Table of Contents
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S S u u n n S S t t a a r r C C O O . . , , L L T T D D . .
R
USER ' ' S MANUAL
SPS/E-BH-6100 Series
Direct Drive, Electronically
Controlled Eyelet Button
Hole Sewing Machine
1) FOR AT MOST USE WITH EASINESS,
PLEASE CERTAINLY READ THIS MANUAL
BEFORE STARTING USE.
2) KEEP THIS MANUAL IN SAFE PLACE
FOR REFERENCE WHEN THE MACHINE
BREAKS DOWN.
M M M M E E - - 0 0 9 9 0 0 7 7 1 1 7 7
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Table of Contents
Related Manuals for SunStar SPS/E-BH6100-00
Summary of Contents for SunStar SPS/E-BH6100-00
- Page 1 USER ’ ’ S MANUAL SPS/E-BH-6100 Series Direct Drive, Electronically Controlled Eyelet Button Hole Sewing Machine 1) FOR AT MOST USE WITH EASINESS, PLEASE CERTAINLY READ THIS MANUAL BEFORE STARTING USE. 2) KEEP THIS MANUAL IN SAFE PLACE FOR REFERENCE WHEN THE MACHINE BREAKS DOWN.
- Page 2 1. Thank you for purchasing our product. Based on the rich expertise and experience accumulated in industrial sewing machine production, SUNSTAR will manufacture industrial sewing machines, which deliver more diverse functions, high performance, powerful operation, enhanced durability, and more sophisticated design to meet a number of user’s needs.
- Page 3 Eyelet Button Hole Sewing Machine Model SPS / E - BH6100 - ① SunStar ④ Sub-type Pattern 00: No trimming System 01: Long thread trimming 02: Short thread trimming ③ Eyelet ② Series Button Hole Mode Name...
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Page 4: Table Of Contents
Contents 1. Safety Guideline ......................6 1) Machine Transportation ....................... 6 2) Installation ..........................7 3) Operation ..........................7 4) Repair ............................ 8 5) Safety Devices ........................8 6) Locations of Warning Mark ....................9 7) Contents of Warning Mark ....................10 2. - Page 5 6. Maintenance and Repair ..................26 1) Looper cam, spreader cam setting ..................26 2) Adjusting the thread take-up plate position ............... 26 3) Zigzag cam setting ......................27 4) Needle bar position setting ....................27 5) Adjusting the looper and spreader height ................28 6) Adjusting the spreader driving cam ..................
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Page 6: Safety Guideline
Safety Guideline Safety labels in the manual are categorized into danger, warning and caution. Failure to follow the safety rules may result in physical injuries or mechanical damages. : Instructions here shall be observed strictly. Otherwise, the user could suffer damage from installation, Danger movement, and repair. -
Page 7: Installation
2) Installation Depending on installation environments, functional errors, breakdown and other physical damages could occur to the machine. The following conditions shall be satisfied for the installation: ⓐ Please unwrap the machine package starting from the top to the bottom in order. In particular, pay special attention to the nails on the edges in case where the package is a wooden box. -
Page 8: Repair
ⓐ Cut off the power supply before cleaning or repairing the machine. After power shut-down, wait for four minutes until electricity is completely discharged from the machine. ⓑ Without discussion with SunStar, modifying the specifications of the machine or Caution any parts is not allowed. Arbitrary change of the machine could cause dangers during operation. -
Page 9: Locations Of Warning Mark
6) Locations of The labels of “Caution” are attached to the machine for safety. When operating the Warning Mark machine, make sure to follow the safety rules that each “Caution” tells. CAUTION 경 고 Do not operate without finger guard and safety devices. -
Page 10: Contents Of Warning Mark
7) Contents of Caution Warning Mark CAUTION 주 의 Do not operate without finger guard and safety devices. Before threading, changing bobbin and needle, cleaning etc. switch off main switch. 손가락 보호대와 안전장치 없이 작동하지 마 십시오. 실, 보빈, 바늘교환시나 청소전에는 반드시 주전원의... -
Page 11: Specifications
Specifications SPS/E-BH6100-00 SPS/E-BH6100-01 Model SPS/E-BH6100-02 Men’s and women’s wear Jeans, working uniforms Long trimming Thread Trimming Type Non-trimming Short trimming 1,000~2,500spm (100rpm step) Sewing Speed 14~40mm 14~20mm Length B(standard) 20~26mm 10~50mm 10~40mm Button Hole Area 26~32mm 32~40mm Width 2.1mm, 3.4mm Sewing Pitch 0.5mm~2.0mm... -
Page 12: Components Of The Machine
Components of the Machine 1) Name of components Emergency Switch Operation Box Hand Switch Safety Plate Finger guard Control Box Power Switch... -
Page 13: Installation Of The Machine
Installation of the Machine 1) Installation environment A. To prevent any accident caused by malfunction, do not use the machine where the voltage is over the rated voltage ± 10%. B. To prevent accidents resulting from malfunction, check out the pre-defined pressure of the devices which use air pressure such as air cylinder. -
Page 14: Placing The Machine On Top Of The Table
3) Placing the machine on top of the table A. Attach the table support plate(front)① and the table ② support plate(rear)② to the table with bolts, washers and nuts. B. Attach the control box③ and the power switch④ to the table. -
Page 15: Assembling Accessories
4) Assembling accessories A. Fix the rubber washer②, the oil container holder③, and the oil container④ below the bed base①. ① ② ③ ④ [ Fig. 3 ] B. Fix the hand switch① to the bed. [ Fig. 4 ] C. -
Page 16: Installing Pneumatic Parts
5) Installing pneumatic parts A. Fix the filter regulator① to the rear side of the table leg using the bolt② and the nut③. B. Fix the solenoid valve④ at a proper place below the ③ table and fix it with the fixing screw⑤. - Page 17 D. Connect the cables of the control box to the solenoid valves properly matching the numbers. 00 : ⑨ 01 : ⑪ 02 : ⑩ ① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ ⑩ 00 type model 01 type model 1~10 02 type model [ Fig.
