Danfoss VLT HVAC Basic Drive FC 101 Quick Manual

Danfoss VLT HVAC Basic Drive FC 101 Quick Manual

Vlt hvac basic drive fc 101
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MAKING MODERN LIVING POSSIBLE
Q Q uick Guide
VLT® HVAC Basic Drive FC 101

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Summary of Contents for Danfoss VLT HVAC Basic Drive FC 101

  • Page 1 MAKING MODERN LIVING POSSIBLE Q Q uick Guide VLT® HVAC Basic Drive FC 101...
  • Page 2: Table Of Contents

    1.8 Special Conditions 1.8.1 Derating for Ambient Temperature and Switching Frequency 1.8.2 Derating for Low Air Pressure ® 1.9 Options for VLT HVAC Basic Drive FC 101 1.10 MCT 10 Support ® MG18A402 - VLT is a registered Danfoss trademark...
  • Page 3: Quick Guide

    Installation at high altitudes service or repair work. The amount of wait time is listed in For altitudes above 2 km, contact Danfoss regarding PELV. the Discharge Time table. Failure to wait the specified time after power has been removed before doing service or 1.1.2 Safety Instructions...
  • Page 4: Introduction

    IT grid. Illustration 1.2 IP54 400 V 0.75-18.5 kW EMC screw Table 1.5 On all units, set to [Off] when operating in IT mains. CAUTION If reinserted, only use M3x12 screw. ® MG18A402 - VLT is a registered Danfoss trademark...
  • Page 5: Avoid Unintended Start

    37-55 200/7.9 IP20 37-45 75-90 225/8.9 IP20 2.2-7.5 100/4 IP20 11-15 200/7.9 Table 1.7 NOTE With IP21/Nema Type1 option kit mounted, a distance of 50 mm between the units is required. ® MG18A402 - VLT is a registered Danfoss trademark...
  • Page 6: Dimensions

    22-30 55-75 37-55 630/690 (75 kW) IP20 37-45 75-90 IP20 2.2-7.5 IP20 11-15 IP54 0.75-4.0 318.5 IP54 5.5-7.5 IP54 11-18.5 13.8 IP54 11-18.5 IP54 22-37 IP54 45-55 IP54 75-90 Table 1.9 ® MG18A402 - VLT is a registered Danfoss trademark...
  • Page 7: Electrical Installation In General

    Frame IP class 3x380-480 V Line Motor DC connection Control Earth Relay terminals IP54 0.75-4.0 IP54 5.5-7.5 IP54 11-18.5 IP54 11-18.5 IP54 22-37 IP54 45-55 IP54 75-90 14/24 14/24 Table 1.12 ® MG18A402 - VLT is a registered Danfoss trademark...
  • Page 8: Connecting To Mains And Motor

    Mount mains supply to terminals L1, L2 and L3 Illustration 1.3 H1-H5 Frame and tighten. IP20 200-240 V 0.25-11 kW and IP20 380-480 V 0.37-22 kW. Line Earth Motor Relays Table 1.14 ® MG18A402 - VLT is a registered Danfoss trademark...
  • Page 9 IP20 380-480 V 55-75 kW IP20 525-600 V 22-30 kW IP20 200-240 V 22- 30 kW IP20 525-600 V 45-55 kW Line Motor Line Earth Relays Relays Earth Motor Table 1.15 Table 1.16 ® MG18A402 - VLT is a registered Danfoss trademark...
  • Page 10 IP20 380-480 V 90 kW IP20 200-240 V 37-45 kW IP20 525-600 V 75-90 kW Line Relays Earth Motor Illustration 1.8 Table 1.17 MOTOR Illustration 1.7 H9 Frame IP20 600 V 2.2-7.5 kW Illustration 1.9 ® MG18A402 - VLT is a registered Danfoss trademark...
  • Page 11 ® Quick Guide HVAC Basic Drive Quick Guide Illustration 1.10 Illustration 1.12 H10 Frame IP20 600 V 11-15 kW Illustration 1.11 ® MG18A402 - VLT is a registered Danfoss trademark...
  • Page 12 Illustration 1.14 I3 Frame IP54 380-480 V 0.75-4.0 kW IP54 380-480 V 5.5-7.5 kW RS-485 RS-485 Line in Line in Earth Earth Wire clamps Wire clamps Motor Motor Relays Relays Table 1.18 Table 1.19 ® MG18A402 - VLT is a registered Danfoss trademark...
  • Page 13 IP54 380-480 V 22-37 kW IP54 380-480 V 0.75-4.0 kW RS-485 Line in Earth Wire clamps Motor Relays Table 1.20 Illustration 1.18 I6 Frame IP54 380-480 V 22-37 kW Illustration 1.16 IP54 I2-I3-I4 frame ® MG18A402 - VLT is a registered Danfoss trademark...
  • Page 14: Fuses

