SunStar SPS/E-BS1201H User Manual
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SunStar SPS/E-BS1201H User Manual

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S S U U N N S S T T A A R R M M A A C C H H I I N N E E R R Y Y C C O O . . , , L L T T D D . .
R
User's
Manual
SPS/E-Bartacking Series
SPS/E-Button Sewing Series
Electronically Controlled
Bartacking Machine
(Electronic Control Part)
Electronically Controlled
Button Sewing Machine
(Electronic Control Part)
1) For proper use of the machine,
thoroughly read this manual before use.
2) Keep this manual in a safe place for
future reference in case the machine
breaks down.
M M E E E E - - 0 0 6 6 1 1 1 1 1 1 7 7

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Summary of Contents for SunStar SPS/E-BS1201H

  • Page 1 User’s Manual SPS/E-Bartacking Series SPS/E-Button Sewing Series Electronically Controlled Bartacking Machine (Electronic Control Part) Electronically Controlled Button Sewing Machine (Electronic Control Part) 1) For proper use of the machine, thoroughly read this manual before use. 2) Keep this manual in a safe place for future reference in case the machine breaks down.
  • Page 2 1. Thank you for purchasing our product. Based on the rich expertise and experience accumulated in industrial sewing machine production, SUNSTAR will manufacture industrial sewing machines, which deliver more diverse functions, high performance, powerful operation, enhanced durability, and more sophisticated design to meet a number of user’s needs.
  • Page 3 Organization of the BARTACK S/M MODEL 1) Electronic Presser Foot Rising Device Attached Type SPS / E - B S 1 2 0 1 - H ① Sunstar ④ Material Type Pattern H : For Heavy weight Materials System M : For Medium Materials L : For Light Materials ②...

  • Page 4: Table Of Contents

    CONTENTS 1. Machine Safety Regulations -------------------------------------------------------------------- 6 1-1) Machine Transportation ---------------------------------------------------------------------------6 1-2) Machine Installation ------------------------------------------------------------------------------ 6 1-3) Machine Repair ------------------------------------------------------------------------------------ 6 1-4) Machine Operation -------------------------------------------------------------------------------- 7 1-5) Devices for Safety --------------------------------------------------------------------------------- 7 1-6) Caution Mark Position ---------------------------------------------------------------------------- 8 1-7) Contents of Marks --------------------------------------------------------------------------------- 8 2.
  • Page 5 7-1) Cleaning Control box --------------------------------------------------------------------------- 30 7-2) Replacing Fuse ---------------------------------------------------------------------------------- 30 7-3) Testing the Machine ----------------------------------------------------------------------------- 31 7-4) Other Functions ---------------------------------------------------------------------------------- 35 7-5) Installing and Replacing ROM ---------------------------------------------------------------- 36 7-6) Pattern download from PDA (or PC) -------------------------------------------------------- 41 7-7) Pattern download from CF card --------------------------------------------------------------- 42 8.

  • Page 6: Machine Safety Regulations

    Machine Safety Regulations Safety instruction on this manual are defined as Danger, Warning and Caution. If you do not keep the instructions, physical injury on the human body and machine damage might be occurred. Caution : When the machine is improperly handled, user injury or physical damage to the machine is expected to occur. Warning : When the machine is improperly handled, critical injury or death of a user is expected to occur.

  • Page 7: 1-4) Machine Operation

    1-4) Machine Bartack Series is made to sew patterns on fabrics and other similar material for manufacturing. Follow the following indications when operating the machine. Operation ⓐ Read through this manual carefully and completely before operating the machine. ⓑ Wear the proper clothes for work. ⓒ...

  • Page 8: 1-6) Caution Mark Position

    1-6) Caution Mark Caution mark is attached on the machine for safety. Position When you operate the machine, observe the directions on the mark. Position of Warning Mark CAUTION 경 고 Do not operate without finger guard and safety devices. Before threading, changing bobbin and needle, cleaning etc.

