Related Manuals for SunStar SPS/F-2211 Series
Summary of Contents for SunStar SPS/F-2211 Series
- Page 1 SunStar CO., LTD. USER’ S MANUAL USER’ S MANUAL SPS/F-2211 Series ● SPS/F-1811 Series SPS/N-2211 Series Electronically Controlled Pattern Sewing Machine 사용설명서 15두형 자동자수기 MME-121213...
- Page 3 Based on the technology and experiences accumulated from manufacturing the sewing machine for industrial use over years, SunStar will meet the needs of a variety of sewing by producing a sewing machine for industrial use which features versatile functions, perfect performance, a powerful strength, advanced durability and a sophisticated design.
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Page 4: Table Of Contents
C o n t e n t s Machine safety regulations ......................3 1-1. Classification of machine ........................1-2. Specification of machine ........................Safety rules ..........................5 2-1. Description of safety indicators ....................... 2-2. Conveyance of machine ......................... 2-3. Installation of machine ........................... 2-4. Operation of machine ..........................2-5. Repair of machine ..........................2-6. Safety devices ............................2-7. Location of attachment of safety label ....................2-8. Types of safety label ..........................Basic assembly .......................... - Page 5 6-2. Control of the needle and shuttle ......................23 6-3. Control of the low shaft gear and the oscillator shaft gear ..............25 6-4. Control of the shuttle upper face spring position ................... 26 6-5. Control of the height of the feed plate ....................26 6-6.
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Page 6: Machine Safety Regulations
Machine safety regulations 1.1 Classification of machine SPS/F-2211-HS-20 SunStar Division of feed frame Pattern System Series F: Full Closed Pulse Motor type Division of stitch N: New Network System specification (X) x 220mm Division of usage Division of sewing scope (Y) x 110mm... - Page 7 1.2 Specification of machine Division of series SPS/F-2211 SPS/F-1811 Sewing area 220mmX110mm 180mmX110 Sewing speed Maximum 2,700spm (length of stitch: less than 3mm) Length of stitch 0.1~12.7mm (Min. resolution : 0.05mm) Using needle DPx17, DPx5 Stroke on the needle bar 41.2mm Hook Hook against reversal rotation Bobbin case Bobbin case for hook against reversal rotation Bobbin...
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Page 8: Safety Rules
Safety rules 2.1 Description of safety indicators T his guidebook contains such safety indications as caution, danger, and warning. If the instructions are not observed, it may bring about physical injuries or physical damages or mechanical damages. Name Contents If a user handled with the machine wrongly, it is expected that CAUTION physical injury or physical damage may occur. WARNING If a user handled with the machine wrongly, it is expected that WARNING... -
Page 9: Conveyance Of Machine
2.2 Conveyance of machine Indication of danger Description This machine should be conveyed by a person who is well known of the safety instructions and regulations. In conveying the machine, the instructions below should be observed. 2.2.1) when it is conveyed by a person DANGER When the machine is conveyed by a person, the person should wear safe shoes and hold the machine firmly on the right and left side of the machine. -
Page 10: Installation Of Machine
2.3 Installation of machine Depending on the environment where the machine is installed, physical damages including the functional disorders and failure of a machine may occur. Please make sure that the following instructions are met. 1) The working stand or a desk for the machine’s installation should be strong in structure enough to withstand the weight of the machine (Refer to the name plate). -
Page 11: Repair Of Machine
2.5 Repair of machine If the machine requires being repaired, the repairmen should be done by a designated A/S service engineer who is trained from this company. 1) Before cleaning and repairing the machine, turn off the power and wait until the machine is completely discharged for about four minutes. Then start operating. -
Page 12: Location Of Attachment Of Safety Label
2.7 Location of attachment of safety label CAUTION 경 고 Do not operate without finger guard and safety devices. Before threading, changing bobbin and needle, cleaning etc. switch off main switch. 손가락 보호대와 안전장치 없이 작동하 지 마십시오. 실, 보빈, 바늘교환시나 청소전에는 반 드시 주전원의 스위치를 꺼 주십시오. WARNING 경... -
