SunStar SPS/D-BH-6000 Series User Manual
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SunStar SPS/D-BH-6000 Series User Manual

SunStar SPS/D-BH-6000 Series User Manual

Direct drive, electronically controlled eyelet button hole
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S S U U N N S S T T A A R R M M A A C C H H I I N N E E R R Y Y C C O O . . , , L L T T D D . .
R
User's
Manual
SPS/D-BH-6000 Series
Direct Drive,
Electronically Controlled
Eyelet Button Hole
Sewing Machine
1) For proper use of the machine,
thoroughly read this manual before use.
2) Keep this manual in a safe place for
future reference in case the machine
breaks down.
M M M M E E - - 0 0 6 6 0 0 3 3 3 3 1 1

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Summary of Contents for SunStar SPS/D-BH-6000 Series

  • Page 1 User’s Manual SPS/D-BH-6000 Series Direct Drive, Electronically Controlled Eyelet Button Hole Sewing Machine 1) For proper use of the machine, thoroughly read this manual before use. 2) Keep this manual in a safe place for future reference in case the machine breaks down.
  • Page 2 1. Thank you for purchasing our product. Based on the rich expertise and experience accumulated in industrial sewing machine production, SUNSTAR will manufacture industrial sewing machines, which deliver more diverse functions, high performance, powerful operation, enhanced durability, and more sophisticated design to meet a number of user’s needs.
  • Page 3 Direct Drive, Electronically Controlled Eyelet Button Hole Sewing Machine SPS / D - BH6000 - ④ Thread Trimming ① SunStar Type Pattern 01: Long Trimming System 02: Short Trimming ③ Model Name ② Series...

  • Page 4: Table Of Contents

    Contents 1. Safety Guideline ......................6 1) Machine Transportation ....................... 6 2) Installation ..........................7 3) Operation ..........................7 4) Repair ............................ 8 5) Safety Devices ........................8 6) Locations of Warning Mark ....................9 7) Contents of Warning Mark ....................10 2.
  • Page 5 14) Adjust Thread Trimming for Lower Thread and Inside Thread ........33 15) Adjust the Length of Inside Thread after Thread Trimming (- 02 Model) ....34 16) Auxiliary Clamp arm (- 02 Model) ................. 34 7. Troubleshooting ......................35 8.

  • Page 6: Safety Guideline

    Safety Guideline Safety labels in the manual are categorized into danger, warning and caution. Failure to follow the safety rules may result in physical injuries or mechanical damages. Danger : Instructions here shall be observed strictly. Otherwise, the user could suffer damage from installation, movement, and repair.

  • Page 7: Installation

    2) Installation Depending on installation environments, functional errors, breakdown and other physical damages could occur to the machine. The following conditions shall be satisfied for the installation: ⓐ Please unwrap the machine package starting from the top to the bottom in order. In particular, pay special attention to the nails on the edges in case where the package is a wooden box.

  • Page 8: Repair

    ⓐ Cut off the power supply before cleaning or repairing the machine. After power shut-down, wait for four minutes until electricity is completely discharged from the machine. ⓑ Without discussion with SunStar, modifying the specifications of the machine or Caution any parts is not allowed. Arbitrary change of the machine could cause dangers during operation.

  • Page 9: Locations Of Warning Mark

    6) Locations of The labels of “Caution” are attached to the machine for safety. When operating the Warning Mark machine, make sure to follow the safety rules that each “Caution” tells. CAUTION 경 고 Do not operate without finger guard and safety devices.

  • Page 10: Contents Of Warning Mark

    7) Contents of Warning Caution Mark CAUTION 주 의 Do not operate without finger guard and safety devices. Before threading, changing bobbin and needle, cleaning etc. switch off main switch. 손가락 보호대와 안전장치 없이 작동하지 마 십시오. 실, 보빈, 바늘교환시나 청소전에는 반드시 주전원의...

  • Page 11: Specifications

    Specifications Model SPS/D-BH6000-01 SPS/D-BH6000-02 Usage Male & female suit Jeans & working clothes Thread Trimming Type Long Trimming Short Trimming Sewing Speed 1,000~2,200spm (100rpm step) 14~40mm 14~18mm 28~32mm Buttonhole Length 10~38mm 18~22mm 32~36mm Area 22~26mm 36~40mm (Standard) 26~30mm 1.5~3.2mm Width Sewing Pitch 0.5~2.0mm Taper Bar Length...

  • Page 12: Components Of The Machine

    Components of the Machine 1) Name of components Thread Stand Emergency Switch Operation Box Hand Switch Safety Plate Power Switch Control Box...

