Danfoss VLT FC 101 Quick Manual
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Danfoss VLT FC 101 Quick Manual

Danfoss VLT FC 101 Quick Manual

Hvac basic drive
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MAKING MODERN LIVING POSSIBLE
Quick Guide
VLT® HVAC Basic Drive

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Summary of Contents for Danfoss VLT FC 101

  • Page 1 MAKING MODERN LIVING POSSIBLE Quick Guide VLT® HVAC Basic Drive...

  • Page 2: Table Of Contents

    1.7.5 EMC Test Results 1-41 1.8 Special Conditions 1-45 1.8.1 Derating for Ambient Temperature and Switching Frequency 1-45 1.8.2 Derating for Low Air Pressure 1-45 1.9 Options for VLT HVAC Basic Drive FC101 1-45 ® MG18A322 - VLT is a registered Danfoss trademark...
  • Page 3 Contents VLT HVAC Basic Drive Quick Guide ® MG18A322 - VLT is a registered Danfoss trademark...

  • Page 4: Quick Guide

    Consequently, it is essential to comply with the shall be used on the supply side of this product. See also instructions in this manual as well as local and national Danfoss Application Note on RCD, MN90GXYY. rules and safety regulations. Protective grounding of the Adjustable frequency drive...

  • Page 5: Introduction

    To avoid unintended start, always activate the [OFF] key before changing parameters. Figure 1.1 IP20 200–240 V 0.34–15 hp [0.25–11 kW], IP20 0.5–30 hp [0.37–22 kW] 380–480 V. 1: EMC screw ® MG18A322 - VLT is a registered Danfoss trademark...

  • Page 6: Disposal Instructions

    IP20 2.2–7.5 kW/3–10 HP 100/4 IP20 11–15 kW/15–20 HP 200/7.9 Table 1.5 NOTE! With IP21/Nema Type1 option kit mounted, a distance of 2 in [50 mm] between the units is required. ® MG18A322 - VLT is a registered Danfoss trademark...

  • Page 7: Dimensions

    [90 kW] 125 hp [660] [631] [375] [330] [335] [51] [75–90 IP20 3–10 10.59 14.72 [374] 10.19 5.19 4.33 8.07 0.43 0.22 14.6 [269] [257] [130] [110] [205] [11] [5.5] [6.6] [2.2–7.5 ® MG18A322 - VLT is a registered Danfoss trademark...
  • Page 8 7.87 [200] 7.87 [200] 2.13 [54] 7.87 [200] 7.87 [200] 2.13 [54] 7.87 [200] 7.87 [200] 2.13 [54] 8.82 [225] 8.82 [225] Table 1.8 Clearance needed for free air passage (in [mm]) ® MG18A322 - VLT is a registered Danfoss trademark...

  • Page 9: Electrical Installation In General

    15–20 [11–15] recommended IP20 30–40 [22–30] IP20 60–75 [45–55] IP20 100–125 [75–90] 14/24 14/24 Table 1.11 Details of Tightening Torques ≤ 0.147 Cable dimensions [95 mm Cable dimensions > 0.147 [95 mm ® MG18A322 - VLT is a registered Danfoss trademark...

