SunStar SPS/E-1306 Series User Manual
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SunStar SPS/E-1306 Series User Manual

Electronically controlled pattern sewing machine
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S S u u n n S S t t a a r r C C O O . . , , L L T T D D . .
R
USER ' ' S MANUAL
SPS/E-1507 Series
Electronically Controlled
Pattern Sewing Machine
(Mechanical Part)
1) FOR AT MOST USE WITH EASINESS,
PLEASE CERTAINLY READ THIS MANUAL
BEFORE STARTING USE.
2) KEEP THIS MANUAL IN SAFE PLACE
FOR REFERENCE WHEN THE MACHINE
BREAKS DOWN.
M M M M E E - - 1 1 0 0 1 1 0 0 2 2 1 1

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Summary of Contents for SunStar SPS/E-1306 Series

  • Page 1 USER ’ ’ S MANUAL SPS/E-1507 Series Electronically Controlled Pattern Sewing Machine (Mechanical Part) 1) FOR AT MOST USE WITH EASINESS, PLEASE CERTAINLY READ THIS MANUAL BEFORE STARTING USE. 2) KEEP THIS MANUAL IN SAFE PLACE FOR REFERENCE WHEN THE MACHINE BREAKS DOWN.
  • Page 3 1. Thank you for purchasing our product. Based on the rich expertise and experience accumulated in industrial sewing machine production, SUNSTAR will manufacture industrial sewing machines, which deliver more diverse functions, high performance, powerful operation, enhanced durability, and more sophisticated design to meet a number of user’s needs.

  • Page 4: Table Of Contents

    Contents ............1. MACHINE TYPE AND SPECIFICATIONS 1.1) Machine type ......................6 1.2) Specifications of the machine ................7 ......................2. SAFETY RULES 2.1) Safety Stickers ....................... 8 2.2) Machine Delivery ....................9 2.3) Machine Installation .................... 10 2.4) Machine Operation ....................10 2.5) Repair and Maintenance ..................
  • Page 5 6.13) Mounting the Direct Motor and Adjsuting Method ......... 37 6.14) Oil Supply ......................37 6.15) Cleaning ......................40 6.16) Handling of Waste Oil ..................40 ......7. CAUSES OF BREAK-DOWN AND TROUBLESHOOTING ..................8. SPS/E-1306(1507)-GS-10 8.1) Machine Specifications ..................43 8.2) How to Thread the Upper Thread ..............

  • Page 6: Machine Type And Specifications

    MACHINE TYPE AND SPECIFICATIONS 1.1) Machine type SPS / E - 15 07 - H S - 10 SunStar Pattern Feed plate Type System Series E：Full Closed Pulse Motor Type Stitch Type (X)×150mm Sewing Area (Y)×70mm Material Type Pattern Model Stitch Type E：Full Closed Pulse Motor Type...

  • Page 7: Specifications Of The Machine

    1.2) SPECIFICATIONS OF THE MACHINE Series type SPS/E-1507HS- SPS/E-1507GS- SPS/E-1507ES- Usage For heavy materials For general materials Extra heavy materials Sewing Area 150mm×70mm Sewing Speed Max. 2,700 spm (Stitich Length : 30mm or less) Max. 2,000 spm (Stitich Length : 30mm or less) Stitch Length 0.05 ~ 12.7mm (Min.

  • Page 8: Safety Rules

    SAFETY RULES 2.1) Safety Stickers The safety stickers in this user’s manual are divided into Caution Danger , and Warning . They indicate that if the safety rules are not kept, injury or damage to machine might occur as a result. Name Description If the machine is not properly handled, it may cause injury to users or...

  • Page 9: Machine Delivery

    2.2) Machine Delivery Mark Description The machine delivery shall be conducted by the persons who are knowledgeable about the safety instructions and rules. The following safety rules must be observed: 2.2.1) Manual delivery When the machine is delivered by persons, they shall wear special shoes and tightly hold the machine on the left and right sides.

  • Page 10: Machine Installation

    2.3) Machine Installation Depending on the installation environment, function errors, breakdown, or other physical damage might result. Make sure to meet the following conditions for machine installation: 1) The workbench or table where the machine is installed should be durable enough to endure the weight of the machine (see the name plate).

  • Page 11: Repair And Maintenance

    2) Do not modify the machine specifications or parts without substantial consultations with SunStar. Otherwise, it may threaten safety during machine operation. 3) Use the parts manufactured by SunStar to repair or replace the machine parts during A/S service. 4) When repairing is completed, re-install all the removed safety covers.