  • Page 9: Electronically Controlled Bartacking Sm Specifications

    Electronically Controlled Bartacking SM Specifications SPS/E-BS1201M SPS/E-BS1201H SPS/E-BS1201M SPS/E-BS1201L SPS/E-BS1201K SPS/E-BR1201M SPS/E-BR1201L SPS/E-BR1201K Type (HP) General General General Light Heavy Light Knitwear materials (hole Knitwear Application materials materials materials materials materials fixing device) Sewing Scope (X, Y) X : 40mm, Y : 30mm (Max)

  • Page 10: Preparations Before Use

    Preparations before Use 3-1) Power Connection ■ Voltage Specification Voltage information is tagged on the power plug as indicated below. 이 기계의 전기 사양은 공장 출고 시 아래의 표기되로 결선되어 있습니다. The Electric Specification of This Machine is Connected Under Marked.

  • Page 11: 3-2) Changing Power Voltage

    3-2) Changing Power Voltage Use SMPS to maintain constant voltage when changing the input voltage. This machine adopts a free voltage system. Use the voltage connector to set voltage status of the main shaft board at 110V or 220V according to the input voltage. Incorrect setting of the voltage connector may damage the control box.

  • Page 12: Sm Operation 1 (Basic)

    SM Operation 1 (Basic) 4-1) Names and Functions of Keys in the Operation Box Sewing ready lamp Ready key Reset key LED display +/Forward Error lamp –/Back Set pattern No. Communication X-scale Y-scale Serial download (Note 1) Speed Production counter CF card download (Note 1) Register...

  • Page 13: 4-2) Setting Item Data

    Press to set the machine back to the default value. Press to increase/decrease the set value or to move the needle bar backward or forward. One click to call a certain pattern. 1) For direct connection type, if the head is laid down on the side while the power is on, “...
  • Page 14 D. Set Y Scale % 1) Press to display item “Y-Scale”. SELECT 2) Press to set within the range +/FORWARD –/BACK of 20%~200%. E. Adjustment of Presser Plate Height a. Adjustment of ascending height Press the key to display the Communication ready height of the presser foot when it is lifted.
  • Page 15 F. Set Sewing Speed 1) Press to display item “Speed”. SELECT 2) Press to set the speed at 1700. +/FORWARD –/BACK G. Setting Done 1) Press READY 2) Presser plate will move/lift and READY light will be on. The machine will be on standby ※...

  • Page 16: 4-3) Checking Pattern Shape

    4-3) Checking Pattern Shape 1) Make sure to check the pattern shape after selecting pattern number. If pattern goes beyond the driving limit of the presser plate, needle and presser plate may conflict during sewing and result in serious problems, i.e. needle break. Caution 2) Do NOT pedal 2nd step while checking the pattern shape.

  • Page 17: 4-5) Changing Sewing Pattern

    4-5) Changing Sewing Pattern 1) Press (READY light will turn off). READY 2) Press to display item “NO”. SELECT 3) Set (B) ~ (F) items in 4-2 and move to the item of checking pattern shape. 4-6) Lower Thread Winding A.

  • Page 18: Sm Operation 2 (Advanced)

    SM Operation 2 (Advanced) 5-1) User Program You can register and use 26 different programs (P1-P26) as user programs. The 26 user programs can hold information, i.e. pattern number, X scale %, Y scale %, and sewing speed. It will be convenient for you to register repeatedly used patterns in the user program. (1) Registering the User Program Ex) Registering the following set-up as P1.

  • Page 19: 5-2) Sewing Using Combination Function

    (3) Sewing Operation Ex) Do sewing work according to P1 and then according to P3. A. Turn on the power. B. Press C. Press . READY lamp will turn on and feed plate will move and go up. READY D. Check the pattern shape (refer to <Checking Pattern Shape> section). E.

  • Page 20: 5-3) Sewing Using Lower Thread Counter

    (2) Sewing Operation A. Turn on the power. B. Change the pattern number using +/FORWARD –/BACK . At every press, the pattern number will change as shown below. Scroll down to change. 0 to 99 ↔ P1 to P26 ※ Unregistered P1-P26 and Cnb1-Cnb2 are not displayed. C.

  • Page 21: 5-4) Precautions

    5-4) Precautions A. Make sure to thread and sew after the thread tension plate is shut. The plate opens after trimming. B. If error lamp turns on, investigate the cause and take appropriate actions. C. Do not pull the sewing fabric, while sewing is conducted. The needle position might be improperly changed. In the case of needle position distortion, press twice to bring the needle to the right position.