  • Page 10: Connecting To Line Power And Motor

    Mount line power supply to terminals L1, L2 and L3 and tighten. H1-H5 Frame IP20 200–240 V 0.34–15 hp [0.25–11 kW] and IP20 380–480 Figure 1.3 V 0.5–30 hp [0.37–22 kW]. Line Ground Motor Relays Table 1.12 ® MG18A322 - VLT is a registered Danfoss trademark...
  • Page 11 IP20 200–240 V 30–40 hp [22–30 kW] IP20 525–600 V 30–40 hp [22–30 kW| IP20 525–600 V 60–75 hp [45–55 kW] Figure 1.4 Figure 1.5 Line Motor Line Ground Relays Relays Ground Motor Table 1.13 Table 1.14 ® MG18A322 - VLT is a registered Danfoss trademark...
  • Page 12 IP20 600 V 3–10 hp [2.2–7.5 kW] IP20 200–240 V 50–60 hp [37–45 kW] IP20 525–600 V 100–125 hp [75–90 kW] Figure 1.6 Line Relays Ground Motor Figure 1.7 Table 1.15 Figure 1.8 ® MG18A322 - VLT is a registered Danfoss trademark...
  • Page 13 Quick Guide VLT HVAC Basic Drive Quick Guide MOTOR Figure 1.11 Figure 1.9 H10 Frame IP20 600 V 15–20 hp [11–15 kW] Figure 1.10 Figure 1.12 ® 1-10 MG18A322 - VLT is a registered Danfoss trademark...
  • Page 14 IP54 380–480 V 75–100 hp [5.5–7.5 kW] Figure 1.13 Figure 1.14 RS 485 RS 485 Line in Line in Ground Ground Wire clamps Wire clamps Motor Motor Relays Relays Table 1.16 Table 1.17 ® MG18A322 - VLT is a registered Danfoss trademark 1-11...
  • Page 15 Figure 1.17 IP54 380-480 V 30–50 hp [22–37 kW] Figure 1.16 Figure 1.18 I7, I8 Frame IP54 380–480 V 60–75 hp [45–55 kW] IP54 380–480 V 100–125 hp [75–90 kW] ® 1-12 MG18A322 - VLT is a registered Danfoss trademark...

  • Page 16: Fuses

    (symmetrical), 480 V maximum. Non UL compliance If UL/cUL is not to be complied with, Danfoss recommends using the fuses mentioned in Table 1.18, which will ensure compliance with IEC 61800-5-1: In case of malfunction, not following the fuse recommen- dation may result in damage to the Adjustable frequency drive.
  • Page 17 JKS-R125 JJS-R125 75 [55] Cutler-Hammer FRS-R-150 KTS-R150 JKS-R150 JJS-R150 Moeller NZMB1-A200 100 [75] JGE3200FFG FRS-R-200 KTS-R200 JKS-R200 JJS-R200 Cutler-Hammer 125 [90] Moeller NZMB2-A250 FRS-R-250 KTS-R250 JKS-R250 JJS-R250 JGE3250FFG Table 1.18 ® 1-14 MG18A322 - VLT is a registered Danfoss trademark...

  • Page 18: Emc-Compliant Electrical Installation

    Connect the shield to ground at both ends. plates. • • Avoid installation with twisted shield ends Do not use shielded/armored motor cables in the (pigtails), since this ruins the shielding effect at installation cabinets. ® MG18A322 - VLT is a registered Danfoss trademark 1-15...
  • Page 19 Motor, 3 phases and Reinforced protective ground Protective ground Figure 1.20 EMC-compliant Electrical Installation For North America, use metal conduits instead of shielded cables. ® 1-16 MG18A322 - VLT is a registered Danfoss trademark...

  • Page 20: Control Terminals

    Digital input 18, 19 and 27 mode is set in 5-00 Digital Input Mode (PNP is default value) and digital input 29 mode is set in 5-03 Digital Input 29 Mode (PNP is default value). ® MG18A322 - VLT is a registered Danfoss trademark 1-17...

  • Page 21: Electrical Overview

    Please note there is no access to UDC- and UDC+ on the following units: IP20 380–480 V 40–125 hp [30–90 kW] IP20 200–240 V 20–60 hp [15–45 kW] IP20 525–600 V 3–125 hp [2.2–90 kW] IP54 380–480 V 30–125 hp [22–90 kW] ® 1-18 MG18A322 - VLT is a registered Danfoss trademark...

  • Page 22: Programming

    (Set-up 12). The flashing number Set-up Software. This software can either be ordered using indicates the edit set-up. code number 130B1000 or downloaded from the Danfoss Motor direction is shown to the bottom left of the display website: www.danfoss.com/BusinessAreas/DrivesSolutions/ –...

