Standard/zeroing specification for dx100, long u-arm, 6kg payload specification (96 pages)
Summary of Contents for YASKAWA MOTOMAN-MC2000 II
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YR-MC02000-J00 (DX200 STANDARD SPECIFICATION) Upon receipt of the product and prior to initial operation, read these instructions thoroughly, and retain for future reference. MOTOMAN INSTRUCTIONS MOTOMAN-MC2000 II INSTRUCTIONS DX200 INSTRUCTIONS DX200 OPERATOR’S MANUAL (for each purpose) DX200 MAINTENANCE MANUAL The DX200 operator’s manual above corresponds to specific usage. Be sure to use the appropriate manual.
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If such modification is made, the manual number will also be revised. • If your copy of the manual is damaged or lost, contact a YASKAWA representative to order a new copy. The representatives are listed on the back cover. Be sure to tell the representative the manual number listed on the front cover.
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Failure to observe this caution may result in electric shock or injury. • For disassembly or repair, contact your Yaskawa representative. • Do not remove the motor, and do not release the brake. Failure to observe these safety precautions may result in death or serious injury from unexpected turning of the manipulator's arm.
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HW1483028 WARNING • Before operating the manipulator, check that servo power is turned OFF pressing the emergency stop buttons on the front door of the DX200 and the programming pendant. When the servo power is turned OFF, the SERVO ON LED on the programming pendant is turned OFF.
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Read and understand the Explanation of Warning Labels in the DX200 Instructions before operating the manipulator. Definition of Terms Used Often in This Manual The MOTOMAN is the YASKAWA industrial robot product. The MOTOMAN usually consists of the manipulator, the controller, the programming pendant, and supply cables.
HW1483028 Explanation of Warning Labels The following warning labels are attached to the manipulator. Always follow the warnings on the labels. Also, an identification label with important information is placed on the body of the manipulator. Prior to operating the manipulator, confirm the contents.
HW1483028 Contents 1 Product Confirmation ........................1-1 1.1 Contents Confirmation ....................... 1-1 1.2 Order Number Confirmation ....................1-2 2 Transport............................2-1 2.1 Transport Method ......................2-1 2.1.1 Using a Crane ...................... 2-2 2.1.2 Using a Forklift...................... 2-3 2.2 Shipping Bolts and Brackets....................2-4 3 Installation............................
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HW1483028 Contents 6 Allowable Load for Wrist Axis and Wrist Flange ................6-1 6.1 Allowable Wrist Load ......................6-1 6.2 Wrist Flange........................6-2 7 System Application.......................... 7-1 7.1 Peripheral Equipment Mounts.................... 7-1 7.2 Internal User I/O Wiring Harness and Air Line..............7-2 8 YElectrical Equipment Specification....................
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HW1483028 Contents 11.1 S-Axis Unit ........................11-1 11.2 L-Axis Unit ........................11-3 11.3 URBT-Axis Unit......................11-5 11.4 U-Arm Unit ........................11-7 11.5 Wrist Unit ........................11-9 HW1483028 9/69...
HW1483028 Product Confirmation Contents Confirmation Product Confirmation CAUTION • Confirm that the manipulator and the DX200 have the same order number. Special care must be taken when more than one manipulator is to be installed. If the numbers do not match, manipulators may not perform as expected and cause injury or damage.
HW1483028 Product Confirmation Order Number Confirmation Order Number Confirmation Check that the order number of the manipulator corresponds to the DX200. The order number is located on a label as shown below. Fig. 1-1: Location of Order Number Labels Label (Enlarged View) THE MANIPULATOR AND THE CONTROLLER Check that the manipulator SHOULD HAVE SAME ORDER NUMBER.
HW1483028 Transport Transport Method Transport CAUTION • Sling applications and crane or forklift operations must be performed by authorized personnel only. Failure to observe this caution may result in injury or damage. • Avoid excessive vibration or shock during transport. The system consists of precision components.
HW1483028 Transport Transport Method 2.1.1 Using a Crane As a rule, the manipulator should be lifted by a crane with a four-leg brindle sling using the attached eyebolts when removing it from the package and moving it. Be sure that the manipulator is fixed with the shipping bolts and brackets before transport, and lift it in the posture as shown in fig.
HW1483028 Transport Transport Method 2.1.2 Using a Forklift When using a forklift, the manipulator should be fixed on a pallet with bolts as shown in fig. 2-2 “Using a Forklift” . Insert claws under the pallet and lift it. The pallet must be strong enough to support the manipulator. Transport the manipulator slowly with due caution in order to avoid overturning or slippage.