  • Page 12: Location Of Safety Labels

    2.7) Location of Safety Labels CAUTION 경 고 Do not operate without finger guard and safety devices. Before threading, changing bobbin and needle, cleaning etc. switch off main switch. 손가락 보호대와 안전장치 없이 작동하지 마십시오. 실, 보빈, 바늘교환시나 청소전에는 반드시 주전원의...

  • Page 13: Assembly

    ASSEMBLY 3.1) Name of Machine Parts 3.1.1) Name of Machine Parts Emergency Switch Thread Stand OP Box Control Box Power Switch Sewing pedal Upper feed plate pedal Manual pedal...

  • Page 14: Machine Installation

    Machine Installation 4.1) Installation Environment 1) To prevent accidents stemming from mal-operation, do not use the machine if the voltage is 10% above the rated voltage. 2) To prevent accidents stemming from mal-operation, make sure to check if the air pressure is proper before using any air pressure devices such as air cylinder.

  • Page 15: Machine Installation

    To prevent safety accidents, at least two persons shall be assigned to machine installation or machine delivery. Caution 4.4) Machine Installation 1) Install the waste oil can support, the oil dish, the control box, and the power switch on the table. Oil Dish Waste Oil Can Control Box...
  • Page 16 4) Since the machine has not been fully assembled, take caution to lean the assembled machine on the floor, and insert and fasten the bolt into the hinge to completely fix the machine to the table. Fixing Bolt To prevent safety accidents, at least two persons shall be assigned to machine installation or machine delivery.

  • Page 17: Accessory Installation

    4.5) Accessory Installation Fixing Screw Motor Cover 4.5.1) Installation of Motor Cover Attach the motor cover to the rear side of the machine by using four fixing screws (4EA, small size). Fixing Screw 4.5.2) Installation of Safety Plate Attach the safety plate to the head. Face Plate Safety Plate To guarantee safety, make sure to install the safety plate before using the machine.
  • Page 18 4.5.4) Food pedal switch connection Connect a plug of pedal switch with control box. Pedal Switch...

  • Page 19: Preparations Before Operating The Machine

    PREPARATIONS BEFORE OPERATING THE MACHINE 5.1) How to Supply Oil 1) Check the amount of oil left in the oil tank which is installed on the arm and supply oil sufficiently. Be sure to supply oil when operating the machine for the first time or when the machine has not been used for a long time.

  • Page 20: Needle

    4) Open the hook cover and supply oil till the shuttle race ring is surrounded by oil. Put the hook cover back on after finishing. Shuttle Race Ring Hook Cover For safety, keep the hook cover covered during operating. Caution 5) Supply sillicon oil into the sillicon oil tank which is installed on the right side of the arm.

  • Page 21: Thread

    5.3) Thread 5.3.1) Upper thread placement Hook the upper thread as shown in the following picture after setting the thread take-up lever at the highest position. As with the needle bar thread guide, hook the thread as shown in picture for heavy materials.(SPS/E- 1306(1507)-HS) Picture ①...
  • Page 22 5.3.3) How to Take the Bobbin Case On and Off Hold knob of the bobbin case and push into the shuttle until a click sound is heard. Bobbin Case Handle If the bobbin case and the hook are not accurately assembled, thread might be entangled or the bobbin case might be ejected during machine operation.
  • Page 23 5.3.5) How to Wind the Lower Thread 1) Insert the bobbin into thread winding drive shaft on thread winding base which is installed on the upper top. 2) Operate the machine after sticking the thread winding lever to the bobbin. 3) When the thread winding lever is separated from the bobbin, cut the bobbin thread with thread winding mes.
  • Page 24 Adjusting the Upper Thread Detecting 5.3.7) Device Thread Take-up Spring Thread 1) Unfasten the thread detecting plate screw with the Detecting Plate thread off the take-up spring and make the take- up lever spring touch the detecting plate. Then, Screw tighten the screw.

  • Page 25: How To Repair The Machine

    HOW TO REPAIR THE MACHINE The machine is set to be the best condition at the factory. Do not make any discrete adjustments on the machine and replace genuine parts approved by the company only. Warning 6.1) Adjusting the Height of the Needle Bar Tightening Screw DP×5...

  • Page 26: Adjustment Of Lower Shaft Gear And Oscillating Shaft

    6.3) Adjustment of Lower Shaft Gear and Oscillating Shaft － Loosen tightening screws ①, ② － Rotate the upper shaft and move the oscillating gear in the arrow direction to find the position where the gear can smoothly operate without any load. －...