Page 13: Basic Assembly
Basic assembly 3.1 Name of main parts of machine 3.1.1) Name of main parts Emergency switch Thread stand O/P box Control box Power switch Pedal for sewing Pedal for the movement of upper feed plate... -
Page 14: Installation Of Machine
Installation of machine 4.1 Place for the machine to be installed 1) D o not install this sewing machine beside TV• Radio • Wireless phone which may cause noises in the sewing machine. 2) D o connect this sewing machine’s power into the direct AC socket. When using the connected cord, it may cause a malfunction of the sewing machine. For proper working of this product, please observe the instructions for the installing environment which are described in this Guidebook. If a user did not observe the instructions, a failure may occur unexpectedly. Caution 3) When the machine is operated: 0°~40° (32°~104F°) 4) While the machine is reserved: -25°~55° (-13°~131 F°) -
Page 15: Installation Of Table
4.3 Installation of table 1) Fixation of table - I nsert the rubber buffer to the level adjuster and then move it up until the caster moves freely. - A fter installation, fasten the nut to fix the level adjuster. level adjuster rubber buffer caster <Picture 4-1> 2) Adjustment of the height of table - A djust the height of table for a user to work smoothly using the bolt attached to the table. volt <Picture 4-2> 4.4 Connection of pedal switch C onnect the plug of the foot switch to the control box pedal switch <Picture 4-3>... -
Page 16: Assembly Of The Peripheral Structures
4.5 Assembly of the peripheral structures. Attach the motor cover on the rear of the machine using the screw. Motor cover <Picture 4-4> 4.6 Attachment of the safety plate Attach the safety plate on the head. Face plate Safety plate <Picture 4-5> Please use the machine after installing the safety plate for a user’s safety. Caution... -
Page 17: How To Control The Speed Of Increasing And Decreasing Of The Upper Feed Plate
4.7 How to control the speed of increasing and decreasing of the upper feed plate 1) Turn the handle ② of the pressure reducing valve ① of the solenoid valve attached to the bottom of the table as shown in the picture [a]. Then both the increasing speed of the upper feed plate and the pressure to support when increasing go up. While turning the handle counter clockwise, the speed and the pressure go down. -
Page 18: How To Inject Compressed Air And Adjust The Air Pressure
4.9 How to inject compressed air and adjust the air pressure To prevent safety accident, implement this work when the power is not connected. Caution 4.9.1) Connection of the compressed air Air hose 1) Connect the air hose to the quick joint socket. quick joint socket 2) Fasten the quick joint socket with the quick joint flug plug. -
Page 19: Preparations Before Using The Machine
Preparations before using the machine 5.1 How to lubricate 1) C heck out the remained oil in the oil tank which is installed in the arm and supply oil fully, if necessary. <Picture 5-1> Make sure to supply oil when the machine is used initially or after long time. Caution 2) C heck out the remained oil at the bed oil separator by using the oil filling port on the bed cover and then supply oil fully. -
Page 20: Needle
3) O pen the hook cover to lubricate for oil to permeate around the shuttle race ring. After finishing lubricating, make sure to close the hook cover. Shuttle race ring hook cover <Picture 5-3> To prevent safety accident, keep the hook cover closed during the operation of the machine. Caution 4) L ubricate in the silicone oil in the silicone oil tank which is installed in the right side of the arm... -
Page 21: Thread
5.3 Thread 5.3.1) Upper thread guiding Position the thread take-up at the top and then guide the thread as shown in the picture. In the case of thread guide of the needle bar, guide thread for the heavy materials as shown in the picture ① . <Picture 5-6> 5.3.2) Lower thread guiding 1) Insert the bobbin in the bobbin case as shown in the picture. 2) P ut the lower thread through the gap of the bobbin case and then insert the thread into the thread hole depending on the situation. 3) Let the lower thread come out about 25mm from the thread hole. -
Page 22: How To Attach/Separate The Bobbin Case
