Assembly - JLG T500J Service And Maintenance Manual

SECTION 4 - BOOM & PLATFORM

Assembly

1. If removed, install the wear pads and shims onto the rear
of the fly section. Apply JLG threadlocker 0100011 to the
bolts and torque to 40 ft.lbs. (55 Nm).
2. Using an adequate lifting device, support the weight of
the fly boom section.
3. Align and install the fly section into the base section.
NOTE: The boom fly section weighs approximately 238 lbs.
(108 kg).
4. If removed, install the wear pads into the front of the
boom base section. Apply JLG threadlocker 0100011 to
the bolts and torque to 35 ft.lbs. (47 Nm).
4-8
5. Push the telescope cylinder into the rear of the boom.
NOTE: The telescope cylinder weighs approximately 140.2 lbs.
(63.59kg).
6. Align and install the retaining rings and attach pins
securing the telescope cylinder to the boom fly section.
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