SunStar SPS/B-1811 SERIES User Manual
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SunStar SPS/B-1811 SERIES User Manual

SunStar SPS/B-1811 SERIES User Manual

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S S U U N N S S T T A A R R M M A A C C H H I I N N E E R R Y Y C C O O . . , , L L T T D D . .
R
USER ' ' S
MANUAL
SPS/B-1811 SERIES
SPS/A-1811 SERIES
SPS/B-2211 SERIES
SPS/A-2211 SERIES
( ( M M e e c c h h a a n n i i c c a a l l P P a a r r t t ) )
1) FOR AT MOST USE WITH EASINESS,
PLEASE CERTAINLY READ THIS MANUAL
BEFORE STARTING USE.
2) KEEP THIS MANUAL IN SAFE PLACE
FOR REFERENCE WHEN THE MACHINE
BREAKS DOWN.
M M M M E E - - 0 0 5 5 0 0 4 4 0 0 1 1

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Summary of Contents for SunStar SPS/B-1811 SERIES

  • Page 1 USER ’ ’ S MANUAL SPS/B-1811 SERIES SPS/A-1811 SERIES SPS/B-2211 SERIES SPS/A-2211 SERIES ( ( M M e e c c h h a a n n i i c c a a l l P P a a r r t t ) )
  • Page 2 1. Thank you for purchasing our product. Based on the rich expertise and experience accumulated in industrial sewing machine production, SUNSTAR will manufacture industrial sewing machines, which deliver more diverse functions, high performance, powerful operation, enhanced durability, and more sophisticated design to meet a number of user’s needs.
  • Page 3 Organization of the SPS/B(A)-Series model SPS / B- 1 8 1 1 - H S - 2 0 SunStar Pattern System Feeding Frame Type Series A: Motor belt-type B: Motor direct drive-type Stitch Type X : 180mm Sewing area Y : 110mm...

  • Page 4: Table Of Contents

    CONTENT 1. Machine Safety Regulations 2. Specifications of Machine 3. Structure of the Machine 1) Names of Each Part of Machine 2) Inside Structure of ControlBox 4. Installation of the Machine 1) Environment for Machine Installation 2) Electric Installment Conditions 3) Assembly of Peripheral Construction Parts 5.
  • Page 5 17) Adjusting the Height of Needle Plate Support Cover 18) Adjusting the Height of Slider 19) Adjusting the Upper Under stroke of Feed Plate 20) Adjusting the X-Guide Bracket 21) Adjusting the Under Feed Plate 22) Adjusting the Tension of X-Timing Belt 23) Setting the X-Y Origin 24) Adjusting the Position of Plastic Blank 25) SPS/B(A)-1811(2211)-HS-20 Air System Circuit Diagram...

  • Page 6: Machine Safety Regulations

    MACHINE SAFETY REGULATIONS Safety instruction on this manual are defined as Danger, Warning and Notice. If you do not keep the instructoins, physical injury on the human body and machine damage might be occurred. Danger : This indication should be observed definitely. If not, danger could be happen during the installation, conveyance and maintenance of machines.
  • Page 7 1-4)Machine SPS/B(A)-1811(2211) Series are made for industrial use to perform pattern sewing Operation for fabrics or its similar materials. Please observe the following principles. ⓐ Read the manual to understand on the operation of machine perfectly. ⓑ Wear suitable clothes and cap for safe operation. ⓒ...
  • Page 8 1-6) Caution Mark Caution mark is attached on the machine for safety. Position When you operate the machine, observe the directions on the mark. Position of Warning Mark [ View from the right-front ] CAUTION 경 경 고 고 Do not operate without finger guard and safety devices.

  • Page 9: Specifications Of Machine

    SPECIFICATIONS OF THE MACHINE Series type SPS/B-1811(2211)(Motor direct drive-type) SPS/A-1811(2211)(Belt drive-type) 1811 X(horizontal)×Y(vertical) :180mm×110mm Sewing Area 2211 X(horizontal))×Y(vertical) :220mm×110mm Sewing Speed Max. 2000spm(Stitch Length:3mm or less) Stitch Length 0.1~12.7mm Needle DP×17, DP×5 Needle Bar Stroke 41.2mm Hook Semi-Rotary Large Shuttle Hook Bobbin Case Bobbin Case for Semi-Rotary Large Shuttle Hook Bobbin...

