Related Manuals for SunStar SPS/D-B1201 Series
Summary of Contents for SunStar SPS/D-B1201 Series
- Page 1 USER S MANUAL SPS/D-B1201 SERIES SPS/C-B1201 SERIES Electronically Controlled Button Sewing Machine (Mechanical Part)
- Page 2 1. Thank you for purchasing our product. Based on the rich expertise and experience accumulated in industrial sewing machine production, SUNSTAR will manufacture industrial sewing machines, which deliver more diverse functions, high performance, powerful operation, enhanced durability, and more sophisticated design to meet a number of user’s needs.
- Page 3 SPS / D- B 1 2 0 2 - 0 1 ④ Button Type 01 : Small-Size Button (Mechanical Type Wiper) ① Sunstar 02: Large-Size Button Pattern (Mechanical Type Wiper) System 03 : Small & Large Size Button (Solenoid wiper Type Wiper) ②...
-
Page 4: Table Of Contents
Contents 1. Machine safety regulations 2. Machine Specifications 3. Machine Structure 1) Names of each part of the machine 4. Machine Installation 1) Machine installation conditions 2) Electric installation conditions 3) How to install the table 4) The assembly of peripheral parts 5) Change of parameters according to setting of thread wiper specifications 5. - Page 5 8) Adjusting the parts of thread release 9) Adjusting the parts of wiper 10) Adjusting the parts for trimming 11) Adjusting the devices for main thread adjustment 12) Adjusting the winder devices 13) Setting up the synchro position(C Series) 14) Mounting the Direct Motor and Adjusting Method(D Series) 15) Setting up the X-Y origin 16) How to adjust the feeding plate 17) Checking the setting position of button clamp...
-
Page 6: Machine Safety Regulations
MACHINE SAFETY REGULATIONS Safety instruction on this manual are defined as Danger, Warning and Notice. If you do not keep the instructoins, physical injury on the human body and machine damage might be occurred. Danger : This indication should be observed definitely. If not, danger could be happen during the installation, conveyance and maintenance of machines. - Page 7 1-4) Machine Operation SPS/D(C)-1202 Series are made for industrial use to perform button sewing to fabrics or its similar materials. Please observe the following principles. ⓐ Read the manual to understand on the operation of machine perfectly. ⓑ Wear suitable clothes and cap for safe operation. ⓒ...
- Page 8 1-6) Caution Mark Position Caution mark is attached on the machine for safety. When you operate the machine, observe the directions on the mark. Position of Warning Mark CAUTION 경 고 Do not operate without finger guard and safety devices. Before threading, changing bobbin and needle, cleaning etc.
-
Page 9: Machine Specifications
Name of Model SPS/D(C)-B1202-01 SPS/D(C)-B1202-02 SPS/D(C)-B1202-03 Speed Max. 2,500spm (Standard : 2,200spm) Button Size ф8~ф20mm ф8~ф32mm ф8~ф32mm Wiper Specification Mechanical Type Wiper Solenoid Type Wiper Needle DP×17 #14 Hook Semi-Rotary Standard Shuttle Hook Button Clamp Lift Max. 13mm No. of Patterns Max. -
Page 10: Machine Structure
MACHINE STRUCTURE 1) Names of each part of the machine Mortor Cover Thread Stand Safety Plate Operation Box Power Switch Control Box Pedal Switch... -
Page 11: Machine Installation
MACHINE INSTALLATION 1) Machine installation conditions A. Do not use the machine where the voltage is over regular voltage ±10% to prevent accidents. B. For safe operation of the machine, use the machine under the following conditions. Surrounding Temperature During Operation : 5℃~40℃ Surrounding Temperature During Maintenance : -10℃~60℃... - Page 12 D. Add the hinge metal and hinge rubber to the bed. Then insert the fixing bolt into the hinge metal hole of point ① and fix the table as shown in the picture. Bolt Hinge Rubber The machine should be carried by more 2 people for safety Danger ①...
- Page 13 H. After connecting the “V” -Belt, if the fixing nuts① and ② are vertically unfastened sufficiently tension occurs in belt D due to the weight of motor C. At this point, first screw in fixing nut ① A, then nut ② in fixing screw B tightly.