  • Page 13: Installation Of The Machine

    Installation of the Machine 1) Installation environment A. To prevent any accident caused by malfunction, do not use the machine where the voltage is over the rated voltage ± 10%. B. To prevent accidents resulting from malfunction, check out the pre-defined pressure of the devices which use air pressure such as air cylinder.

  • Page 14: Placing The Machine On Top Of The Table

    3) Placing the machine on top of the table A. Attach the table support plate(front)① and the table ② support plate(rear)② to the table with bolts, washers and nuts. ① B. Attach the control box③ and the power switch④ to the table.

  • Page 15: Installing Pneumatic Parts

    B. Fix the hand switch① to the bed. ① [ Fig. 4 ] C. Install the thread stand on the table. [ Fig. 5 ] 5) Installing pneumatic parts A. Attach the filter regulator① to the rear side of the table ②...
  • Page 16 C. Connect air hoses, which are linked to the machine, to solenoid valves. Cutter (rear) (17) Cutter (front) (16) Cutter bracket (15) Upper thread trimmer (front) (9) Thread controller (rear) (7) Upper thread trimmer (rear) (10) Lower thread trimmer (rear) (5) Thread controller (front) (8) Lower thread trimmer (front) (6) Safety plate (front) (12)

  • Page 17: Connecting Cables To Control Box

    D. Connect cables, which are linked to the control box, to solenoid valves according to each number . Control box [ Fig. 8 ] 6) Connecting cables to control box A. Lift the machine as much as possible as in the figure and make the head supporting lever axis (B)①...
  • Page 18 B. Install the grounding line which is linked to the sewing machine and the control box. Grounding line Control box [ Fig. 10 ] C. When the cables are fully connected between the machine and the control box, fix them below the table as in the figure.

  • Page 19: Preparations Before Operating The Machine

    Preparations before Operating the Machine 1) Lubrication A. Check the oil volume in the oil tank installed on Arm. See the arrow marked in the picture and use the oil inlet around the arrow to feed oil into the machine. [ CAUTION ] When using the machine first time or when leaving the machine unused for a long term, oil supply is a must.

  • Page 20: Attach Needles

    D. Put oil near looper base (everyday) ⓐ Remove the cloth press plate ①. ⓑ Lift the body of the machine. ⓒ Drop oil to the spreader operating cam②, the looper operating link③, and the spreader cam link④ ⓓ Put several drops of oil to the left ⑤ & right spreader ⑥ axles, and the LS Holder Bracket⑦ ⓔ...

  • Page 21: Place Upper Thread

    3) Place upper thread As shown in the figure below, hang the upper thread. [ Fig. 17 ] 4) Place lower thread As shown in the figure below, hang the lower thread. [ Fig. 18 ]...

  • Page 22: Place Inside Thread

    5) Place inside thread As shown in the figure below, hang the inside thread. -01 Model -02 Model [ Fig. 19 ] 6) Adjust thread tension A. Upper thread tension ① As displayed in the figure, turn the tension adjusting nut ①...
  • Page 23 B. Lower thread tension C. Adjust thread take-up spring tension and movement As displayed in the figure, turn the tension adjusting nut ⓐ Release screw① and turn the lower thread supporting ① of the thread adjusting device clockwise, and the spring plate②...

  • Page 24: Adjust Sewing Margin

    7) Adjust sewing margin A. Insert the sewing cloth into the left ① and right ② cloth guides, until it is touched with them. B. 10~30mm are proper for sewing margin. C. Release the screw③ and move the left ① and right ② cloth guides to adjust sewing margin. ①...

  • Page 25: Maintenance And Repair

    The machine is configured to be in its best condition when shipped out from the factory. Arbitrary adjustment is WARNING not recommended. When parts replacement is necessary, use the parts approved by SunStar only. 1) Adjust the height of spreader and looper A.

  • Page 26: Adjust The Timing Of Needle And Looper

    2) Adjust the timing of needle and looper ① ① ② ③ ⓐ [ Fig. 27 ] A. Move the needle bar to the lowest position. B. When the needle is at the lowest position, use calipers to measure the distance(L) from the tip of the needle bar to the upper side of the needle bracket.

  • Page 27: Adjust Looper Stroke

    3) Adjust looper stroke ① ② [ Fig. 29 ] A. Locate the needle bar at the lowest point when the needle is at the left side. Use calipers to measure the distance from the end of the needle bar① to the upper side② of the needle bar bracket. B.

  • Page 28: Adjust The Height Of Needle Bar

    4) Adjust the height of needle bar ① ③ ② ④ ⑤ [ Fig. 31 ] A. When the needle① is within the sewing zone, adjust the center of the needle and the end of the looper (left)② to meet together.

  • Page 29: Adjust Needle Guard

    6) Adjust needle guard A. Loosen screw① and adjust the position of the needle guard②. B. Until the end of the looper③ touches the needle④, the needle④ shall not move against the needle guard②. ④ ③ ① ② [ Fig. 33 ] 7) Adjust the position of spreader A.