  • Page 27: Adjusting The Height Of The Feed Plate

    6.5) Adjusting the Height of the Feed Plate Tightening Screw After unfastening the lifting lever control plate screws on each side of the feed bracket, raise the control plate in direction A to lower the upper feed plate and lower the control plate in direction B to heighten.
  • Page 28 3) Presser Foot Origin Setting a) Turn on the power, and to set the motor base punched mark on the right side of the presser foot motor base ① to meet the punched mark of the presser foot cam shaft②, loosen the tightening screw for the sensor plate③ on the opposite side and adjust the position of the sensor plate④.

  • Page 29: Adjusting The Parts For The Presser Plate

    6.7) Adjusting the Parts for the Presser Plate 1) Make the two arms tightly contact the arm foundation to enable the presser plate arms to press the presser plate shaft pin ② with equal pressure, and then fasten the tightening screws ⑧. The screws may be damaged when the left and right presser plate arms are not set in the same angle.
  • Page 30 6.8.2) How to Set the Thread Release Stopper 1) Remove the thread release return spring. 2) After unfastening the thread release stopper screw, adjust the trimming drive link and the thread release lever pin 0.3mm apart from each other. Then, attach the arm to the thread release stopper completely. 3) When the thread release stopper is pushed to the right, the space between the trimming drive link and the thread release lever pin is reduced.

  • Page 31: Adjusting Parts For The Wiper

    6.9) Adjusting Parts for the Wiper 6.9.1) Adjusting the Wiper Position 1) Unfasten the wiper rotary shaft collar screw and the wiper crank screw when the needle tip is 19.5mm above the needle plate 2) Press the wiper rocking link, then adjust the wiper shaft so the wiper and the needle is about 10mm apart from each other.

  • Page 32: Adjusting The X-Y Parts

    6.10) Adjusting the X-Y Parts 6.10.1) Adjusting the tension of the X-timing Belt 1) Move the race table to the left. 2) Use the tension gauge to adjust the X-tension adjustment bolt so that 800g of load is applied 4mm longer on the timing belt.

  • Page 33: How To Set The Original Point Of X-Y

    6.11) How to Set the Original Point of X-Y 6.11.1) How to set the original point of the X-axis 1) Remove the lower feed plate, X-fixed cover, and transport cover. 2) Place the upper feed plate center in the middle of the X-axis direction. 3) Unfasten the two screws of the X-axis original point detecting sensor supporting plate and have the X-axis original point detecting plate on the X-Y transfer system placed in the center of the sensor as shown in the picture.

  • Page 34: Adjusting The Trimming Parts

    6.12) Adjusting the Trimming Parts 6.12.1) Setting the position of the trimming Cam Set the upper shaft collar and the trimming cam 2.5mm apart from each other and place the trimming cam where the trimming cam carving line accords with the upper shaft carving point. Then, tighten screw ①. If the trimming cam is not placed in the right position, the trimming operation may not be made correctly or the machine may be lock.
  • Page 35 6.12.3) Setting the trimming shaft in place 1) Unfasten the trimming drive link screw and the trimming shaft collar screw. 2) Make the trimming shaft tip accord with part Ⓐ of the arm. 3) Tighten the screws. If the position setting is inappropriate, bad trimming or stuck parts might take place. Caution Thread Trimmer Cam Thread Trimming...
  • Page 36 6.12.5) Setting the Thread Trimming Solenoid in Place 1) After unfastening the thread trimming solenoid bracket screw, have the trimming shaft and the thread trimming solenoid rotary link 0.5mm apart from each other and tighten the screw back on. 2) Unfasten the thread trimming solenoid rotary link screw and drive the thread trimming solenoid rotary link manually to move the trimming shaft collar 6.8mm in the direction of the arrow.

  • Page 37: Mounting The Direct Motor And Adjsuting Method

    － Abnormal operation due to dust or foreign materials gathered at the moving parts 1) If machine damage or mal-operation occurs due to the failure to clean and lubricate the machine through regular checking, SunStar will not be held liable. 2) Adjust the cleaning cycle depending on the use conditions and environment.
  • Page 38 6.14.2) Oil Supply 1) Type of Lubricant Type of Lubricant Parts Applied S/M oil Arm, Bed, Hook Silicon oil Silicon oil supply tank 6.14.3) Oil Supply Method 1) Arm － Check the remaining oil volume at the oil tank installed at the arm before supplying oil. －...
  • Page 39 3) Hook － Open the hook cover and supply oil to the extent that the area surrounding the shuttle race ring is wet with oil. When lubrication completes, make sure to place back the hook Shuttle Race Ring cover. Hook Cover To prevent safety accidents, keep the hook cover remain covered during machine operation.