  • Page 23: The Start-Up Wizard For Open-Loop Applications

    Quick Menu. Press [OK] to start the wizard. If [BACK] is pressed, the FC101 will return to the status screen. Press OK to start Wizard Push Back to skip it Set-up 1 Figure 1.29 ® 1-20 MG18A322 - VLT is a registered Danfoss trademark...
  • Page 24 AMA running AMA Failed Wizard completed Press OK ----- Press OK to accept Setup 1 Setup 1 Setup 1 0.0 Hz 0.0 kW Setup 1 AMA OK AMA failed Figure 1.30 ® MG18A322 - VLT is a registered Danfoss trademark 1-21...
  • Page 25 10 V Enter the voltage that corresponds to the high Voltage reference value. 6-12 Terminal 53 Low 0-20 mA Enter the current that corresponds to the low Current reference value. ® 1-22 MG18A322 - VLT is a registered Danfoss trademark...
  • Page 26 Drive running Select the function to control output relay 2. Function relay 1-29 Automatic Motor See 1-29 Automatic Motor Adaption Performing an AMA optimizes motor performance Adaption (AMA) (AMA) Table 1.23 ® MG18A322 - VLT is a registered Danfoss trademark 1-23...
  • Page 27 This means that AMA can not be performed if there is no 24V to terminal 1-29 Automatic Motor Adaption 27 so please connect terminal 12 to terminal 27. Enable Figure 1.31 ® 1-24 MG18A322 - VLT is a registered Danfoss trademark...
  • Page 28 An excessively long integral time disables the integral action. 1-29 Automatic Motor Performing an AMA optimizes motor performance Adaption (AMA) Table 1.24 ® MG18A322 - VLT is a registered Danfoss trademark 1-25...
  • Page 29 Ramp-down time Press [OK] to select the parameter. Ramp Down from rated motor Time frequency ▲ ▼ Use [ ] to set/change the parameter value. 1-23 Motor Frequency to 0 ® 1-26 MG18A322 - VLT is a registered Danfoss trademark...
  • Page 30 [4] 0.25 kW–0.33 HP 1-5* Load Indep. Setting [2] Set-up 2 [180] HP [5] 0.37 kW–0.50 HP [9] Multi Set-up 0-31 Custom Readout Min Value [6] 0.55 kW–0.75 HP Table 1.26 ® MG18A322 - VLT is a registered Danfoss trademark 1-27...
  • Page 31 3-81 Quick Stop Ramp Time *[0] PNP [3] Drive ready/remote control Current 0.05–3,600.00 s, *Size related [1] NPN [4] Enable / no warning 0–160%, * 50 2-01 DC Brake Current Table 1.27 ® 1-28 MG18A322 - VLT is a registered Danfoss trademark...
  • Page 32 [62] Comparator 2 [3] Drive ready/remote control [198] Drive Bypass Value [63] Comparator 3 [4] Enable / no warning 5-41 On Delay, Relay -4,999.000–4,999.000, * 0.000 [64] Comparator 4 Table 1.28 ® MG18A322 - VLT is a registered Danfoss trademark 1-29...
  • Page 33 *[39] Start command 0.00–100.00%, * 0.00 8-5* Digital/Bus [40] Drive stopped 8-** Comm. and Options 8-50 Coasting Select [41] Reset trip 8-0* Comm. General Settings [42] Auto reset trip Table 1.29 ® 1-30 MG18A322 - VLT is a registered Danfoss trademark...
  • Page 34 14-28 Production Settings [1] Reset counter [8] NOT OR NOT [100] Reset Alarm *[0] No action 14-** Special Functions [1] Service reset 14-0* Inverter Switching [3] Software Reset Table 1.30 ® MG18A322 - VLT is a registered Danfoss trademark 1-31...
  • Page 35 [2] Enabled (Fire Mode only) -32768–32767, * 0 Factor 24-11 Bypass Delay Timer 16-9* Diagnosis Readouts 0–400%, * 0 0–600 s, * 0 16-90 Alarm Word 0–0xFFFFFFFFUL, * 0 Table 1.31 ® 1-32 MG18A322 - VLT is a registered Danfoss trademark...

