Electronically controlled direct drive type pattern tacking sewing machine (machine structure part) (39 pages)
Summary of Contents for SunStar SPS/E-8050 Series SPS/HT-5050B1 Series
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USER ’ ’ S MANUAL SPS/E-5050,8050 Series SPS/HT-5050B1,8050B1 Series Large pattern sewing machine parameter setting manual 1) FOR AT MOST USE WITH EASINESS, PLEASE CERTAINLY READ THIS MANUAL BEFORE STARTING USE. 2) KEEP THIS MANUAL IN SAFE PLACE FOR REFERENCE WHEN THE MACHINE BREAKS DOWN.
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1. Thank you for purchasing our product. Based on the rich expertise and experience accumulated in industrial sewing machine production, SUNSTAR will manufacture industrial sewing machines, which deliver more diverse functions, high performance, powerful operation, enhanced durability, and more sophisticated design to meet a number of user’s needs.
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CONTENTS … … … … … … 5 1. DESCRIPTION ON PARAMETER RELATED TO GENERAL SEWING OPERATION 1) Function No. Related to Pattern Programming …………………………………………… 58 2) Pattern chart ………………………………………………………………………………… 60 3) Parameter Number Related to General sewing ……………………………………………… 62 4) Error List ……………………………………………………………………………………...
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DESCRIPTION ON PARAMETER RELATED TO GENERAL SEWING OPERATION - Large patterns (SPS/E-5050, 8050) ※ The shadow area indicates factory-installed condition. Function No. : 000 Function Name : Manual Operation En/Dis 000. Jog En/Dis It is to set moving of feed plate manually by using direction keys. 1) DISABLE It is impossible for feed plate to move by using direction keys.
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Function No. : 001 Function Name : Moving to start position/the 2nd origin by manual drive It is to set to move to the sewing start position or the 2nd origin by using direction keys 001. Jog Mode after making the feed plate move manually in the sewing available mode. 1) PTN_STR_POS It is to set up for sewing start position.
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Function No. : 002 Function Name : Return to the machine origin after finishing sewing operation It is to decide whether it moves directly to the sewing start position without passing 002. Machine Org1 through the machine origin after finishing sewing operation or it moves to the sewing start position through the machine origin.
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Function No. : 004 Function Name : Return mode to the sewing start position 004. Strt Ret Mod It is to set the moving mode to the sewing start position after finishing sewing operation. 1) SHORTEST It is to moves to the sewing start position through the shortest route.(Factory installed condition) [ Contents ] It moves directly to the sewing start position without passing through machine origin after finishing sewing operation by the shortest route.
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Function No. : 005 Function Name : Counting method for bobbin count 005. Bobbin Count It is to set the counting mode for bobbin counter. 1) UP_COUNT It counts with rising figures. (Factory installed condition) [ Contents ] Whenever each operation finishes, count the bobbin counter which indicates how many times the machine sews same patterns after winding the bobbin once with rising figures.
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Function No. : 007 Function Name : Time for reading patterns 007. Pattern Read It is to set the time to read pattern from USB flash drive or memory. 1) JOB_SETUP It is available to read patterns just before the preparation for sewing operation. [ Contents ] The machine can read patterns under the condition that ready lamp for sewing operation turns off.
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Function No. : 009 Function Name : Acceleration characteristics of main-shaft speed It is to set acceleration characteristics of sewing speed when sewing operation starts. 009. Slow Start Factory default : SLOW_STRT4 Speed of Needle The 1st The 2nd The 3rd The 4th The 5th The 6th...
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Function No. : 010 Needle Speed Setting 010. User_Slow_1 User sets the speed for the 1 needle. 2~25[100ms] User sets the speed for the 1 needle (default value: 2[100ms]) Setting [ Contents ] This function is used when the set value of Parameter “009. Slow Start Value Main Shaft Acceleration"...
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Function No. : 014 Needle Speed Setting 014. User_Slow_5 User sets the speed for the 5 needle. 2~25[100ms] User sets the speed for the 5 needle (default value: 8[100ms]) Setting [ Contents ] This function is used when the set value of Parameter “009. Slow Start Value Main Shaft Acceleration"...