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Page 18: Connecting Cables To Control Box
6) Connecting cables to control box A. As in the figure, erect the machine upright to the maximum and make sure to insert the indexing plunger(A) into the bed hole. Bed hole [ CAUTION ] When erecting the machine, please check that the indexing plunger is inserted into the bed hole. -
Page 19: Installing The Fabric Output Device
7) Installing the fabric output device A. Insert the hose② into the hose fitting① below the bed. B. Pass the other end of the hose through the rear hole of the ① bed base and fix the hose to the bed to prevent its free ②... -
Page 20: Preparations Before Operating The Machine
Preparations before Operating the Machine 1) Lubrication A. Check the oil volume in the oil tank installed on Arm. See the arrow marked in the picture and use the oil inlet around the arrow to feed oil into the machine. [ CAUTION ] When using the machine first time or when leaving the machine unused for a long term, oil supply is a must. -
Page 21: Attach Needles
D. Put oil near looper base (everyday) ⓐ Remove the cloth press plate ①. ⓑ Lift the body of the machine. ⓒ Drop oil to the spreader operating cam②, the looper operating link③, and the spreader cam link④ ⓓ Put several drops of oil to the left ⑤ & right spreader ⑥ axles, and the LS Holder Bracket⑦ ⓔ... -
Page 22: Place Upper Thread
3) Place upper thread As shown in the figure below, hang the upper thread. ① ② Lower thread Upper thread Deep thread ③ ④ [ Fig. 19 ]... -
Page 23: Place Inside Thread
4) Place lower thread As shown in the figure below, hang the lower thread. Lower thread Deep thread Lower thread guide pipe Thread guide ※ Leave the lower thread by 25mm or above after passing the throat plate hole. 5) Place inside thread As shown in the figure below, hang the inside thread. -
Page 24: Adjust Thread Tension
6) Adjust thread tension As in the figure, the upper thread adjuster uses the solenoid so that it is managed by the OP box. ·Please see the OP Box manual. [ Fig. 22 ] A. Lower thread tension As displayed in the figure, turn the tension adjusting nut ①... -
Page 25: Adjust Sewing Margin
7) Adjust sewing margin A. Insert the sewing cloth into the left ① and right ② cloth guides, until it is touched with them. B. 10~30mm are proper for sewing margin. C. Loosen the tightening screw③and move the fabric guide(left)①, (right)② back and forth for adjustment. ①... -
Page 26: Maintenance And Repair
Maintenance and Repair 1. When shipped out of factory, the machine setting is optimized. Do not arbitrarily adjust the settings of the machine and make sure to use original SunStar parts upon parts replacement. WARNING 2. During maintenance activities or setting, make sure to turn off the power of the machine. -
Page 27: Zigzag Cam Setting
3) Zigzag cam setting ④ ⑤ ② ① ③ [ Fig. 28 ] A. Loose the zigzag cam fixing screw① and turn the hand pulley to place the LS holder bracket② at the furthest right as in the figure. B. Insert the setting pin③ into the groove of the zigzag cam④ and attach it to the arm groove⑤. C. -
Page 28: Adjusting The Looper And Spreader Height
5) Adjusting the looper and spreader height A. Adjusting the looper height ⓐ When the looper jig is placed on the LS holder bracket, please check the followings: - The looper jig drill hole① should be at the upper right side. - The end of the left looper should be below the edge③... -
Page 29: Adjusting The Spreader Driving Cam
ⓒ Adjust the distance between the spreader(left)① and the looper(left)② to be same as the thickness of the lower thread. ⓓ At this time, the looper thread hole should be exactly aligned with the spreader thread hole. (See Fig. A) ⓔ... -
Page 30: Adjusting The Throat Height
B. Loosen the tightening screw⑤ for the driving fork clamp (B) ④ and adjust the position of the spreader driving cam②. Then fasten the tightening screw⑤. ④ ⑤ ⑤ ④ [ Fig. 35 ] 7) Adjusting the throat height A. The top of the throat plate① should be at the same height of the needle plate②. B. -
Page 31: Adjusting The Needle And Looper Timing