  • Page 10: Structure Of The Machine

    STRUCTURE OF THE MACHINE 1) Names of Each Parts of Machine Pause Switch Thread Stand Operation Box Power Switch Control Box Pedal Switch...

  • Page 11: Inside Structure Of Controlbox

    2) Inside Structure of Control Box ① SPS/B-1811(2211) Floppy Disk Drive Step Motor Drive Board Main Main Shaft Board Motor Drive Board 386 CPU Board IO Board Transformer...
  • Page 12 ② SPS/A-1811(2211) Floppy Disk Step Drive Motor Drive Board Main Shaft Main Motor Board Drive Board IO Board 386 CPU Board Trans...

  • Page 13: Installation Of The Machine

    INSTALLATION OF THE MACHINE 1) Environment for Machine Installation A. Do not use the machine where the voltage is over regular voltage ±10% to prevent accidents. B. Check the indicated pressure of the devices that use atmospheric pressure such as the air cylinder to prevent any accidents from occurring.
  • Page 14 B. Attach the safe plate to the side plate. Face Plate (You should attach it to prevent from safe accident.) Safety Plate [ Fig. 2 ] C. Connect a plug of pedal switch with control box. Pedal Switch [ Fig. 3 ] D.
  • Page 15 E. Table leg holder ▶ Method ⓐ Loosening the nut ① and turn and raise the label adjuster ② until the caster ③ is raced. ⓑ After installation, fasten the nut ① and fix the label adjuster ②. ⓒ With the bolt ④, adjust the height of table by loosening 8 different spots. [ Fig.

  • Page 16: Preparation Before Operating The Machine

    PREPARATION BEFORE OPERATING THE MACHINE 1) Setting the Voltage A. If a cover of electronically controlled pattern sewing Input Voltage Position of Change Connector of Power Voltage machine is taken off, inside contents are as same as 95V~105V [ Fig. 1 ]. B.

  • Page 17: How To Supply Oil

    2) How to Supply Oil A. Check the amount of oil left in the oil tank which is installed on the arm and supply oil sufficiently. [ Caution] Be sure to supply oil when operating the machine for the first time or when the machine has not been used for long time.

  • Page 18: How To Install The Needle Bar

    D. Open the hook cover and supply oil till the shuttle race ring is surrounded by oil. Put the hook cover back on after finishing. Shuttle Race Ring [ Caution ] For safety, keep the hook cover covered during operating. Hook Cover [ Fig.

  • Page 19: How To Thread The Upper Thread

    4) How to Thread the Upper Thread A. Hook the upper as shown in the following picture after setting the thread take-up lever at the highest position. As with the needle bar thread guide, hook the thread as shown in picture ① for heavy materials. (SPS/B(A)-1811(2211)-HS) Picture ①...

  • Page 20: How To Take The Bobbin Case On And Off

    6) How to Take the Bobbin Case On and Off Hold knob ① of the bobbin case and push into the shuttle until a click sound is heard. [ Caution ] If you start operating the machine when a bobbin case is not perfectly installed, thread can be tangled of the Bobbin Case bobbin case would be protruded.

  • Page 21: How To Wind The Lower Thread

    8) How to Wind the Lower Thread A. Insert the bobbin into thread winding drive shaft ② on thread winding base ① which is installed on the upper top. B. Operate the machine after sticking the thread winding lever ③ to the bobbin. C.

  • Page 22: How To Adjust The Air Pressure

    11) How to Adjust the Air Pressure Pull the adjustment handle on the upper part of the filter controller, which is attached to the back of the table, up as shown in the picture. When the handle is turned clockwise the pressure goes up and goes down when the handle is turned in the opposite direction.

  • Page 23: Attaching And Removing The V-Belt(A Series)

    14) Attaching and Removing the V-Belt(A Series) A. Unfasten the fixing nuts ① and ②, and take off the belt cover ③. B. Attach a handle ④ and lift it to the arrow direction. C. Fix it by using a frame support bracket ⑤. D.

  • Page 24: Caution When Using The Floppy Disks

    15) Caution When Using the Floppy Disks Observe the following principles thoroughly when you treat floppy disks. [ Caution] Use the identified floppy disks after formatting when you get floppy disks in market. ⓐ Do not put floppy disks near magnetic-related materials such as televsion. ⓑ...

  • Page 25: How To Repair The Machine

    HOW TO REPAIR THE MACHINE The machine is set to be the best condition at the factory. Do not make any discrete Caution adjustments on the machine and replace accessories approved by the company only. 1) Adjusting the Height of the Needle Bar ①...