  • Page 30: Adjust Stitch Length

    8) Adjust stitch length A. Release the nut for needle vibration control① and move the adjusting nut② up and down along the oval groove in order to change stitch length. B. When the adjusting nut moves up, the stitch length gets narrower and vice versa. (When shipped out from factory, the default stitch length is 2.5mm).

  • Page 31: Replace Hammer

    10) Replace hammer A. Loosen the screw① and remove the hammer②. B. Push new hammer into the pin③ and tighten the screw①. ① ③ ② [ Fig. 37 ] 11) Replace cutter A. Loosen the screw① and remove the cutter②. B.

  • Page 32: Adjust Air Pressure

    12) Adjust air pressure ③ A. As shown in the figure, pull down the adjusting handle ① at the bottom of the filter adjuster which is attached to ② the lower part of the table. If it is turned to the right side, the air pressure goes up.

  • Page 33: Adjust Thread Trimming For Lower Thread And Inside Thread

    14) Adjust thread trimming for lower thread and inside thread A. -01 Model ⓐ The thread cover① separates the lower thread from the inside thread. ⓑ The lower thread is fastened between the middle thread holder② and the lower thread holder③. The inside thread is fixed between the middle thread holder②...

  • Page 34: Adjust The Length Of Inside Thread After Thread Trimming (-02 Model)

    15) Adjust the length of inside thread after thread trimming (-02 Model) A. The 4mm projection of the inside thread from the throat plate is appropriate. B. Unfasten the screw and move the inside thread guide in the direction of the arrow for length adjustment. [ Fig.

  • Page 35: Troubleshooting

    Troubleshooting Check out the followings before calling the service center for repair. If the following measures to fix problems do not work, turn off the power and inquire the distributor from whom you purchased the machine. • Turn the power off and pull the plug off before taking measures. Danger •...
  • Page 36 Problem Cause Solution The blade groove of the upper thread Replace it with a new one trimming copper mes is worn out The weak air pressure of the upper Adjust air pressure Error in upper thread thread trimming cylinder prevents trimming proper operation of the upper thread trimming copper mes...

  • Page 37: Basic

    Table Drawings 1) Basic...

  • Page 38: Optional (Mountable On The Table)

    2) Optional (Mountable on the table)

  • Page 39: Gauge List

    Gauge List 1) Clamp 10~18mm 18~22mm 22~26mm 26~30mm L : GP-002210 L : GP-002212 L : GP-002214 L : GP-002216 R : GP-002211 R : GP-002213 R : GP-002215 R : GP-002217 26~38mm 38mm L : GP-000978 L : GP-002220 R : GP-000987 R : GP-002221 A (14~18mm)

  • Page 40: Needle Plate

    2) Needle Plate 38mm 38mm L : GP-000977 L : GP-002228 R : GP-000986 R : GP-002229 A (14~18mm) B (18~22mm) C (22~26mm) D (26~30mm) L : GP-002232-02 L : GP-002234-02 L : GP-001690-03 L : GP-002236-02 R : GP-002233-02 R : GP-002235-02 R : GP-001689-02 R : GP-002237-02...

  • Page 41: Hammer

    3) Hammer 10mm 12mm 14mm 16mm GP-002268 GP-002269 GP-002270 GP-002271 18mm 20mm 22mm 24mm GP-002272 GP-001018 GP-002273 GP-002274 26mm 28mm 30mm 32mm GP-001019 GP-002275 GP-002276 GP-002277 34mm 36mm 38mm GP-002278 GP-002279 GP-001006 S10mm S12mm S14mm S16mm GP-002281 GP-002282 GP-002283 GP-002284 S18mm S20mm S22mm...

  • Page 42: Air System Circuit Diagram

    1 1 0 0 Air System Circuit Diagram...

  • Page 44: Optional Devices

    Optional Devices...

  • Page 45: Fly Indexer

    Fly Indexer 1) Install Fly Indexer A. Installation ⓐ Take out the air hose① and insert the plug③ into the joint②. Remove the auxiliary clamp arm④ and the operating cylinder⑤, clamp link⑥. ⑥ ① ⑤ ③ ② ④ [ Fig. 1 ] ⓑ...
  • Page 46 ⓒ Remove the fastening screws (two screws)① of the transfer base cover (right) and install the transfer base (right)②. ② ① [ Fig. 3 ] ⓓ Insert the cloth transfer bar between the rollers of the cloth transfer guides (left & right)①, ②. ①...
  • Page 47 B. Replace the lower thread trimming cover plate and the press plate cover Remove the currently installed lower thread trimming cover plate (B)① and the press plate cover②, and ④ replace them with new lower thread trimming cover plate(C)③ and the press plate cover (B)④. ②...