  • Page 40: Cleaning

    6.15) Cleaning 6.15.1) Cleaning Cycle and Method 1) Make sure to turn “off” the machine power before conducting cleaning. 2) Assemble the parts which are disassembled for cleaning. Caution Cleaning Area Cleaning Frequency Around hook Everyday Thread take-up lever / Thread tension adjusting device Once a week Around the moving and fixed blades.

  • Page 41: Causes Of Break-Down And Troubleshooting

    CAUSES OF BREAK-DOWN AND TROUBLESHOOTING Type of Breakdown Cause Troubleshooting Loosing of belt tension and damage on Adjust the belt tension or exchange it belt Error on operation or Check the fuse shortage of main shaft drive Fuse shortage for main power or circuit motor in a controller box or exchange it drive of machine Deviation from Y and Y limit of feed...
  • Page 42 Type of Breakdown Cause Troubleshooting Clean up the take-up lever spring and detecting plate. Adjust the tension of take-up Bad connection between take-up lever spring and detecting plate lever spring and connecting condition of Ineffective sense of upper detecting plate thread Bad connection of wire with thread Reconnect the wire with thread sensor plate...

  • Page 43: Sps/E-1306(1507

    SPS/E-1306(1507)-GS-10 8.1) Machine Specifications It is the same as the specification of SPS/B(A)-1306(1507)-HS-10 8.2) How to Thread the Upper Thread After placing the thread take-up at the highest position thread the thread as indicated in the picture below. Thread the thread as shown in picture A for the needle bar thread guide. picture A...

  • Page 44: Sps/E-1306(1507)-Hs

    SPS/E-1306(1507)-HS(GS)-20(21, 22,22-1,23) 9.1) Machine Specifications Series type SPS/E-1306 SPS/E-1507 Sewing Area 130mm×60mm 150mm×70mm Sewing Speed Max. 2,700spm (Stitch Length : 3mm or Less) Stitch Length 0.1 ~ 12.7mm (Min. limit of resolution: 0.05mm) Needle DP×17, DP×5 Needle Bar Stroke 41.2mm Hook Semi-Rotary Large Shuttle Bobbin Case...

  • Page 45: Infusion Of Pressured Air And Adjustment Of Pneumatic Pressure

    9.2) Infusion of Pressured Air and Adjustment of Pneumatic Pressure For safety, work with the power cut off. Caution 9.2.1) Connection for Pressured Air Air Hose 1) Connect air hose to quick joint socket. 2) Contract quick joint socket and quick joint plug . Quick Joint Socket 3) Open finger valve and flow air in.

  • Page 46: How To Adjust The Up And Down Movement Of The Upper Feed Plate

    9.3.2) How to adjust the height of the slider Presser Plate base － Unfasten the slider base screw ① and adjust the Slider Base ① ② slider base to the appropriate height. Then tighten the screw ① back on firmly. 9.3.3) How to adjust the height of link plate B －...

  • Page 47: How To Use The Pedal Switch

    9.5) How to Use the Pedal Switch 9.5.1) SPS/E-1306(1507)- 1) If you step on the right pedal ①, the upper feed plate descends to hold the sewing material. 2) After the upper feed plate descends, if you step on the left pedal ②, the machine starts sewing. ②...
  • Page 48 9.5.3) SPS/E-1306(1507)- 1) Check the parameter, related to general sewing (function No.60), is set to ‘2’ . If not, please set the parameter to ‘2’ . Change of parameter related to general sewing. 2) The pedal switch has three pedals, the right one ① moves the right upper feed plate, the intermediate one ② moves the left upper feed plate and the left one ③...

  • Page 49: Air System Ciruit Diagrams

    9.6) Air System Ciruit Diagrams 9.6.1) SPS/E-1306(1507)-HS-20...
  • Page 50 9.6.2) SPS/E-1306(1507)-HS-21...
  • Page 51 9.6.3) SPS/E-1306(1507)-HS-22...
  • Page 52 9.6.4) SPS/E-1306(1507)-HS-22-1...

  • Page 53: Drawing Of Table

    1 1 0 0 DRAWING OF TABLE 10.1) SPS/E-1306(1507) Series...

  • Page 54: Pneumatic Hook-Type Cloth Feed

    1 1 1 1 PNEUMATIC HOOK-TYPE CLOTH FEED 11.1) Mechanical specifications As in the figure, the cloth feed area is different from the regular type. 11.2) How to operate A. When the pallet is inserted into the coupling, the sensor detects the pallet, and the presser foot automatically descends to fix it.

This manual is also suitable for:

Sps/e-1507gs seriesSps/e-1507hs seriesSps/e-1507 seriesSps/e-1306-gs-10Sps/e-1306-gs-20Sps/e-1507-gs-10 ... Show all

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