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Function No. : 018 Needle Speed Setting 018. User_Slow_9 User sets the speed for the 9 needle. 2~25[100ms] User sets the speed for the 9 needle (default value: 16[100ms]) Setting [ Contents ] This function is used when the set value of Parameter “009. Slow Start Value Main Shaft Acceleration"...
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Function No. : 020 Function Name : Maximum speed limit of sewing 010. Max Speed It limits the maximum speed of sewing machine. 1) 2700spm It limits the speed under 2700spm. (Factory installed condition) 2) 2500spm It limits the speed under 2500spm. 3) 2000spm It limits the speed under 2000spm.
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Function No. : 021 Function Name : Opening angle of feed plate transfer 021. Feed End Pos It is to adjust an opening angle of feed plate transfer based on needle bar. It is to adjust an opening angle of feed plate transfer according to the thickness of sewing 0~72。...
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Function No. : 022 Function Name : Operation condition of feed plate when sewing operation finishes It is to set a condition of upper feed plate when the feed plate moves again to the sewing start position after finishing sewing operation. 022.
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Function No. : 023 Function Name : Descent maintenance of upper feed plate 023. FF Close En It is to set descent maintenance of upper feed plate after finishing sewing is down. The machine does not maintain always the condition that the upper feed plate is down. 1) DISABLE (Factory installed condition) [ Contents ]The machine moves to the sewing start position after finishing sewing...
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Function No. : 025 Function Name : Signal mode of pedal 2 025. Pedal 2 Mode It is to set how to treat the signal of pedal 2(Pedal for sewing start). Sewing operation starts when you step on a pedal once and take off your foot from the 1) LATCH pedal.
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Function No. : 027 Function Name : Setup for descent time of presser foot It is to set the descent time of presser foot. 027. PF Down Mode [ Caution ] This function is not available if Function No. 016. Pf Operation sets as 1)ALWAYS_DN.
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Function No. : 029 Function Name : Setup for wiper operation position It is setup the position of wiper operation. 029. WP Position [ Caution ] This function is not available if Function No. 018. WP operation sets as 1) ALWAYS_OFF. 1) BET_NEDL_PF It is to set the position between needle and middle presser foot.
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Function No. : 031 Function Name : Detecting the stitch number in starting sewing It is to set the number of stitches when sewing operation starts. 031. Thrd Stitch 1 [ Caution ] This function is not available of Function No. 020. “Thrd Dectect” sets as “1) DISABLE”...
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Function No. : 034 Function Name : Manual operation time in speed level 1 034. Jog Time 1 It is to set the manual operation of the feed plate to speed up. 0~9900ms It is to set the time for operation in speed level 1. (Factory installed condition : “400ms” ) Setting [ Contents ] When the feed plate is manually operated by the direction keys, it sets Value...
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Function No. : 037 Function Name : Time for function of the speed level 1 key 037. Con Key Tm 1 It is to set the feed plate transfer to speed up. 0~9900ms It is to set the time for operation in speed level 1. (Factory installed condition: “ 200ms” ) Setting [ Contents ] When pressing the FORW, BACK keys continuously to move the feed plate, set Value...
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Function No. : 040 Function Name : Electric wiper operation time 040. Elc WP On Tm It is to set the time for the electric wiper operation. 0~1020ms It is to set the time for the electric wiper operation. (Factory installed condition :” 52ms” ) Setting [Contents ] When using the electric wiper, set the time for operation.
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Function No. : 044 Function Name : Standby time for completely lowered presser foot 044. PF Down Time It is to set the standby time till the next step after the presser foot has been lowered. Set the standby time till the next step after the presser foot has been lowered. 0~1020ms (default value: 20ms in case of motor type, and 152ms in case of solenoid and pneumatic types) Setting...
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Function No. : 046 Function Name : Presser foot full on time 046. PF Full On Tm It is to set the beginning strength of the presser foot solenoid. It is to set the time period the highest electric current passes through the solenoid. 0~1020ms (Factory installed condition : “100ms”...