5.3.3) How to attach/separate the bobbin case Hold the handle of the bobbin case and then push it to the shuttle until it makes a sound. bobbin case handle <Picture 5-9> If a machine start operating while the bobbin case is inaccurately attached to the hook, it may have the thread get tangled or the bobbin case taken out. Please make sure to operate the machine as the bobbin case is perfectly attached to the hook. -
Page 23: How To Wind The Lower Thread
3) Control of the lower thread tension Turn clockwise the screw for the bobbin case’s tension adjustment as shown in the picture to intensify the tension of the lower thread while turning counter clockwise the screw to weaken the tension. Screw for the tension adjusting <Picture 5-12> 5.3.5) How to wind the lower thread 1) Insert the bobbin in the thread winding driving shaft of the thread winding base attached in the upper cover. -
Page 24: Control Of The Upper Thread Sensing Device
2) As for the position of the thread winding driving wheel, adjust the distance between the hand pulley thread winding gear and the thread winding driving wheel at driving wheel Upper shaft 0.5mm. Then fasten the screw. 0.5mm <Picture 5-15> 5.3.7) Control of the upper thread sensing device 1) W hile a thread is not guided on the thread take- Thread sensing pane up spring, loosen the screw for the thread sensing panel to control to contact the thread take-up spring... -
Page 25: How To Control The Height Of Pf
5.3.8) How to control the height of PF 1) Loosen the screw ① for PF at the lowest point of the needle bar. 2) C ontrol the height of PF at 0.5mm (thickness of the thread) between the lower face of the PF and a sewing material. Then fasten the screw. 0.5mm <Picture 5-17> Check out the position of the wiper after controlling the height of PF. ·... -
Page 26: How To Repair The Machine
How to repair the machine The machine is optimized when it is released from the factory; please do not control the machine on your own. When changing the parts, use the genuine parts approved by this company. Caution 6.1 Control of the height of the needle bar Screw Loosen the screw for the needle bar holder at the DPX5 lowest point of the needle bar. Control to balance... - Page 27 7.5mm 0.05~0.1mm Presser Presser bar of bar of inner hook adjusting shaft inner hook screw for the race ring shuttle (large) screw for the shuttle shuttle driver (large) <Picture 6-3> 2) L oosen the screw for the shuttle driver to open the pressing bar of the inner hook to the right and left and to take the shuttle race ring from the shuttle large. 3) Balance the hook point of the shuttle and the center of the needle. Make the shear plane of the shuttle driver attached to the needle and fastening the screw of the driver as the shear plane of the shuttle driver prevents from bending the needle.
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Page 28: Control Of The Low Shaft Gear And The Oscillator Shaft Gear
6.3 Control of the low shaft gear and the oscillator shaft gear - Loosen the screw ① , ② - M ove the oscillator shaft gear to the arrow by rotating the upper shaft and locate the driving point smoothly without load. - Put the oscillator shaft collar (right) close to the bed face and fasten the screw ② for the collar. - W hile putting the oscillator shaft collar (right) close to the bed face , turn to the arrow. Then locate the position to smoothly rotate with the end of the shuttle driver having backlash of less 0.1mm. -
Page 29: Control Of The Shuttle Upper Face Spring Position
6.4 Control of the shuttle upper face spring position - Separate the lower feed plate and the needle plate in order to adjust the shuttle upper face spring. - Loosen the screw for the upper face spring and locate vertically the end face of the needle to the A location and locate horizontally the position of the shuttle upper face spring to balance the center of the needle to the center of the width B. -
Page 30: Control Of The Pf Device
6.6 Control of the PF device 6.6.1) B alance the end of the PF driving cam and the center of the carved mark of the upper shaft and Carved screw mark balance the carved line of the cam and carved mark of the upper shaft. Then fasten the screw. upper shaft driving cam <Picture 6-7> When the position of the PF driving cam is not proper, the up and down movement timing of the PF is not fitted. Accordingly, it may cause a collision between the needle bar and the PF. - Page 31 6.6.3) Setting of the PF default 1) Adjust the screw to put the PF operating lever ① close to the lifting lever roller ② of the PF operating link. 2) L oosen the screw for the PF center plate to balance the sensor plate ③ and the sensor ④ . 20mm <Picture 6-9>...
