Chrysler Pacifica 2004 Service Manual page 1836

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CS
CV BOOT - OUTER (Continued)
Fig. 29 Sealing Boot Installation on Interconnecting
1 - SEALING BOOT
2 - RAISED BEAD IN THIS AREA OF SEALING BOOT
3 - GROOVE
4 - INTERCONNECTING SHAFT
(3) Install outer C/V joint assembly onto intercon-
necting shaft by using a soft–faced hammer and
tapping end of stub axle (with hub nut installed)
until outer C/V joint is fully seated on interconnect-
ing shaft (Fig. 30).
Fig. 30 Outer C/V Joint Installation on
Interconnecting
1 - SOFT FACED HAMMER
2 - STUB AXLE
3 - OUTER C/V JOINT
4 - HUB NUT
(4) Outer C/V joint assembly must be installed on
interconnecting shaft until cross of outer C/V joint
assembly is seated against circlip on interconnecting
shaft (Fig. 31).
Shaft
Fig. 31 Outer C/V Joint Correctly Installed on
Interconnecting Shaft
1 - INTERCONNECTING SHAFT
2 - CROSS
3 - OUTER C/V JOINT ASSEMBLY
(5) Distribute 1/2 the amount of grease provided in
seal boot service package (DO NOT USE ANY
OTHER TYPE OF GREASE) into outer C/V joint
assembly housing. Put the remaining amount into
the sealing boot.
(6) Install outer C/V joint sealing boot to intercon-
necting shaft clamp evenly on sealing boot.
(7) Clamp sealing boot onto interconnecting shaft
using crimper, Special Tool C-4975-A and the follow-
ing procedure. Place crimping tool C-4975-A over
bridge of clamp (Fig. 32). Tighten nut on crimping
tool C-4975-A until jaws on tool are closed completely
together, face to face (Fig. 33).
Fig. 32 Crimping Tool Installed on Sealing Boot
1 - SPECIAL TOOL C-4975A
2 - INTERCONNECTING SHAFT
3 - CLAMP
4 - SEALING BOOT
HALF SHAFT - REAR 3 - 23
Clamp

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