HW1483028 Transport Shipping Bolts and Brackets Shipping Bolts and Brackets The manipulator is provided with shipping bolts and brackets at position A and with the hexagon socket head cap screws at point B. (fig. 2-1 “Transporting Position” ). Fig. 2-3: Shipping Bolts and Brackets The section A : part drawing Hook •...
HW1483028 Installation Installation WARNING • Install the safeguarding. Failure to observe this warning may result in injury or damage. • Install the manipulator in a location where the tool or the workpiece held by its fully extended arm will not reach the wall, safeguarding, or controller.
HW1483028 Installation Installation of the Safeguarding Installation of the Safeguarding To insure safety, be sure to install safeguarding. They prevent unforeseen accidents with personnel and damage to equipment. The following is quoted for your information and guidance. Responsibility for Safeguarding (ISO10218) The user of a manipulator or robot system shall ensure that safeguarding is provided and used in accordance with Sections 6, 7, and 8 of this standard.
HW1483028 Installation Mounting Procedures for Manipulator Base 3.2.1 Mounting Example For the first process, anchor the baseplate firmly to the ground. The baseplate should be rugged and durable to prevent shifting of the manipulator or the mounting fixture. It is recommend to prepare a baseplate of 50 mm or more thick, and anchor bolts of M20 or larger size.
HW1483028 Installation Types of Mounting Types of Mounting The MOTOMAN-MC2000 II is available in one ways: floor-mounted (standard). Protection Class For the standard type, environmental resistance for main part of the manipulator conforms to IP54; the wrist part conforms to IP67.
HW1483028 Wiring Grounding Wiring WARNING Ground resistance must be 100 Ω or less. • Failure to observe this warning may result in fire or electric shock. • Before wiring, make sure to turn the primary power supply off, and put up a warning sign. (ex. DO NOT TURN THE POWER ON.) Failure to observe this warning may result in fire or electric shock.
HW1483028 Wiring Cable Connection Cable Connection Two manipulator cables are delivered with the manipulator; an encoder cable (1BC) and a power cables (2BC). (Refer to fig. 4-2 “Manipulator Cables” .) Connect these cables to the manipulator base connectors and to the DX200.
HW1483028 Basic Specifications Part Names and Working Axes Part Names and Working Axes Fig. 5-1: Part Names and Working Axes Upper arm (U-arm) Wrist Wrist flange Lower arm (L-arm) Rotary head (S-head) Manipulator base Baseplate Dimensions Fig. 5-2: Baseplate Dimensions +0.018 20 dia.
HW1483028 Basic Specifications Dimensions and P-Point Maximum Envelope Dimensions and P-Point Maximum Envelope Fig. 5-3: Dimensions and P-Point Maximum Envelope 2388 P-point maximum envelope P-point 1480 1103 1367 2038 HW1483028 25/69...
HW1483028 Basic Specifications Stopping Angles and Times for S-, L- and U-Axes Stopping Angles and Times for S-, L- and U-Axes Following data on stopping angle and time for each axis measured under the standard of ISO10218. 5.5.1 Stop Category 0: Stopping Angles and Times 5.5.1.1 Position 100% Fig.
HW1483028 Basic Specifications Stopping Angles and Times for S-, L- and U-Axes 5.5.1.2 Position 66% Fig. 5-5: Stop Category 0, Position 66% : Stopping Angle and Time for each Axis (a)S-Axis Stop Category 0, Position 66% Stop Category 0, Position 66% (b)L-Axis Stop Category 0, Position 66% Stop Category 0, Position 66%...
HW1483028 Basic Specifications Stopping Angles and Times for S-, L- and U-Axes 5.5.1.3 Position 33% Fig. 5-6: Stop Category 0, Position 33% : Stopping Angle and Time for each Axis (a)S-Axis Stop Category 0, Position 33% Stop Category 0, Position 33% (b)L-Axis Stop Category 0, Position 33% Stop Category 0, Position 33%...
HW1483028 Basic Specifications Stopping Angles and Times for S-, L- and U-Axes 5.5.2 Stop Category 1: Stopping Angles and Times Stopping angles and times at Stop category 1 are not NOTE subjected to the load of the manipulator. Fig. 5-7: Stop Category 1, Position 100%: Stopping Angle and Time for each Axis (a)S-Axis Stop Category 1, Position 100%...
Alterable Operating Range The operating range of the S-axis can be altered in accordance with the operating conditions as shown in table 5-2 “S-Axis Operating Range” . If alteration is necessary, contact your Yaskawa representative in advance. Table 5-2: S-Axis Operating Range...