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Page 32: Control Of The Parts Related To Thread Release
6.7 Control of the parts related to thread release Screw 6.7.1) Setting of the position of the thread release notch notch Move the right side of long hole of the thread release notch ① close to the circumference of the screw ② of the thread release notch. Then fasten the screw. thread trimming cam <Picture 6-11>... -
Page 33: How To Control The Openness Of Thread Guide Disk
6.7.3) How to control the openness of thread guide disk 1) Loosen the screw for the thread release controlling plate. 2) Implement the trimming to open the thread guide disk. 3) A djust the openness of the thread guide disk to be at 0.6~0.8mm for general materials, at 0.8~1mm for heavy materials. When opening wide the angle between the thread release controlling plates, the openness of the thread guide disk increases. When narrowing the angle between the thread release controlling plates, the openness of the thread guide disk decreases. 4) After the controlling is complete, fasten the screw. When the openness is not proper, the remained threads get smaller or inconsistent. In addition, the thread guide disk won’t be closed completely. -
Page 34: Control Of The Parts Related To Wiper
6.8 Control of the parts related to wiper 6.8.1) How to control the wiper position 1) W hen the height of the end of the needle at the needle plate is 19.5mm, loosen the screw for the wiper rotating shaft collar and the screw for the wiper crank. 2) P ress the oscillator link of wiper and control the wiper shaft to be around 10mm away between the wiper and the needle. 3) Fasten the screw for the wiper rotating shaft collar and the screw for the wiper crank 4) L oosen the screw for the wiper to control the gap between the wiper bottom and the needle end at around 1mm. Then fasten the screw for the wiper. -
Page 35: Control Of The Height Of The Slider
6.9 Control of the height of the slider Loosen the screw ① for the slider support and turn the slider support using a spanner to control the gap between the presser plate and slider support at 3.5±0.2mm and fasten the screw. presser plate presser plate 3.5±0.2mm slider slider support <Picture 6-16> 6.10 Control of the lower feed plate Fasten the screw ① and the pin ② to locate the lower feed plate. When changing the location of the lower feed plate, take out the pin ②... -
Page 36: Control Of The Parts Related To X -Y
6.11 Control of the parts related to X –Y 6.11.1) Control of X-timing belt tension 1) Move the X-Y slide plate to the right. 2) Loosen the four screws ① and then loosen the two screws ② of the tension adjusting bracket ③ . 3) C ontrol the X- tension adjusting bolt using the tension gauge to widen the loading point by 4mm when the load of 800g is on the center of the timing belt. After the tension control is complete, fasten the nut fully. -
Page 37: Control Of The Tension Of Y-Timing Belt
6.11.2) Control of the tension of Y-timing belt C ontrol the Y- tension adjusting bolt using the tension gauge to widen the loading point by 3mm when the load of 1100g is on the center of the timing belt. Then fasten the screw for the Y-bracket. When the tension of the timing belt is set to an excess, the belt may break. When the tension is too less, the smooth movement to Y-direction may be hard. Caution tension gauge 1100g... -
Page 38: How To Set The Default Of Y Shaft
6.12.2) How to set the default of Y shaft 1) Disassemble the lower feed plate, X-movement cover, and the bed cover. 2) Locate the center of the upper feed plate to the center of the Y shaft. 3) Loosen two screws ① of the Y shaft default sensor plate to locate the plate on the center of the Y-sensor close to the X-Y movement tool as shown in the picture. Then fasten the screw using a driver. -