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Function No. : 047 Function Name : Feed plate full on time 047. FF Full On Tm It is to set the operation beginning strength of the feed plate solenoid. It is to set the time when the maximum current is permitted to solenoid. 0~1020ms (Factory installed condition : “200ms”...
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Function No. : 051 Function Name : Left feed plate full on time 051. FFLFull On Tm It is to set the operation starting power of solenoid in left feed plate. It is to set the time when the maximum current is permitted to solenoid. 100~1020ms (Factory installed condition : “200ms”...
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Function No. : 054 Function Name : Presser foot duty 054. PF Duty It is to set the maintenance capacity of presser foot solenoid. It is to set the amount of holding current permitted to solenoid. 33~40% (Factory installed condition :33%) [Contents] In case of presser foot used with electronic solenoids, it sets the power that maintains the raised presser foot by permitting the adjusted current through duty to the solenoid.
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Function No. : 055 Function Name : Feed plate duty 055. FF Duty It is to set the maintenance capacity of feed plate solenoid. It is to set the amount of maintenance current permitted to solenoid. 40~48% (Factory installed condition : 43%) Setting [Contents] In case of feed plate used with electronic solenoid, it sets the maintenance Value...
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Function No. : 059 Function Name : Left feed plate duty 059. FFL Duty It is to set the maintenance capacity of solenoid in left feed plate. It is to set the amount of maintenance current permitted to solenoid. 30~80% (Factory installed condition : 80%) Setting [Contents] In case of using solenoid in left feed plate, it sets the power that keeps the...
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Function No. : 062 Function Name : Pattern data reading mode 062. PTRN RD MODE It is to set the mode of searching and reading the pattern data. 1) DISABLE Searches and reads from the USB flash drive. [Contents] When reading a new pattern data, in other words, when the pattern data is being read while the ready lamp is off, the pattern data is searched and read only from the USB flash drive.
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Function No. : 063 Function Name : Setting the magnifying/demagnifying mode 063. Scale Mode It is to select and set the magnifying/demagnifying mode. 1) DISABLE The Magnifying/demagnifying function is not used. [Contents] The machine uses the pattern data in the programmed size. As the magnifying/demagnifying function is not selected, the X scale , Y scale keys are not operated.
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Function No. : 064 Function Name : Number of chain sewings 064. Chain Number It is to set the sewing mode and number of patterns to chain sew. 0~16 It is to set the number of patterns to chain sew. (Factory installed condition : 0) [Contents] When the number is set as “0”...
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Function No. : 066 Function Name : Set the clamp when the chain is used. 066. Chain Clamp When the chain function is used, the clamp up/down can be set. 1)DISABLE The clamp down setting is unused (default). [Contents] In case where three patterns are used consecutively, when the first pattern work is finished, the second pattern is automatically called, and the clamp ascends.
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Function No. : 069 Function Name : Thread trimming delayed time 069. Trim Delay It is to set the delayed time before the wiper is operated after the thread is trimmed. 4~1020ms It is to set the delayed time after thread trimming. (Factory installed condition : “ 72” ) Setting [Contents] It is to set the delayed time of the wiper operation after the thread has been Value...
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Function No. : 071 Function Name : Feed plate control 071. FF Number The operation control of the feed plate is set as shown in the table below. [Contents] The feed plate and operation orders are set according to what kind of machine you have.
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Function No. : 072 Function Name : Upper feed plate control when paused 072. FF Pause Cntl When a pause code occurs, it is to set the operation condition of the upper feed plate. 1) CLOSE It keeps the upper feed plate in the lowered position. [Contents] When the operations is paused, the upper feed plates are all kept in the lowered position.
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Function No. : 074 Function Name : Upper feed plate control 074. Upper Clamp En Define whether to use upper feed plate. 1) DISABLE Sewing will be allowed when the upper feed plate is opened. [Contents] In either case of opening or closing the upper feed plate, press the left switch on the stepping stand to start sewing.