  • Page 26: Adjusting The Lower Shaft Gear And The Rocking Shaft Gear

    3) Adjusting the Lower Shaft Gear and the Rocking Shaft Gear A. Unfasten screws ① and ②. B. While having the upper shaft turning, move the rocking shaft gear in the direction of the arrow to the position where it will move easily without load. [ Caution ] The machine may not operate when the rocking shaft gear in not in the right position.

  • Page 27: Adjusting The Height Of The Feed Plate

    5) Adjusting the Height of the Feed Plate ① After unfastening the boosting lever control plate screws ② on each side of the feed bracket ① raise the control plate in ③ direction A to lower the upper feed plate ③ and lower the control plate in direction B to heighten.
  • Page 28 C. Adjustment of Presser Foot Adjusting Arm a) Unscrew location link stopper screw to make space between location link stopper ④ and fixing stud screw of presser foot motion link ③. b) After unscrewing fork link joint screw ① and placing stud screw of presser foot link to the right side of presser foot adjusting arm, fasten stud screw ②...

  • Page 29: Adjusting The Presser Foot Lifter Cylinder

    7) Adjusting the Presser Foot Lifter Cylinder A. The distance between the hole center of cylinder knuckle ① and the hole center of presser foot lifter cylinder ② to be 163.2±0.2mm to maximum. B. If you turn a handle ④ of speed controller ③ on presser foot lifter cylinder ② clockwise, the ascending speed of presser foot will be reduced, if you turn it counterclockwise, they are increased, so that you should adjust it to be proper speed and fix them with fixing nut ⑤.
  • Page 30 B. How to set the thread release stopper ⓐ Remove the thread release return spring. ⓑ After unfastening the thread release stopper screw, adjust the trimming drive link and the thread release lever pin 0.3mm apart from each other. Then, attach the arm to the thread release stopper completely. When the thread release stopper is pushed to the right, the space between the trimming drive link and the thread release lever pin is reduced.

  • Page 31: Adjusting Accessories For The Wiper

    9) Adjusting Accessories for the Wiper A. Adjusting the wiper position ⓐ Unfasten the wiper rotary shaft collar screw ① and the wiper crank screw ② when the needle tip is 19.5mm above the throat plate. ⓑ Press the wiper rocking link ③, then adjust the wiper shaft ④ so the wiper and the needle is about 10mm apart from each other.

  • Page 32: Adjusting The Trimming Parts

    10) Adjusting the Trimming Parts A. Setting the position of the trimming cam Set the upper shaft collar and the trimming cam 2.5mm apart from each other and place the trimming cam where the trimming cam carving line accords with the upper shaft carving point. Then, tighten screw ①. [ Caution ] If the trimming cam is not placed in the right position, the trimming operation may not be made correctly ir the machine may be struck.
  • Page 33 C. Setting the trimming shaft in place ⓐ Unfasten the trimming drive link screw and the trimming shaft collar screw. ⓑ Make the trimming shaft tip accord with part of the arm. ⓒ Tighten the screws. [ Caution ] If the position is not adjusted appropriately, trimming may not be operated correctly or the machine may be struck.
  • Page 34 E. Setting the thread trimming solenoid in place ⓐ After unfastening the thread trimming solenoid bracket screw, have the trimming shaft and the thread trimming solenoid rotary link 0.5mm apart from each other and tighten the screw back on. ⓑ Unfasten the thread trimming solenoid rotary link screw and drive the thread trimming solenoid rotary link manually to move the trimming shaft collar 6.8mm in the direction of the arrow.

  • Page 35: Adjusting The Main Thread Control Device

    11) Adjusting the Main Thread Control Device A. When the tension control nut ① of the thread control device is turned clockwise, the upper thread is tightened and becomes loose as the nut is turned counterclock- wise. Adjust the tension according to the sewing conditions such as material, thread, number of stitches ①...

  • Page 36: Adjusting The Winding Device

    14) Adjusting the Winding Device A. To adjust the winding capacity of the bobbin, use the Bobbin beginning position of the winding control plate, and after unfastening the screw, turn the plate in direction A for large winding capacity and turn in direction B for small winding capacity.

  • Page 37: Mounting The Direct Motor And Adjusting Method(B Series)

    B. Adjusting the position of position detector ⓐ Adjust the position of take-up lever to be same as Fig. 62 by turning the pulley. At this time, the white carving sign of pulley should be straight line with the carving sign of arm.