Page 39: How To Adjust The Link Stopper Screw
6.13.2) How to adjust the link stopper screw 1) C heck out if there are some rooms between the thread trimming cam roller and both ends of the thread trimming cam when pushing the thread trimming driving link toward the thread trimming cam from the operating part of the thread trimming cam at the lowest point of the needle bar. 2) C ontrol the end of the link stopper screw close to the A part of the thread trimming connecting rod while the thread trimming cam roller is inserted to the operating part of the thread trimming cam. 1) If there are some rooms between the thread trimming cam roller and both ends of the thread trimming cam, a malfunction of thread trimming may occur or the assembled parts won’t be taken out when starting sewing or trimming thread. -
Page 40: Setting Of The Thread Trimming Solenoid Position
6.13.4) Setting of the link stopper position 1) L oosen the screw for the thread trimming driving link stopper when the tread is not trimmed. Then control the distance between the thread trimming screw 0.3mm driving link and the thread trimming driving link thread stopper notch at 0.3mm. trimming driving link 0.3mm thread trimming driving link stopper <Picture 6-26> When the thread link stopper is not properly positioned, it may cause a malfunction of thread trimming or the assembled parts won’t be taken out. -
Page 41: Fix Of The Moving Mes And The Fixed Mes
6.13.6) Fix of the moving mes and the fixed mes 1) C ontrol the distance A between the thread separating point of the moving mes and the needle plate hole at the same number in the table using the thread trimming lever adjusting screw when the needle bar stops at the highest position. 2) C ontrol the distance B between the fixed mes and the needle plate cover at the same number in the table using the fixed mes screw. 3) After the control is complete, implement the thread trimming by hand to check out the position of the mes. When the messes are not properly positioned, it may cause a failure of thread trimming or the remained threads may get smaller. Caution fixed mes needle plate cover... -
Page 42: Lubrication
- Abnormal abrasiveness of each sliding part by the insufficient lubrication and grease injection. - Abnormal operation by the dusts or foreign substances put in the driving part. 1) SunStar has no responsibilities regarding the machine breakdown and malfunction occurred as the regular cleaning and lubrication are not implemented by a user. 2) Adjust properly the cleaning period depending on the using condition and the environment. -
Page 43: Lubrication
6.15.2) Lubrication 1) Kinds of lubricant Kinds of lubricant Part to be used Lubricant for sewing machine Arm, Bed, and Hook Silicon oil Silicon oil tank 6.15.3) How to lubricate 1) Arm - C heck out the remained oil in the oil tank installed in the arm and then supply oil. <Picture 6-30> When the machine is used initially or in a while, make sure to supply oil. Caution... - Page 44 2) Bed - C heck out the remained oil in the bed oil window using the oil filling port on the bed cover and supply sufficient oil. <Picture 6-31> 3) Hook - O pen the hook cover to supply oil enough to fill out around the surroundings of shuttle race ring. After shuttle race the lubrication is complete, make sure to close the ring hook cover. hook cover <Picture 6-32> To prevent safety accident, keep the hook cover closed when the machine is operated. Caution 4) Silicon oil tank - Supply silicon oil in the silicon oil tank installed in...