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Function No. : 076 Function Name : Setting-up reference point for zooming On sewing mode, the user can zoom design based on machine origin, second origin, sewing 076. Scale Refer starting point and user-defined reference point. 1) MACHINE_ORG Z Z o o o o m m i i n n g g b b a a s s e e d d o o n n t t h h e e m m a a c c h h i i n n e e o o r r i i g g i i n n ( ( F F a a c c t t o o r r y y D D e e f f a a u u l l t t ) ) [Contents] Scaling up/down based on the current machine origin.
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Function No. : 078 Function Name : Sewing limit set-up Designed to ensure the user to increase the mechanical sewing limit of the machine as 078. Sewing Limit desired 1) DISABLE N N o o t t i i n n u u s s e e ( ( W W h h e e n n s s h h i i p p p p e e d d o o u u t t f f r r o o m m t t h h e e f f a a c c t t o o r r y y ) ) [Contents] The sewing limit cannot be expanded.
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Function No. : 081 Function Name : Y-axis forward direction sewing limit set-up T T h h e e u u s s e e r r c c a a n n i i n n c c r r e e a a s s e e t t h h e e Y Y - - a a x x i i s s f f o o r r w w a a r r d d d d i i r r e e c c t t i i o o n n o o f f t t h h e e s s e e w w i i n n g g l l i i m m i i t t 081.
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Function No. : 084 Function Name: Setting reverse rotation after trimming 084. RevAfterTrim I I t t i i s s t t o o s s e e t t r r e e v v e e r r s s e e r r o o t t a a t t i i o o n n a a f f t t e e r r t t r r i i m m m m i i n n g g . . 1) DISABLE N N o o t t i i n n u u s s e e ( ( a a t t t t h h e e f f a a c c t t o o r r y y ) ) [Contents] It will not apply reverse rotation after trimming.
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Function No. : 087 Function Name: Deleting Other Designs When Opening New Design 087. DsgnOpnCtrl This function is to set whether other designs will be deleted when a new design is opened. 1) SAVE Design Saving in Flash Memory (default) [Contents] When a design is opened from a USB flash drive, save the designs opened from Flash Memory.
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Function No. : 090 Function Name : Emergency Stop Switch Setting During Jump Motion 090. Jump EM_SW This function is to set whether the emergency stop switch is used during the jump motion. 1) DISABLE The emergency stop switch is not used during the jump motion (default). [Contents] If the emergency stop switch is pressed during the jump motion, the emergency stop is not activated.
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Function Name: Clamp Move Enable/Disable Function No. : 093 (limited to the clamp motor-equipped models) 093. Clamp En/Dis It User sets the clamp move. 1) DISABLE Disabled (default value) Setting Value [Contents] Large patterns (SPS/E-5050, 8050) does not have the motor enabling delicate clamp adjustment.
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Function No. : 096 Function Name : Clamp Height Setting (limited to the clamp motor-equipped models) 096. Clamp Range User sets the clamp height. 000~350[0.05mm] User sets the clamp height (default value: “000"mm) [Contents] Use the direction keys (#2, #8) to choose the clamp height and save the Setting value.
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Function No. : 098 Function Name : Design auto call 098. Auto Call This function is to set the design auto call. 1) DISABLE The design auto call is disabled (default). [Contents] When it is not set, the sewing mode is NOR_SEW mode. 2) ENABLE Design auto call setting [Contents] When it is set, designs from #900 to #914 can be automatically called through...
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Function No. : 100 Function Name : External Control Signal Setting 100. Attatch Set Use the external input signals to set sewing start, emergency switch, clamp and enter key. 1) DISABLE Not used (default value) [Contents] Machine operation is same as before when the function is unused. Setting Value 2) ENABLE...
Function No. : 103 Function Name : Extended I/O board setting 103. EX_IO BD SET When the extended I/O board is used, signal input/output function can be set. 1) DISABLE Not used (default value) [Contents] Machine operation is same as before when the function is disabled. Setting Value 2) ENABLE...