9) Adjusting the needle and looper timing ① ① ② ③ ⓐ [ Fig. 38 ] A. Move the needle bar to the lowest position. B. With the needle bar at the lowest position, use the calipers to measure the distance L between the tip of the needle bar and the top of the needle bar guard. -
Page 32: Adjusting The Needle Bar Height
10) Adjusting the needle bar height ③ ① ② ④ [ Fig. 40 ] A. When the needle① is the left-side needle, align the needle center with the end of the looper(left)②. B. Lift the needle bar by 5.2mm. C. Make sure that the needle hole is shown by third fourths ¾ under the looper(left). D. -
Page 33: Adjusting The Thread Take-Up Lever Spring
12) Adjusting the thread take-up lever spring A. The thread take-up lever spring① should remain tense until the needle passes through the loop formed by the spreader. ⑤ ① ④ ② ③ [ Fig. 42 ] B. Loosen the screw④ and turn the lower thread adjuster base② to the right. Then the spring stroke becomes long. When it is turned to the left, the spring stroke becomes short. -
Page 34: Adjusting The Stitch Length
B. Make sure that the looper base and the needle bar block④ are in parallel. - Turn off the power and use the setting pin② to align the looper base with the bed hole. - Open the side cover on the left side of the arm and loosen the tightening screw for the needle bar rotary pulley through the arm hole. -
Page 35: Adjusting The Hammer Position And Replacing Hammer
15) Adjusting the hammer position and replacing hammer A. Loosen the hammer fixing screw① and disassemble the hammer② or make it loose. B. Loosen the hammer stopper fixing screw④ and find a proper place for the hammer. When adjustment is complete, fasten the fixing screw④. -
Page 36: Adjusting The Trimming Of The Lower And Deep Threads
17) Adjusting the trimming of the lower and deep threads A. - 01 Model ⓐ The lower thread and the deep thread are separated by the thread cover①. ⓑ The lower thread is fixed between the thread holder(middle)② and the thread holder(down)③, while the deep thread is fixed between the thread holder(middle)②... -
Page 37: Adjusting The Upper Trimmer
18) Adjusting the upper trimmer A. The distance between the upper trimmer blade and the ③ needle should be 0.2mm. Loosen the tightening screw① for ② the upper thread bracket and adjust the blade height of the 0.2mm upper trimmer blade. Loosen the tightening screw② for the upper trimmer blade and set the distance between the needle and the upper trimmer blade③... -
Page 38: Adjusting The Deep Thread(- 00, - 02 Model)
19) Adjusting the deep thread (- 00, - 02 Model) A. The deep thread should be protruded some 4mm from the throat plate hole when sewing begins. The length of the loose deep thread is determined by the deep thread guide(Ass’... - Page 39 B. Left and right position adjustment of the thread holder Loosen the tightening screw① for the upper thread holder ② bracket and adjust the position of the upper thread holder bracket B② to align the left corner of the thread holder with the needle④...
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Page 40: Adjusting The Fabric Opening
21) Adjusting the fabric opening ① A. The fabric opening should be 1.4mm composed of 0.7mm before sewing: of the left plate opening① and 0.7mm of the right plate 3.6mm opening② respectively. after sewing: 5.0mm B. Loosen the tightening screw③ for the fabric opening cylinder and set the distance between the left cover plate①... -
Page 41: Troubleshooting
Troubleshooting Check out the followings before calling the service center for repair. If the following measures to fix problems do not work, turn off the power and inquire the distributor from whom you purchased the machine. • Turn the power off and pull the plug off before taking measures. Danger •... - Page 42 Problem Cause Solution The blade groove of the upper thread Replace it with a new one trimming copper mes is worn out The weak air pressure of the upper Adjust air pressure Error in upper thread thread trimming cylinder prevents trimming proper operation of the upper thread trimming copper mes...
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Page 43: Basic
Table Drawings 1) Basic... -
Page 44: Air System Circuit Diagram
Air System Circuit Diagram...
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