  • Page 38: Adjusting The Height Of Needle Plate Support Cover

    17) Adjusting the Height to Needle Plate Support Cover Loose the cover bracket fastening screw ① of needle plate support and the cover bracket A fastening screw ② of needle plate support, then fix the distance to be 0.3mm between the needle plate and cover of needle plate support. Cover of Needle Plate Support ①...

  • Page 39: Adjusting The Upper Under Stroke Of Feed Plate

    19) Adjusting the Upper Under Stroke of Feed Plate In the state that air cylinder inhales air to the maximum, loosen the nut ① and make the distance between the center of cylinder pin hole and the center of cylinder knuckle be 120.5±0.3mm.

  • Page 40: Adjusting The Under Feed Plate

    21) Adjusting the Under Feed Plate When the fixing screws ① and pin ② are fixed, location of under plate is settled. If you want to change the position of under plate, you can take off the pin ②. ① ②...

  • Page 41: Setting The X-Y Origin

    23) Setting the X-Y Origin A. How to set the X-shaft origin ⓐ Separate the under feed plate from X-fixing cover and transfer cover. ⓑ Move the center of upper feed plate to be located the center in the direction of X shaft. ⓒ...

  • Page 42: Adjusting The Position Of Plastic Blank

    24) Adjusting the Position of Plastic Blank After unfastening the fixing screws ① and pressing down the plastic blank handle ② to the A direction, adjust the position of plastic blank to be adhered to a hinge pin ③, then fasten again the fixing screw ①. Plastic Blank ①...

  • Page 43: Sps/B(A)-1811(2211)-Hs-20 Air System Circuit Diagram

    25) SPS/B(A)-1811(2211)-HS-20 Air System Circuit Diagram ⒕ ⒖ ⒗ ⒔ ⒔ ⒔ ⒔ ⑭ ⑭ ⑭ ⑭ ⒃ ⒃ ⒃ ⒃ ⑭ ⑭ ⑮ ⑮ ⑬ ⑫ ⑫ ⑫ ⑪ ⑪ ⑩ ⑦ ⑨ ⑩ ⑤ ⑥ ③ ④ ⑤ ①...

  • Page 44: Cause Of Break-Down And Troubleshooting

    CAUSE OF BREAK-DOWN AND TROUBLESHOOTING Typed of Break-down Cause Troubleshooting Loosing of belt tension and damage Adjust the belt tension or exchange it on belt Error on operation or Fuse shortage for main power or Check the fuse shortage of main shaft drive circuit motor in a controller box or exchange it drive of machine...
  • Page 45 Type of Break-down Cause Troubleshooting Clean up the take-up lever spring and Bad connection between take-up lever detecting plate. Adjust the tension of take- spring and detecting plate up lever spring and connecting condition of Ineffective sense of detecting plate upper thread Reconnect the wire with thread sensor Bad connection of wire with thread...

  • Page 46: Sps/B(A)-1811(2211

    SPS/B(A)-1811(2211)-HS-21 1) Specification It is the same as the specification of SPS/B(A)-1811(2211)-HS-20. 2) Adjusting the Inital Position of Two-Step Stroke Air Cylinder Adjust the distance between the center of two-step stroke air cylinder shaft and the center of cylinder knuckle to be 122±0.3 mm.

  • Page 47: Adjusting The Speed For Ascension And Acent Of Upper Feed Plate

    4) Adjusting the Speed for Ascension Ascent of Upper Feed Plate A. Like the Fig. ⓐ, if you turn a handle ② on reducing valve ① of solenoid valve attached to the bottom of table clocwise, the ascending speed of upper feed plate and support pressure during ascending will be increased, if you turn it counterclockwise, they are reduced, so that you should adjust it to be proper speed and fix them with fixing nut ③.

  • Page 48: Sps/B(A)-1811(2211)-Hs-21 Air System Circuit Diagram

    6) SPS/B(A)-1811(2211)-HS-21 Air System Circuit Diagram (21) ⒗ ⒖ ⒕ ⒔ ⒔ ⒔ ⒔ ⑫ ⑫ ⑭ ⑭ ⑭ ⑭ ⒃ ⒃ ⒃ ⑭ ⒃ ⑭ ⑭ ⑭ ⑮ ⑮ ⑬ ⑫ ⑫ ⑫ ⑫ ⑫ ⑪ ⑪ ⑪ ⑩ ⑦...