Function No. : 106 Function Name : HEAD Up/Down Setting 106. HEAD En/Dis Set the up/down motion of the sewing machine head 1) HEAD_DOWN Not used [Contents] The head does not move up after the sewing is completed. 2) HEAD_UP Used [Contents] The head moves up after the sewing is completed.
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Function No. : 109 Function Name : Upper thread holder setting It sets the upper thread holder's holding of the needle thread after trimming. 109. ThHold En/Dis This function is available when the upper thread holder is attached. 1) DISABLE The upper thread holding function is not used.
Function No. : 112 Function Name : Needle Cooling Time Setting 112. Needle Control This function is to set the air spraying time to cool off the needle. 00~100[0.5sec] Set the air supply time (default value: 4[ms]) Setting Value [Contents] During the set time, air is sprayed to the needle. When “2)TIMER"...
Function No. : 115 Function Name : Setting the head sensor The sensor at the left side of the head recognizes the right position of the sensor. If the head is not 115. Head Sensor properly positioned, sewing doesn’t start. 1) DISABLE Not used [Contents] When the head sensor operation is not selected, sewing can start although the head is...
Function No. : 118 Function Name : Set barcode Type 118. BARCODE TYPE Set a model type. 1) DATALOGIC DATALOGIC [Contents] Setting 2) LEUZE BLC 22 LEUZE BLC 22 Value [Contents] Function No. : 119 Function Name : Setting the pneumatic trimmer’s entry angle A user can set the entry angle of the pneumatic trimmer.
Function No. : 120 Function Name : Set up the entry angle of pneumatic upper thread holder 120. Thrd Hold Angle A user can set the entry angle of the pneumatic upper thread holder. 0°~100° A user can adjust the motion angle of the upper thread holder after setting the trimmer entry angle. [Contents] Normally, the upper holder device angle should start moving 40°...
Function No. : 122 Function Name : Setting the opening of the thread release device for jump section 122. Jump Tention This opens the pneumatic thread release device when no trimming occurs for the jump section. 1) DISABLE Not used (default value) [Contents] Same as normal use when this function is not selected.
Function No. : 125 Function Name: Air Bag Mode Setting (Air Bag specification) Function to open the air-compressed thread release unit when users move without trimming at the jump 125. Cassette Type section. 1) DISABLE Not use the Air Bag Mode (Factory shipment state) [Content] use the general clamp not the cassette type Setting 2) ENABLE...
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1) Function No. Related to Pattern Programming Function Contents Trimming Addition of trimming code. 2nd origin Set of the 2nd origin. Temporary suspension Temporary suspension in a particular point. One turn of sewing machine Processing without sewing. JUMP Feed needle bar without sewing. Point sewing User inputs every stitch to create the sewing data.
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Function Contents double reverse sewing Set the offset based on arc to create the same type of sewing data. Circle double reverse sewing Set the offset based on circle to create the same type of sewing data. Linear reverse sewing Create the opposite sewing data of the straight line data.
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2) Pattern chart Linear sewing Spline sewing Arc sewing Circle sewing NO. : 007 No. : 008 NO. : 009 No. : 010 Name : Linear sewing Name : Spline sewing Name : Arc sewing Name : Circle sewing Basic Sewing No.
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Linear sewing Spline sewing Arc sewing Circle sewing NO. : 061 NO. : 062 NO. : 063 Name : Extended I/O Name : Extended I/O Name : 3rd thread board output board input adjustment Date input port control port control Device control /output Output...
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3) Parameter Number Related to General sewing Explanation and factory-installed setting value Unit Function name Contents ★ Transfer of the feed plate by using direction keys Manual moving 1) DISABLE 1) Disable 2) ENABLE 2) Enable Starting position 2nd origin by 1) PTRN_STRT_POS 1) Moving the sewing starting position by using direction keys manual moving...