  • Page 22: Using Memory Switch

    Using Memory Switch 6-1) Memory Switch Operation The memory switch has two major functions: general sewing function (changing general operation) and servo motor controlling function (changing servo motor operation). 1) Turn on the power pressing READY RESET 2) For changing general sewing-related functions, press 3) For changing servo motor control-related functions, press and operate the memory switch.
  • Page 23 (2) Setting Softstart Speed You can change the speed for the first 1-5 stitches by 100 spm. Scope Default 1st stitch 400 ~ 900 400 spm 2nd stitch 400 ~ 2700 900 spm 3rd stitch 400 ~ 2700 2,300 spm 4th stitch 400 ~ 2700 2,300 spm...
  • Page 24 (3) Setting Pattern Data Call Function You can inactivate calling unnecessary patterns. This prevents calling wrong patterns by mistake and helps you call the necessary patterns. Ex) Inactivating calling of patterns 1 and 2 A - 0 3 A. Turn on the memory switch and press to display +/FORWARD “A-03”...
  • Page 25 (5) Selecting Upper Thread Holding Function For pneumatic type, if you want to use an upper thread holding function, change the parameter as below. A - 3 2 A. Turn on the memory switch and press to display +/FORWARD “A-32” on the screen. ⓐ...

  • Page 26: 6-3) Memory Switch Functions Table

    6-3) Memory Switch Functions Table (1) General sewing functions (A Group) Turn on the power pressing . Turn on the memory switch pressing Functions and Description Scope Default Unit General: 100~3,200 2,700 spm Heavy: 100~3,200 2,700 spm Light: 100~2,700 2,300 spm A-01 Setting maximum sewing speed Knitwear:...
  • Page 27 (2) General sewing functions (C Group) Turn on the power pressing . Turn on the memory switch pressing Functions and Description Scope Default Unit When the electronic wiper is used (A15=1), set the standby time 1[ms] C-01 1 255[ms] 165[ms] from trimming to wiper motion.
  • Page 28 (3) Servo Motor Control Functions (B Group) Turn on the power pressing . Turn on the memory switch pressing Default Function Name Functions and Descriptions Scope Unit / Reference Fortuna III Forturn IV Sanyo pos_spd 2spt B-01 Speed for location detection for stop 2~510 end spd2 1spt...
  • Page 29 ※ Shaded Areas Sudden section by pedal slowdown Stop order Speed Pos_spd 24° (DIST2) DIST1 Up, Down Edge ■ B-04 (DIST1): A location where sudden speed reduction takes place for stop. The higher this value, the more stable speed reduction, but final stop distance will be longer. ■...

  • Page 30: Maintaining/Repairing

    Maintaining/Repairing 7-1) Cleaning Control box Turn off the power before cleaning the machine to prevent accidents associated with mistaken machine operation. Caution Clean the cooling fan and the inside of the control box on a weekly basis. Board type Power board Digital board Step board Main shaft board...

  • Page 31: 7-3) Testing The Machine

    7-3) Testing the Machine Test each part of the machine. If malfunction is found, address the relevant electrical errors. ※ To use the machine test function after running the machine test, press and then move by using SELECT +/FORWARD . To completely stop the machine test and then start sewing, turn off the power and turn it back on again. –/BACK (1) Running Machine Test 1.
  • Page 32 (3) Solenoid Test 1. Run the Machine TEST and then press +/FORWARD to display “t-02” . –/BACK Thread Trim Solenoid 2. Press READY 3. Press the relevant key to run the solenoid and the Work Clamp Solenoid relevant lamp will turn on. 4.
  • Page 33 (6) Testing Synchronizer 1. Run the Machine TEST and then press +/FORWARD to display “t-05” . –/BACK 2. Press READY 3. Rotate the pulley manually. The screen will display the rotation number and the No. lamp will display synchro signal. No.
  • Page 34 (9) Testing Auxiliary Input 1. Run the Machine TEST and then press +/FORWARD Aux8 input to display “t-08.” –/BACK Aux7 input 2. Press READY Aux6 input 3. Relevant lamps will be turned on according to the 8 auxiliary input signals (J9 on the digital circuit board). Aux5 input 4.