  • Page 49: Sps/B(A)-1811(2211

    SPS/B(A)-1811(2211)-HS-22 1) Specification It is the same as the specification of SPS/B(A)-1811(2211)-HS-20. 2) Adjusting the Angle of Upper Feed Pplate (Both Right and Left) When the upper feed plate (both right and ldft) is parallel with a needl plate, pressure to press down the sewing materials of the front side of upper feed plate is insufficient.

  • Page 50: Adjusting The Speed For Ascension And Descent Of Upper Feed Plate

    5) Adjusting the Speed for Ascension and Descent of Upper Feed Plate A. Like the fig. ⓐ, it you turn a handle ② on reducing valve ① solenoid valve attached to the bottom of table clockwisse, the ascending speed of upper feed plate and support pressure during ascending will be inreased, if you turn it counterclockwise, they are reduced, so that you should adjust it to be proper speed and fix them with fixing nut ③(1.0~1.5kgf/㎠).
  • Page 51 E. In case of attaching mono lithic feeding plate ⓐ In case of un-using 2-step stroke. a. Set the parameter, related to the general sewing (function no.60), to 0. b. If you fully step on the intermediate pedal ②, the upper feed plate descends to the sewing material. c.

  • Page 52: Sps/B(A)-1811(2211)-Hs-22 Air System Circuit Diagram

    6) SPS/B(A)-1811(2211)-HS-20 Air System Circuit Diagram (21) ⒗ ⒖ ⒕ ⒔ ⒔ ⒔ ⒔ ⑫ ⑫ ⑭ ⑭ ⑭ ⑭ ⒃ ⒃ ⒃ ⑭ ⒃ ⑭ ⑭ ⑭ ⑮ ⑮ ⑬ ⑫ ⑫ ⑫ ⑫ ⑫ ⑪ ⑪ ⑪ ⑩ ⑦...

  • Page 53: Sps/B(A)-1811(2211)-Gs-20(21, 22, 23)

    1 1 0 0 SPS/B(A)-1811(2211)-GS-20 (21, 22, 23) 1) Machine Specifications The same as type SPS/B(A)-1811(2211)-HS-20(21, 22, 23) 2) How to Hook the Upper Thread After placing the thread take-up at the highest position hook the thread as indicated in the picture below. Hook the thread as shown in picture A for the needle bar thread guide.

  • Page 54: Sps/B(A)-1811(2211)-Hp(Gp)

    1 1 1 1 SPS/B(A)-1811(2211)-HP(GP)- 1) Specifications Series type SPS/B-1811(2211)(Motor direct drive-type) SPS/A-1811(2211)(Belt drive-type) 1811 X(horizontal)×Y(vertical) : 180mm×110mm Sewing Area 2211 X(horizontal)×Y(vertical) : 220mm×110mm Max. 2000spm(Stitch Length:3mm or less) Sewing Speed 0.1~12.7mm Stitch Length DP×17, DP×5 Needle 41.2mm Needle Bar Stroke Semi-Rotary Large Shuttle Hook (Perfect Stitch) Hook Bobbin Case for Semi-Rotary Large Shuttle Hook (Perfect Stitch)

  • Page 55: How To Attach The Needle

    2) How to Attach the Needle After unfastening the needle fixing screw on the needle bar, have the long groove of the needle face the back and push the needle till it touches the needle insertion hole and then tighten the needle fixing screw. [ [ C C a a u u t t i i o o n n ] ] Screw F F o o r r t t y y p p e e S S P P S S / / B B ( ( A A ) ) - - 1 1 8 8 1 1 1 1 ( ( 2 2 2 2 1 1 1 1 ) ) - - H H P P ( ( G G P P ) ) - -...

  • Page 56: Adjusting The Spring On The Upper Side Of The Shuttle

    5) Adjusting the Spring on the Upper Side of the Shuttle A. Adjusting the spring on the upper side of the shuttle. After removing the lower feed plate and the needle plate from the machine, unfasten the upper side spring screw. Place the spring on the upper side of the shuttle so that the center of the needle meets point vertically, and is...

  • Page 57: Drawing Of Table

    1 1 2 2 DRAWING OF TABLE...

This manual is also suitable for:

Sps/a-1811 seriesSps/a-2211 seriesSps/b-2211 series

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