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JLG 10VP Manuals
Manuals and User Guides for JLG 10VP. We have
2
JLG 10VP manuals available for free PDF download: Service And Maintenance Manual, Operators & Safety
JLG 10VP Service And Maintenance Manual (104 pages)
Brand:
JLG
| Category:
Boom Lifts
| Size: 4 MB
Table of Contents
Effectivity Page
9
Table of Contents
9
Maintenance
13
Section 1 - Specifications
13
Capacities
13
Component Data
13
Performance Data
13
Torque Requirements
14
Lubrication
14
Hydraulic Pressure Adjustment
15
Cylinder Specifications
15
Serial Number Location
15
Hydraulic Pressure Setting - Adjustment Screw Located at Base of Pump Motor
15
Hydraulic Pressure Gauge Installation
15
Torque Chart
16
Lubrication Chart
17
Lubrication Intervals for Various Components
17
Section 2 - Service Procedures
19
General
19
Servicing and Maintenance Guidelines
19
Chain Stretch Tolerance
20
Lubrication Information
21
Positioning Lift for Access to Components Located under the Base Frame
22
Accessing Machine Underside Components by Lifting with a Fork Truck
22
Drive Motor Component Service Procedures
23
Check Torque Limit Clutch - Torque Setting
23
Torque Limit Clutch - Adjustment Components
24
Brake Assembly Components
24
Brake Armature Plate & Brake Disk Adjustment
25
Manual Release Brake Cable Adjustment
26
Drive Motor Assembly Removal
27
Drive Motor Gear Box Assembly
28
Gear/Pinion Shaft Assembly
29
Drive Shaft Assembly
29
Drive Motor Brush Location
31
Drive Motor Brush Installation
31
Platform Control Box Service Procedures
33
Platform Control - Circuit Board Component Wiring Connections
35
Battery Charger Assembly and Disassembly
38
Hydraulic Lift Cylinder - Removal, Inspection and Rebuild
41
Mast Assembly and Disassembly Procedures
44
Mast to Base Frame Installation
53
Mast Chains/Cables and Sequencing Cables Adjustment
54
Mast Chain/Cable/Sequence Cable Adjustment Components
55
Sequencing Cable Adjustment
55
Sequence Cable Replacement Kit
56
Preventive Maintenance and Inspection Schedule
58
Section 3 - Troubleshooting
61
General
61
Troubleshooting Information
61
Hydraulic Circuit Checks
61
Electrical Circuit Checks
61
LED Battery/Fault Code Indicator Strip on Platform Controller Box
62
WARNING CODES (Indicated by 3 Beeps, then Slow Flashing Led's)
62
ERROR CODES (Indicated by Rapid LED Flashing and Periodic Beep)
62
Overview of Standard Electrical System
66
VP Electrical Diagram. (VP Series - Standard)
68
Overview of VP UL-EE Approved Optional Electrical System
70
VP Electrical Diagram. (with UL-EE Approved Option)
72
Hydraulic Diagram. (VP Series)
74
Section 3 - Troubleshooting 3.5 Troubleshooting Section -
75
Ohm Ratings for Various Components
75
Troubleshooting Section - Table of Contents
75
Ohm Ratings for Various Components
76
Ohm Ratings for Various Components
77
Unit will Not Power up from Ground Control
77
Main Power Circuit Troubleshooting
77
No Power at Platform Control
78
Won't Drive (Platform Lowered or Elevated)
80
Drive Train Troubleshooting
80
Drive Motor/Circuit Check
81
Won't Drive with Platform Elevated
82
Won't Drive (Platform Elevated Only)
82
PHP Limit Switch Circuit
83
Won't Climb Grade
84
Drives in Opposite Direction
85
Only Drives a Short Distance
86
Will Only Drive a Short Distance
86
E-Stop and Key Switch Circuit Check
87
Won't Drive Straight
88
Noise from Drive Assembly
89
Platform will Not Lift up Using Platform Control
90
Mast Troubleshooting
90
Pump Circuit
91
Pump Valves Circuit
92
Platform will Not Lower Using Platform Control
93
Unit will Not Lift up from Ground Control Toggle Switch
94
Platform will Not Lift up from Ground Control Toggle Switch
94
Unit will Not Lower from Ground Control Toggle Switch
95
Platform will Not Lower from Ground Control Toggle Switch
95
Platform will Not Lower Manually
96
Platform Lift up and down Jerky
97
Mast Noisy When Lifting and Lowering
98
Platform (Mast) Won't Stay Elevated
99
Platform (Mast) Descends too Slowly
100
Hydraulic Leak Troubleshooting
101
Miscellaneous Hydraulic Leak Troubleshooting
101
Caster Wheels Not Operating Freely
102
Pot Hole Protection (PHP) Bars will Not Set
102
Base Frame Components Troubleshooting
102
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JLG 10VP Operators & Safety (52 pages)
Brand:
JLG
| Category:
Lifting Systems
| Size: 1 MB
Table of Contents
Hydraulic System Safety
6
Maintenance
6
Table of Contents
9
Section 1. Safety Precautions
11
General
11
Electrocution Hazard
11
Transporting Machine
11
Pre-Operational Safety
12
Operating Safety
13
Section 2. Preparation and Inspection
15
General
15
Preparation for Use
15
Delivery and Frequent Inspection
15
Daily Walk-Around Inspection
16
Daily Functional Check
17
Torque Requirements
18
Ground Controls
18
Battery Charging & Maintenance
19
Battery Fluid Level
19
Charger Assembly and Power Cord Storage
19
Battery Charger Front Panel
20
Lubrication Chart
21
Torque Chart
22
Section 3 - User Responsibilities & Machine Controls
23
General
23
Personnel Training
23
Operating Characteristics and Limitations
24
Controls and Indicators
24
Platform Controller. (OLD STYLE)
26
Platform Controller. (NEW STYLE)
26
Brake Release Handle
27
Jlg Pot-Hole Protection Device
28
Decal Locations (Front View)
29
Decal Locations (Rear View)
30
Decal Locations (Top View)
31
Decal Locations (Right/Left View)
32
Section 4 - Machine Operation
35
Machine Description
35
General
35
Machine Operation
37
Quick-Change Platform
38
Quick-Change Platform Mount
38
Transporting, Lifting and Tie down Procedures
39
Section 5 - Optional Equipment
41
Optional Equipment
41
Extendible Platform Operation
42
Section 6 - Emergency Procedures
45
General Information
45
Emergency Controls and Their Location
45
Emergency Operation
45
Incident Notification
46
Section 7 - Inspection and Repair Log
47
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