The allowable wrist load is 50 kg. If force is applied to the wrist instead of the load, force on R-, B-, and T-axes should be within the value shown in table 6-1 “Allowable Wrist Load” . Contact your Yaskawa representative for further information or assistance.
HW1483028 Allowable Load for Wrist Axis and Wrist Flange Wrist Flange Wrist Flange The wrist flange dimensions are shown in fig. 6-2 “Wrist Flange” . In order to see the alignment marks, it is recommended that the attachment be mounted inside the fitting. Fitting depth of inside and outside fittings must be 5 mm or less.
HW1483028 System Application Peripheral Equipment Mounts System Application Peripheral Equipment Mounts The peripheral equipment mounts are provided on the U-axis (upper arm) and S-axis (rotary head) as shown in fig. 7-1 “Installing Peripheral Equipment” for easier installation of the users’ system applications. The following conditions should be observed to attach or install peripheral equipment.
HW1483028 System Application Internal User I/O Wiring Harness and Air Line Internal User I/O Wiring Harness and Air Line Internal user I/O wiring harness (0.5 mm x 23,) and an air line are incorporated in the manipulator for the drive of peripheral device mounted on the upper arm as shown in fig.
In case of re-adjusting the operating range of each subject axis, it is also required to change the dog location and limit NOTE values in software. Contact your Yaskawa representative if re-adjustment is required. 8.1.2 Location of Limit Switch The limit switches are optional. See fig. 8-1 “Location of Limit Switches” .
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HW1483028 8 Electrical Equipment Specification 8.2 Internal Connections Fig. 8-2(a): Internal Connection Diagram 0BAT11 0BAT1 Note: BAT11 BAT1 0BAT12 0BAT2 1. For the limit switch specification, the connection of the section Connected to S-AXIS OVERRUN L.S. BAT12 BAT2 A and B parts are changed as follows: 0BAT3 BAT3 Connected to...
• The inspection interval depends on the total servo opera- tion time. NOTE • The inspection may be conducted at shorter intervals if the manipulator is used very frequently for the application such as handling; in this case, contact your Yaskawa rep- resentative. HW1483028 38/69...
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HW1483028 Maintenance and Inspection Inspection Schedule HW1483028 39/69...
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HW1483028 Maintenance and Inspection Inspection Schedule HW1483028 40/69...
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HW1483028 Maintenance and Inspection Inspection Schedule HW1483028 41/69...
HW1483028 Maintenance and Inspection Notes on Maintenance Procedures Notes on Maintenance Procedures 9.2.1 Battery Pack Replacement The battery packs are installed in the position shown in fig. 9-2 “Battery Location” . • Battery Type: HW0470360-A Fig. 9-2: Battery Location Connector base Cross head APS bolt M6 (Length:12)(6 bolts) Cross head APS bolt M4...
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HW1483028 Maintenance and Inspection Notes on Maintenance Procedures 1. Turn OFF the DX200 main power supply. 2. Remove the plate fixing screws and the plate on the connector base, then pull the battery pack out to replace it with the new one. 3.
HW1483028 Maintenance and Inspection Grease Replenishment/Exchange Procedures Grease Replenishment/Exchange Procedures 9.3.1 Notes on Grease Replenishment/Exchange Procedures Make sure to follow the instructions listed below at grease replenishment/ exchange. Failure to observe the following instructions may result in damage to a motor and a speed reducer. •...
HW1483028 Maintenance and Inspection Grease Replenishment/Exchange Procedures 9.3.2 Grease Replenishment/Exchange for S-axis Speed Reducer Fig. 9-4: S-axis Speed Reducer Diagram Grease exhaust port Hexagon socket head plug PT3/8 S-axis speed reducer Grease inlet Hexagon socket head plug PT1/4 9.3.2.1 Grease Replenishment Replenish the grease according to the following procedure.
HW1483028 Maintenance and Inspection Grease Replenishment/Exchange Procedures 9.3.2.2 Grease Exchange Exchange the grease according to the following procedure. (Refer to fig. 9-4 “S-axis Speed Reducer Diagram” .) 1. Remove the hexagon socket head plug PT1/4 from the grease inlet and the hexagon socket head plug PT3/8 from the grease exhaust port •...