  • Page 35: 7-4) Other Functions

    7-4) Other Functions (1) Initializing Memory Switch You can initialize the memory switch back to the default condition. 1) Turn on the power pressing +/FORWARD –/BACK at the same time. 2) Memory switch will be initialized with the screen like below.

  • Page 36: 7-5) Installing And Replacing Rom

    (4) Checking Program Version 1) The following screen will appear for around 0.5 seconds after turning on the power. represents machine model and its version. Upgrade version dispaly Item Presser foot Pneumatic Pneumatic Maximum speed [spm] Classification error error Direct B1201HA Pneumatic 2,700...
  • Page 37 ② Program ROM : This ROM contains essential programs for operating the sewing machine and is installed as a default. But it should be replaced or updated for adding or changing functions. ■ Sticker : 4-digits. Ex) b005, b006, b□07... PROGRAM-ROM Sticker Display on digital board...
  • Page 38 (3) Using Scalable Pattern ROM ① Installing Scalable Pattern ROM 1) Take the cover off the Bartack control box. 2) As shown in the previous page, install the scalable design ROM onto the “U9” location on the digital board. Make sure to align the direction with the indication on the board (so the direction mark is on the left).
  • Page 39 (For BS(BR)1202 series) Ex) Changing scalable pattern No.34 and No.35 to call possible. A - 0 3 A. Turn on the power, pressing at the same READY RESET time. Press and then to display “A-03” on the +/FORWARD screen. 0 1 - 1 B.
  • Page 40 (4) Using Hole Fixing Device ■ SUB machine type Direct connection type: SPS/E-BS(BR)1201M(HP) ■ Parameter changes and default values for using electronic wiper and hole fixing device Electronic wiper Hole fixing device Parameter Group No. Content Default Content default A-18 Electronic wiper ON time 100[ms] Pin attach descending time...

  • Page 41: 7-6) Pattern Download From Pda (Or Pc)

    7-6) Pattern download from PDA (or PC) ■ How to download patterns A. Turn on the power, while press Communication P r o g at the same time. The screen displays “Prog”. Serial Download B. Press READY and the screen displays “r-33”. r - 3 3 C.

  • Page 42: 7-7) Pattern Download From Cf Card

    7-7) Pattern download from CF card ■ How to download patterns A. Turn on the power, while pressing Communication C F - - at the same time. The screen displays “CF--”. CF Card Download B. Select the mode conversion key. Screen display Mode Description...
  • Page 43 E. Press “P4” and the chosen folder is examined for pattern files. 0 5 . 1 0 ■ Press “P4” once, and the initial position of the pattern file within the chosen folder is displayed. ⓐ ⓑ ⓐ Folder name ⓑ...

  • Page 44: Error List

    Error List Display Description Error tone Er01 Pattern call is set “impossible” × Er02 Error in scale function × Er03 Error in needle bar position × Er04 Error in drive limit × Er05/Err55 Error in clamp position × Er06 Unable to move to X original point in given time ×...
  • Page 45 ※ Connecting Connector to Control Box (direct connection) (E-Series) Cable Machine Control box Presser plate solenoid cable (not used) Trimmer solenoid cable CN10 ⒔ Wiper solenoid cable (not used) CN13 Main shaft motor cable CN26 ⒃ X-axis encoder CN25 ① Y-axis encoder CN38 ②...
  • Page 46 ▶ SPS/E-BS(R)12XX Series Block Diagram 백플레인 보드 BAPLN REV04(BT)

  • Page 47: How Select The Sewing Pattern List And The Sewing Lange

    How Select the Sewing Pattern List and the Sewing Lange 9-1) BS(R)1201 Series Range of Sewing Range of Sewing Stitch Stitch Application Application Pattern Pattern Number Number X (mm) Y (mm) X (mm) Y (mm) Straight Line Heavy General Materials Semi Circle Vertical...

  • Page 48: 9-2) Bs(R)1202 Series

    9-2) BS(R)1202 Series Range of Sewing Range of Sewing Pattern No. of Pattern No. of Pattern Pattern Threads Threads X (mm) Y (mm) X (mm) Y (mm) 10-10 12-12 10-10 12-12 10-10 10-10 10-10 5-5-5 8-8-8 10-10 5-5-5 8-8-8 10-10 ※...

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