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Page 45: Cleaning
6.16 Cleaning 6.16.1) Cleaning period for main parts and how to clean 1) Make sure to power the machine off before cleaning. 2) Assemble the parts disassembled for the cleaning in the reverse order. Caution Main parts for cleaning Cleaning period Hook surroundings Daily Thread take-up/ thread tension adjusting device... -
Page 46: Sps/F-2211(1811)-Hs-22
SPS/F-2211(1811)-HS-22 7.1 Specification of the machine The specification is the same as the SPS/F-2211(1811)-HS-20. 7.2 Control the angle of the upper feed plate (right & left) When the upper feed plate (right and left) is leveled to the needle plate, the pressure to press the cloth at the front side of the upper feed plate gets insufficient. Keep the rear side of the upper feed plate (right and left) at around 3mm away from the upper face of the needle plate. -
Page 47: How To Adjust The Increasingㆍ Decreasing Speed Of The Upper Feed Plate
7.3 How to adjust the increasing ㆍ decreasing speed of the upper feed plate 1) Turn the handle ② of the pressure reducing valve ① of the solenoid valve attached at the bottom of the table as shown in the picture [a] to increase the increasing speed of the upper feed plate and the supporting pressure at the time of increase; turn the handle counter clockwise to decrease the increasing speed of the upper feed plate and the supporting solenoid valve pressure at the time of increase. Control the proper... -
Page 48: How To Use The Pedal Switch
7.4 How to use the pedal switch 1) Check out whether the parameter (function no.: 60) related to the general sewing is set to ‘2’. If not, correct it to ‘2’. (Refer to ‘Change of the parameter related to the general sewing’ of the guidebook) 2) Pedal switch for the three pedals are provided; the right pedal ① is used to operate the right upper feed plate, the medium pedal ② to operate the left upper feed plate, and the left pedal ③ to start sewing. 3) How to use (basic type) ⓐ... - Page 49 4) When the monolithic upper feed plate is attached - Correct to set the parameter (function no.: 60) related to the general sewing to ‘0’. - Press the medium pedal ① to go down the upper feed plate and fix the sewing material. - When the sewing material is firmly fixed, press the left pedal ③ and the machine starts sewing. ※ This product does not support the two-step stroke function. <Picture 7-5>...
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Page 50: Sps/N-2211(1811) Series
SPS/N-2211(1811) Series 8.1 Installation of OP box 1) Fasten the screw ② , the washer ③ , and the nut ④ on the holder ① . 2) I nsert the OP box support ⑤ in the holder ① and fasten the screw ⑥ . 3) F ix the OP right and left hinge bracket ⑦ on the OP holder ⑤... -
Page 51: Auto Thread Adjusting Device
8.2 Auto thread adjusting device 1) Upper thread route Guide the upper thread as shown in the picture below, which is the same as the SPS/F-2211 series. After insert the upper thread to the needle, put the thread take-up at the highest position. 0.5mm <Picture 8-4> 2) Thread adjusting device 1. T urn the sub thread adjusting device ① clockwise, the remained thread of the upper thread in the needle after thread trimming gets shorter. Turn the device counter clockwise, the remained thread of the upper thread in the needle after thread trimming gets longer. - Page 52 3) Thread take-up spring 1. W hen the thread take up spring ① ’s position is changed: Loosen the screw ② and turn the thread adjusting device shaft ③ at the face plate part to set the position at the thread guide front ④ . (The position for general material is at 6~8mm; the position for heavy material at 4~6mm) 2. W hen the thread take up spring ①...
- Page 53 4) After the position of the thread take up spring ① is set: control the position of the thread sensor plate ② as shown in the picture to contact the thread take up spring ① and the thread sensor plate ② . Then fasten them using screw ③ . <Picture 8-11> <Picture 8-12>...
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Page 54: Pneumatic Circuit Diagram
Pneumatic circuit diagram 9.1 Pneumatic circuit diagram of SPS/F-2211(1811) - PF cylinder (right) PF cylinder (left) specification for option thread adjusting device air wiper S34F AIR IN... -
Page 55: Pneumatic Circuit Diagram Of Sps/F-2211(1811) - -22
9.2 Pneumatic circuit diagram of SPS/F-2211(1811) - PF cylinder (right) PF cylinder (left) specification for option thread adjusting device air wiper AIR IN... -
Page 56: Problem Solution
Problem solution Symptoms of Checking factors Cause breakdown The tension of the belt was released in Control of the belt tension excess or the belt was damaged Change of the belt When the machine Change after checking out if the main Short circuit of the fuse for the power or operates or drives in motor drive fuse in the control box is... - Page 57 Symptoms of Checking factors Cause breakdown Control the timing of the needle and the Improper timing of the needle shuttle again The distance between the inappropriate Control the timing of the needle and the Sewing is skipped. groove and the shuttle point is big shuttle again Excessive tension and operating Control of the thread take up spring’s...