HW1483028 Maintenance and Inspection Grease Replenishment/Exchange Procedures 9.3.3 Grease Replenishment/Exchange for L-axis Speed Reducer Fig. 9-5: L-axis Speed Reducer Diagram Grease exhaust port Hexagon socket head plug PT3/8 L-axis speed reducer Grease inlet Hexagon socket head plug PT1/8 9.3.3.1 Grease Replenishment Replenish the grease according to the following procedure.
HW1483028 Maintenance and Inspection Grease Replenishment/Exchange Procedures 9.3.3.2 Grease Exchange Exchange the grease according to the following procedure. (Refer to fig. 9-5 “L-axis Speed Reducer Diagram” .) 1. Make the L-arm vertical to the ground. 2. Remove the hexagon socket head plug PT3/8 from the grease exhaust port.
HW1483028 Maintenance and Inspection Grease Replenishment/Exchange Procedures 7. Wipe the discharged grease with a cloth and reinstall the hexagon socket head plug PT3/8 to the exhaust port. Before installing the plug, apply Three Bond 1206C on the thread part of each plug, then tighten the plug with a tightening torque of 23 N•m (2.3 kgf•m) 8.
HW1483028 Maintenance and Inspection Grease Replenishment/Exchange Procedures 9.3.5 Grease Replenishment for R-axis Speed Reducer and RBT-gear in the casing Fig. 9-8: R-axis Speed Reducer Diagram Exhaust port Hexagon socket head R-axis speed reducer plug PT3/8 Grease inlet Hexagon socket head plug PT1/8 9.3.5.1 Grease Replenishment Replenish the grease according to the following procedure.
HW1483028 Maintenance and Inspection Grease Replenishment/Exchange Procedures 9.3.5.2 Grease Exchange Exchange the grease according to the following procedure. (Refer to fig. 9-8 “R-axis Speed Reducer Diagram” .) 1. Remove the hexagon socket head plug PT3/8 from the grease exhaust port. 2.
HW1483028 Maintenance and Inspection Grease Replenishment/Exchange Procedures 9.3.6 Grease Replenishment for B- and T-axes Speed Reducer and Gear Parts Fig. 9-9: B- and T-axes Speed Reducer and Gear Parts Exhaust port Hexagon socket head plug PT1/8 T-axis speed reducer, gear Grease inlet B-axis speed Hexagon socket head...
HW1483028 Maintenance and Inspection Grease Replenishment/Exchange Procedures 9.3.6.2 Grease Exchange Exchange the grease according to the following procedure. (Refer to fig. 9-9 “B- and T-axes Speed Reducer and Gear Parts” .) 1. Remove the hexagon socket head plug PT1/8 from the grease exhaust port.
HW1483028 Maintenance and Inspection Grease Replenishment/Exchange Procedures 9.3.7 Notes for Maintenance When performing maintenance such as replacement of a wire harness in the manipulator, the encoder connector may be necessary to be removed. In this case, be sure to connect the battery pack to the battery backup connector before removing the encoder connector.
• Rank B: Parts for which replacement may be necessary as a result of frequent operation • Rank C: Drive unit For replacing parts in Rank B or Rank C, contact your Yas- NOTE kawa representative. Table 10-1: Spare Parts for MOTOMAN-MC2000 II (Sheet 1 of 2) Rank Parts Name Type Manufacturer...
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HW1483028 Recommended Spare Parts Table 10-1: Spare Parts for MOTOMAN-MC2000 II (Sheet 2 of 2) Rank Parts Name Type Manufacturer Remarks Unit L-axis SGMRV-44ANA-YR1* Yaskawa AC Servomotor HW0388671-A Electric Corporation U-axis SGMRV-20ANA-YR1* Yaskawa AC Servomotor HW0388668-A Electric Corporation R-,B-,T-axes SGMRV-13ANA-YR2*...
HW1483028 Parts List 11.3 URBT-Axis Unit 11.3 URBT-Axis Unit Fig. 11-3: URBT-Axis Unit 3022 R-Axis 3023 3003 3030 3031 B-Axis 3022 3023 3003 3020 3019 3026 3029 3024 3038 3030 T-Axis 3037 3031 3022 3023 3027 3003 3026 3038 3025 3037 3030 3001...
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HW1483028 Parts List 11.3 URBT-Axis Unit Table 11-3: URBT-Axis Unit DWG No. Name 3001 HW1100192-1 Casing 3002 SGMRV-20ANA-YR1* Motor 3003 SGMRV-13ANA-YR2* Motor 3004 HW0388209-E Speed reducer 3005 Y507212.5 Oil seal 3006 M8X35 Socket screw 3007 2H-8 Spring washer 3008 HW9405257-1 Collar 3009 HW1301222-1...