  • Page 48: Adjust Sewing Margin

    E. Install hand switch ⓐ Install the supporting plate of the hand switch① on ① the bed by using the screw②. ⓑ Install the hand switch③ on the supporting plate①. ② ④ ③ [ Fig. 8 ] 2) Adjust sewing margin ⓐ...

  • Page 49: Adjust The Position Of Cloth Transfer Plate (Left)

    3) Adjust the position of cloth transfer plate (left) The position of the cloth transfer plate (left) is determined depending on the gap between holes and the number of holes. Refer to the table to install the cloth transfer plate. 38.1mm 44.45mm 50.8mm...

  • Page 50: Adjust The Gap Between Holes

    C. Insert the transfer pin① into the hole which indicates the original position of the cloth transfer bar. D. Turn the bolt② to make it meet with the cloth transfer bar④. E. Tighten the nut③ to fix the bolt②. F. Check whether the transfer pin① smoothly slides into ①...

  • Page 51: Adjust Limit Switch (Left)

    7) Adjust limit switch (left) When the transfer movement block touches the stopper block, the limit switch(left) shall be activated. A. Loosen the bolt①. B. Make the transfer movement block② touch the stopper block③. C. Adjust the position of the setting plate of the limit switch⑤, in order to enable the part A of the transfer movement block ②...

  • Page 52: Special Lapel Cutter

    Special Lapel Cutter 1) Install special lapel cutter A. Attach the special lapel cutting device① to the cutter lever②. ② ① [ Fig. 17 ] B. Loosen the screws①,② and remove the timing pulley cover of the needle bar③. Replace it with the (B)-type timing pulley cover of the needle④.

  • Page 53: Install Solenoid Valve

    C. Remove the fastening screw② of the transfer base cover (right)① and assemble the sensor setting axis③ at the same place. ③ D. Insert the sensor setting plate④ into the sensor setting axis③ and then tighten the screw⑤. ② ① ③...

  • Page 54: Adjust The Position Of Button Hole Sensor

    3) Adjust the position of button hole sensor A. Adjust height ② Loosen the screw① and adjust the height of the button ① hole sensor②. Configure the LED of the button hole sensor in the way that if the sewing material is located under the button hole sensor, the LED of the sensor is turned off.

  • Page 55: Adjust The Position Of Hammer Plate

    4) Adjust the position of hammer plate A. Back/forth movement Loosen the bolt① and adjust the position of the hammer plate② by moving it back and forth. ① ② [ Fig. 24 ] B. Spinning movement Loosen the bolt① and adjust the position of the hammer plate to put it at the center of the cutter.

  • Page 56: Upper Thread Holder

    Upper Thread Holder 1) Install upper thread holder A. Install the upper thread holding device ⓐ Remove the finger guard and the timing belt cover of the needle bar ⓑ Install the face plate and the face plate gasket③ by ①...
  • Page 57 C. Install the timing belt cover(C) ⓐ Install the finger guard② on the timing belt cover(C)①. ⓑ Install the timing belt cover(C)①. ⓒ Install the timing belt cover(D)③. ① ③ ② [ Fig. 28 ]...

  • Page 58: Adjust Upper Thread Holder

    2) Adjust Upper Thread Holder A. Adjust the position of the side of the upper thread holder Generally, the baselines of the sewing starting point A and the sewing ending point B are different when sewing eyelet button holes. Therefore the thread holder setting cylinder① alters the baseline of the upper thread holder. ①...
  • Page 59 C. Adjust the vertical position of the thread holder ⓐ Manually move the X-Y feed base to the sewing starting point. ⓑ If the thread holder is located below the sewing starting baseline, adjust the distance between the upper side of the needle plate①...
  • Page 60 E. Adjust the passing position of the cam lever for the upper thread holder When the thread holder lever② passes toward the cam lever for the upper thread holder① from the sewing starting point (when the baseline position change cylinder is on), adjust the distance between the two at 0.3~0.5mm by turning the fastening screw③.
  • Page 61 G. Adjust the height of the cam lever for the upper thread holder ⓐ Let the air out. ⓑ Set the distance between the lower part① of the cam lever for the upper thread holder guide and the upper part② of the thread holder lever at 0.5mm by loosening the adjusting screw③.

  • Page 62: Foot Switch

    Foot Switch 1) Install and operate foot switch A. Disassemble the hand switch attached to the bed and remove the connector from the control box. B. Link the foot switch connector to the control box C. Step on the foot switch①, the clamp comes down to fix the sewing materials.

This manual is also suitable for:

Sps/d-bh6000-01Sps/d-bh6000-02

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