  • Page 36: Warnings And Alarms

    Discharge from output phases to ground. Control Voltage Fault 24 V DC may be overloaded. VDD1 Supply Control voltage low. Please contact your local Danfoss supplier. Calibration failed Contact your local Danfoss supplier. The setting of motor voltage, motor current and motor power is Unom,Inom presumably wrong.
  • Page 37 (Only on 400 V 40–125 hp [30–90 kW] units). Contact your local part Danfoss supplier. The Adjustable frequency drive has a new type code (Only on 400 New Typecode V 40–125 hp [30–90 kW] units). Contact your local Danfoss supplier. Table 1.32 ® 1-34 MG18A322 - VLT...

  • Page 38: General Specifications

    79.2 103.5 128.7 153.0 200–240 V) [A] Intermittent (3 x 10.6 14.3 21.8 25.3 36.3 58.9 73.3 87.1 113.9 141.6 168.3 200–240 V) [A] Table 1.33 1) At rated load conditions ® MG18A322 - VLT is a registered Danfoss trademark 1-35...

  • Page 39: Line Power Supply 3 X 380-480 V Ac

    Quick Guide VLT HVAC Basic Drive Quick Guide 1.7.2 Line Power Supply 3 x 380–480 V AC ® 1-36 MG18A322 - VLT is a registered Danfoss trademark...
  • Page 40 Quick Guide VLT HVAC Basic Drive Quick Guide ® MG18A322 - VLT is a registered Danfoss trademark 1-37...

  • Page 41: Line Power Supply 3 X 380-480 V Ac

    Quick Guide VLT HVAC Basic Drive Quick Guide 1.7.3 Line Power Supply 3 x 380–480 V AC ® 1-38 MG18A322 - VLT is a registered Danfoss trademark...
  • Page 42 Quick Guide VLT HVAC Basic Drive Quick Guide ® MG18A322 - VLT is a registered Danfoss trademark 1-39...

  • Page 43: Line Power Supply 3 X 525-600 V Ac

    Continuous (3 x 551– 12.6 15.4 23.8 28.7 43.3 58.1 70.0 91.7 600 V) [A] Intermittent (3 x 13.9 16.9 26.2 31.6 47.7 63.9 77.0 100.9 551–600 V) [A] Table 1.38 ® 1-40 MG18A322 - VLT is a registered Danfoss trademark...

  • Page 44: Emc Test Results

    [22–90 kW] 3 x 380–480 V IP54 H3 RFI filter (Class A1/B) 20–60 hp [15–45 kW] 3 x 200–240 V IP20 40–125 hp [30–90 kW] 3 x 380–480 V IP20 ® MG18A322 - VLT is a registered Danfoss trademark 1-41...
  • Page 45 Cross-section DC terminals for filter feedback on enclosure frame H4-H5 16 mm /6 AWG Maximum cross-section to control terminals, rigid wire 2.5 mm /14 AWG) Maximum cross-section to control terminals, flexible cable 2.5 mm /14 AWG) ® 1-42 MG18A322 - VLT is a registered Danfoss trademark...
  • Page 46 68 (P, TX+, RX+), 69 (N, TX-, RX-) Terminal number 61 Common for terminals 68 and 69 Control card, 24 V DC output: Terminal number Max. load enclosure frame H1-H8, I2-I8 80 mA ® MG18A322 - VLT is a registered Danfoss trademark 1-43...
  • Page 47 EMC standards, Emission EN 61800-3, EN 61000-6-3/4, EN 55011, IEC 61800-3 EN 61800-3, EN 61000-3-12, EN 61000-6-1/2, EN 61000-4-2, EN 61000-4-3, EN 61000-4-4, EN EMC standards, Immunity 61000-4-5, EN 61000-4-6 ® 1-44 MG18A322 - VLT is a registered Danfoss trademark...

  • Page 48: Special Conditions

    The cooling capability of air is decreased at low air pressure. For altitudes above 6,600 feet [2,000 m], please contact Danfoss regarding PELV. Below 3,281 ft [1,000 m] altitude no de-rating is necessary, but above 3,281 ft [1,000 m] the ambient temperature or the maximum output current should be decreased.
  • Page 49 132R0078 MG18A322 Rev. 2012-03-13 *MG18A322*...

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