-
Page 14: The Assembly Of Peripheral Parts
4) The assembly of peripheral parts A. Attach the motor cover to the back side of machine and sides by using fixing bolts (In case of C series, attach the belt cover by using fixing screws for the rear (3EA) and the side (2EA).) Fixing Screw Fixing Motor Cover... -
Page 15: Change Of Parameters According To Setting Of Thread Wiper Specifications
5) Change of parameters according to setting of thread wiper specifications ·Parameters are changed according to mechanical thread wiper specifications upon initialization. ·For change of parameters according to setting of thread wiper specifications, refer to the following table : Function No. Wiper Specification Mechanical Type Electronic Type... -
Page 16: Preparations Before Operating The Machine
PREPARATIONS BEFORE OPERATING THE MACHINE 1) How to supply oil A. Check the remaining oil in the oil tank in the arm and bed, and supply the oil sufficiently on the arrowed parts on the Figure 16 with a lubricator. Be sure to supply oil when operating the machine for the first time and when the machine... -
Page 17: How To Attach Needle
3) How to attach needle Loosen the needle fixing screw① in the needle bar, place the long groove of needle② toward to user and push it until the needle upper point ① gets to the needle insert hole, then fix it with the needle fixing screw①. -
Page 18: How To Take The Bobbin Case On And Off
7) How to take the bobbin case on and off Opening the hook cover, hold the knob ① of bobbin case and push into the shuttle until sounding. If you start operating the machine when a bobbin case is not perfectly installed, thread can be tangled of the Caution bobbin case would be protruded. -
Page 19: How To Wind The Lower Thread
9) How to wind the lower thread A. Press SELECT on operation box and select B. Insert the bobbin into the thread winder drive shaft ② on thread winder base ①, attched to the upper cap. C. Adhere the bobbin winder lever ③ closely to a bobbin, then let the machine run by pressing pedal. D. -
Page 20: How To Repair The Machine
HOW TO REPAIR THE MACHINE The machine is set to be the best condition at the factory. Do not make any discrete adjustments on the machine and replace genuine parts approved by the company only. Caution 1) Adjusting the height of the needle bar ①... -
Page 21: How To Adjust The Eccentricity Of Thread Take-Up Crank Axis
3) How to adjust the eccentricity of thread take-up crank axis A. Disassemble the face plate from an ③ embroidery machine, then remove a clamp screw in the thread take-up crank axis. B. Loosen a fixed screw of the thread take-up crank axis in the left of arm. -
Page 22: Adjusting The Position Of Shuttle Upper Spring
5) Adjusting the position of shuttle upper spring After removing the lower feed plate and the needle plate from the machine, unfasten the screw of the shuttle upper spring. Then, adjust the shuttle upper spring so that the backside of the needle and comes to point in the vertical direction, and the center of the needle will come to the middle of interval horizontally. -
Page 23: How To Adjust The Button Clamp Holder Tension
7) How to adjust the button clamp holder tension Adjust it smoothly to the extent that sewing cloth does not move during sewing, and fix it with the tension adjusting nuts - ① and ②. ② ① [ Fig. 35 ] 8) Adjusting the parts of thread release A. -
Page 24: Adjusting The Parts Of Wiper
C. How to adjust the opening capacity of the thread guide disk ⓐ Unfasten the thread release adjusting plate screw. ⓑ Open the thread guide disk by operating the trimming devices. ⓒ Adjust the opening capacity to 0.6~0.8mm for normal material and 0.8~1mm for heavy material. To increase the opening capacity, widen the angle between the thread release plate and narrow the angle to reduce the opening capacity. - Page 25 B. Installation and adjusting method of solenoid wiper (SPS/D(C)-B1202-03) ⓐ Fix the wiper base plate with screw as shown in the figure41. [ Fig. 41 ] ⓑ Fix the wiper base at the opposite direction with two screws as shown in the figure42.
- Page 26 ⓓ Loosen the base clamp②, adjust the thread base③ up and down that the interval between the thread wiper and the needle center can be 2.5mm when the thread wiper and the needle center ② are in a straight line, then tighten ①...
