER to execute the auxiliary input test. •When pressing the emergency switch, the ON/OFF lamp is ↓... -
Page 70: Exchanging The Program Rom
① Wait a 5 minutes after a power shutting off in order to prevent an electric shock. ② Open the cover of SPS/E-BH6100 control box. ③ Mount the separately supplied program ROM at the location of “U3” on the digital board that the ROM pins enter into the socket correctly matched with the direction indication at the board(that the direction marking comes to the left) ④... -
Page 71: 7-2) Exactly Necessary Operation After Exchanged The Program Rom
7-2) Exactly necessary operation after exchanged the program ROM 1) The first things execute the initialize. ① Please turn on the electric power while pressing the key and the READY key. And then the parameters related to (hold on) the sewer and the motor will be initialized to the default values while it will display a message on the screen. - Page 72 ⑤ Select ‘2’on the menu using UP or DOWN to initiate pattern- related parameter values to default values and press ENTER. ↓ ⑥ The display moves to the previous screen and ‘1’ blinks. Select ‘2’using UP or DOWN to format the extended memory and press ENTER.
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Page 73: Error Messages And Troubleshooting
Error Messages and Troubleshooting error Description Cause and Troubleshooting code Error in the needle bar’s highest stop position (Either after the sewing is finished or when the hand pulley •Rotate the hand pulley and place the thread take-up to is spined by hand, the needle bar is not located in the right the highest position. -
Page 74: Parameter Changing Methods And Classification
Parameter Changing Methods and Classification 9-1) Parameter numbers related to general sewing (Group A) ★ Turn on the power, while pressing the left key and the presser UP/DOWN key at the same time, and then ‘1’ flickers on the screen. Press ENTER, and the screen shows the item list of parameter Group A. -
Page 75: 9-2) Function Numbers Related To Servo Motor Control (Group B)
9-2) Function numbers related to servo motor control (Group B) ★ Turn on the power, while pressing the left key and the presser UP/DOWN key at the same time, and then ‘1’ flickers on the screen. Use the Down key to select ‘2’ and press ENTER. Then the screen shows the item list of parameter Group B. Use the DOWN key to select desired number and press ENTER.