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Explanation and factory-installed setting value Unit Function name Contents 1) 2700spm/3.0mm(for 1306) 2) 2500spm/3.0mm Limit to maximum sewing speed 3) 2000spm/3.0mm 4) 1500spm/3.0mm Transfer starting angle of the feed plate Setting it to fit the thickness of sewing materials : 0~72。 1) STRT_OPEN 1) Opening after returning to the starting point 2) Keeping the closing state even after returning...
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Explanation and factory-installed setting value Unit Function name Contents 40~48% Feeding plate Duty 30~80% Trimming Duty 30~80% Loosening thread Duty Wiper Duty 30~80% Left feed plate Duty 30~80% 2 step stroke Duty 30~80% Inverting device Duty 30~80% ★ The reading order when the same pattern data numbers exist in the internal memory Reading order when number of same pattern data exist in memory...
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Function name Contents Explanation and factory-installed setting value Unit Y-axis forward direction sewing limit Sets the size of Y-axis forward direction as desired 50[1*50mm] (1~250) set-up (For 5050) Sets the size of Y-axis backward direction as Y-axis reverse direction sewing limit -50[1*50mm] (For 5050) desired (-1~-250)
Function name Contents Explanation and factory-installed setting value Unit 1) DISABLE Not used. Extended I/O board setting 2) ENABLE Use the extended I/O board. 1) DISABLE Not used. Design preview setting (For Graphic Op use only.) 2) ENABLE Give a preview of saved designs. 1) JOB_SETUP Does not search the upper/lower shaft origin.
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4) Error List Err List Message Meaning Err 1 Main Motor Err! Error occurs in main motor Err 2 Synchro Err! Error occurs in synchronizer Err 3 Pattern Not Found! Related pattern is not available on the diskette Err 4 USB Empty USB flash drive drive is empty Err 5...
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Err List Message Meaning Err 41 Main Motor Err!\nDismatch!\n999! If the main shaft motor type is inappropriate, the following errors occur: Err 42 Over Current\nOver tem\n133! The IPM over-current on the main shaft board will be cut off. Err 43 Over Current\nAbnormal\n131! The motor over-current and connector errors occur.
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Maintenance 1) Alarm and Warning List [HT-Series Whole Aspect] ※ Please cope with problems about each alarm code using the codes below when the error alarm occurs. Code description) The 6-digit code appears on the screen as below. Please see the front two digits. [02][0100] Alarm Code Delete...
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▷ Alarm Code - [01][XXXX] (Design & Update file Error) Appropriate cause Situation when the alarm issues Occurs while trying to insert USB disk and save ○ ○ ○ ○ ○ ○ ○ Occurs while trying to insert USB disk and load ○...
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▷ Alarm Code - [03][XXXX] (XY Motor Error) Appropriate cause Situation when the alarm issues Occurs while trying to make power supply turn on ○ ○ ○ Occurs while operating motor ○ ○ ○ ○ Occurs while trying to operate or stop the motor ○...
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▷ Alarm Code - [05][XXXX] (Turning Motor Error) Appropriate cause Situation when the alarm issues Occurs while trying to make power supply turn on ○ ○ ○ Occurs while operating motor ○ ○ Occurs while trying to operate or stop the motor ○...
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▷ Alarm Code - [07][XXXX] (Input Error) Appropriate cause Situation when the alarm issues Occurs while trying to make power supply turn on ○ ○ ○ ○ ○ Occurs after starting or finishing stitch ○ ○ ○ Cause Solution Stop switch is pushed Clamp switch is pushed Check switch status and cancel Start switch is pushed...
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▷ Alarm Code - [09][XXXX] (Voltage Error) Appropriate cause Situation when the alarm issues Occurs while trying to make power supply turn on ○ ○ ○ Occurs while stitching ○ ○ Cause Solution Faulty AC power Faulty overvoltage Check voltage lever and supply power Faulty low-voltage ▷...
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▷ Alarm Code - [0B][XXXX] (CPU Error) Appropriate cause Situation when the alarm issues Occurs while trying to create design ○ ○ ○ Occurs while trying to save design ○ Occurs while trying to load design ○ ○ Cause Solution Check design and recreate Arithmetic error of CPU Change CPU board...
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