-
Page 27: Adjusting The Parts For Trimming
10) Adjusting the parts for trimming A. Setting the position of the trimming Cam Set the upper shaft collar and the trimming cam 1.7mm apart from each other and place the trimming cam where the trimming cam carving line accords with the upper shaft carving point. Then, tighten screw ①. - Page 28 C. Setting the trimming shaft in place ⓐ Unfasten the trimming drive link screw and the trimming shaft collar screw. ⓑ Make the trimming shaft step accord with part of the arm. ⓒ Tighten the screws. If the position is not adjusted appropriately, trimming may not be operated correctly or the machine may be lock.
-
Page 29: Adjusting The Devices For Main Thread Adjustment
F. Adjusting the Moving Knife and the Fixed Knife ⓐ When the needle bar stops at the upper position, use the trimming lever adjustment screw to adjust space A between the thread separation point of the moving knife and the needle plate hole as indicated in the table.(4.5mm) ⓑ... -
Page 30: Setting Up The Synchro Position(C Series)
13) Setting up the synchro position(C Series) Pulley 2.5mm A. Installing the synchronizer ⓐ Fix the synchoronizer on the back side of Upper arm. Pulley Shaft Screw ⓑ Adjust the gap between pulley and synchronizer to be 2.5mm, then fasten the fixing screw for pulley. -
Page 31: Mounting The Direct Motor And Adjusting Method(D Series)
14) Mounting the Direct Motor and Adjsuting Method(D Series) A. When you mount the coupling on the servo-motor, fit the screw No.1 of coupling to the flat surface of the servo motor shaft and make the clearance between the coupling and servo motor 0.7mm. B. -
Page 32: How To Adjust The Feeding Plate
B. How to set up Y-axis Origin ⓐ Separate a bed cover ( right ). ⓑ Move the center of work clamp foot to be placed on the center of Y-axis. ⓒ As seen in the figure, unfasten the bolts of Y-sensor plate and let the end of X-sensor plate locate on the center of sensor, then fasten the bolts with screw-driver. -
Page 33: How To Set Up The Button Clamp Adjusting Plate
18) How to set up the button clamp adjusting plate A. Insert the button into its clamp while the 0.5~1.0mm machine stops, and check that it is exactly inserted. B. Loosen the button clamp adjusting screw①, ① and adjust that the space between the button clamp adjusting plate②... -
Page 34: Cause Of Breakdown And Troubleshooting
CAUSE OF BREAKDOWN AND TROUBLESHOOTING Condition of Breakdown Cause of Breakdown Troubleshooting Loosing of belt tension and damage Adjust the belt tension or exchange it on belt Check the fuse shortage of main shaft Error on operation or Fuse shortage for main power or drive motor in a controller box or circuit drive of machine... - Page 35 Condition of Breakdown Cause of Breakdown Troubleshooting Readjust the tension of upper thread. Weak tension of upper thread Errorin thread tightening Weak tension of lower thread Readjust the tension of lower thread. Improper timing for needle and Readjust the timing for needle and shuttle shuttle Laxity of exchanging tension between Readjust the tension of fixed mes.
-
Page 36: Pattern List
PATTERN LIST Range of Sewing Range of Sewing Pattern No of Pattern No of Pattern Pattern Threads Threads X (mm) Y (mm) X (mm) Y (mm) 10-10 12-12 10-10 12-12 10-10 10-10 10-10 5-5-5 10-10 8-8-8 5-5-5 8-8-8 10-10 ※ The magnifying and reduction range (X and Y) of standard sewing shown above is 100% 66 patterns including 33 patterns can be additionally provided. -
Page 39: Sps/D-B1202
1 1 0 0 GAUGE LIST MODEL SPS/D(C)-B1202 Button Size Large Button Small Button Midium Button External diameter of Button ф8~ф15 ф10~ф20 ф15~ф32 (mm) 0~3.5 0~4.5 0~6.5 Stitch Size (mm) 0~4.5 0~3.5 0~6.5 Thickness 1.3 (2.2) 2 (2.7) 2.7 (3.2) Punched mark Punched mark Punched mark...
Need help?
Do you have a question about the SPS/D-B1201 Series and is the answer not in the manual?
Questions and answers
What is Error 14
Error 14 for the SunStar SPS/D-B1201 Series is not defined in the provided context.
This answer is automatically generated