    Illustration 1.19 I6 Frame IP54 380-480 V 22-37 kW Non UL compliance If UL/cUL is not to be complied with, Danfoss recommends using the fuses mentioned in Table 1.21, which ensures compliance with IEC 61800-5-1. In case of malfunction, not following the fuse recommen- dation may result in damage to the frequency converter.
  • Page 15 JJS-R100 EGE3125FFG A125 FRS-R-125 KTS-R125 JKS-R125 JJS-R125 Cutler-Hammer Moeller NZMB1- FRS-R-150 KTS-R150 JKS-R150 JJS-R150 JGE3200FFG A200 FRS-R-200 KTS-R200 JKS-R200 JJS-R200 Cutler-Hammer Moeller NZMB2- FRS-R-250 KTS-R250 JKS-R250 JJS-R250 JGE3250FFG A250 Table 1.21 ® MG18A402 - VLT is a registered Danfoss trademark...
  • Page 16: Emc-Correct Electrical Installation

    Connect the screen to earth at both ends. installation plates. • • Avoid installation with twisted screen ends Do not use unscreened/unarmoured motor cables (pigtails), since this ruins the screening effect at in the installation cabinets. ® MG18A402 - VLT is a registered Danfoss trademark...
  • Page 17 Motor, 3 phases and Reinforced protective earth Protective earth Illustration 1.21 EMC-correct Electrical Installation NOTE For North America use metal conduits instead of shielded cables. ® MG18A402 - VLT is a registered Danfoss trademark...
  • Page 18: Control Terminals

    Digital input 18, 19 and 27 mode is set in 5-00 Digital Input Mode (PNP is default value) and digital input 29 mode is set in 5-03 Digital Input 29 Mode (PNP is default value). ® MG18A402 - VLT is a registered Danfoss trademark...
  • Page 19: Electrical Overview

    There is no access to UDC- and UDC+ on the following units: IP20 380-480 V 30-90 kW IP20 200-240 V 15-45 kW IP20 525-600 V 2.2-90 kW IP54 380-480 V 22-90 kW ® MG18A402 - VLT is a registered Danfoss trademark...
  • Page 20: Programming

    (Setup 12). The number flashing, indicates the Software. This software can either be ordered using code edit set-up. number 130B1000 or downloaded from the Danfoss Web Motor direction is shown to the bottom left of the display site: www.danfoss.com/BusinessAreas/DrivesSolutions/softwar- –...
  • Page 21: The Start-Up Wizard For Open Loop Applications

    Press [OK] to start the wizard. If [Back] is pressed, the FC 101 returns to the status screen. Press OK to start Wizard Push Back to skip it Setup 1 Illustration 1.30 ® MG18A402 - VLT is a registered Danfoss trademark...
  • Page 22 AMA running AMA Failed Wizard completed Press OK ----- Press OK to accept Setup 1 Setup 1 Setup 1 0.0 Hz 0.0 kW Setup 1 AMA failed AMA OK Illustration 1.31 ® MG18A402 - VLT is a registered Danfoss trademark...
  • Page 23 Enter motor power from nameplate data 1-22 Motor Voltage 50.0-1000.0 V Size related Enter motor voltage from nameplate data 1-23 Motor Frequency 20.0-400.0 Hz Size related Enter motor frequency from nameplate data ® MG18A402 - VLT is a registered Danfoss trademark...
  • Page 24 0.07 V Enter the voltage that corresponds to the low Voltage reference value 6-11 Terminal 53 High 0-10 V 10 V Enter the voltage that corresponds to the high Voltage reference value ® MG18A402 - VLT is a registered Danfoss trademark...
  • Page 25 Enter the current that corresponds to the high Current reference value 6-19 Terminal 53 mode [0] Current Select if terminal 53 is used for current- or voltage [1] Voltage input Table 1.26 ® MG18A402 - VLT is a registered Danfoss trademark...
  • Page 26 6-21 T54 high Voltage 0220 13.30 20-93 PI Proportional Gain 00.50 6-25 T54 high Feedback 6-25 T54 high Feedback 0050 0050 20-94 PI integral time 0020.00 1-29 Automatic Motor Adaption Illustration 1.32 ® MG18A402 - VLT is a registered Danfoss trademark...
  • Page 27 AMA. 1-39 Motor Poles 2-100 Enter the number of motor poles 1-40 Back EMF at 1000 RPM 10-9000 Size related Line-Line RMS back EMF voltage at 1000 RPM ® MG18A402 - VLT is a registered Danfoss trademark...
  • Page 28 Obtain quick control through a short integral time, though if the integral time is too short, the process becomes unstable. An excessively long integral time disables the integral action. Table 1.27 ® MG18A402 - VLT is a registered Danfoss trademark...
  • Page 29 Output maximum output salient SPM. Frequency frequency value NOTE Table 1.28 Changing this parameter affects settings of other parameters 1-30 Stator 0.000-99.990 Size related Set the stator Resistance (Rs) resistance value ® MG18A402 - VLT is a registered Danfoss trademark...
  • Page 30 Press [Ok] to select a parameter group. ▲ ▼ Press [ ] to browse through the parameters in the specific group. Press [Ok] to select the parameter. ▲ ▼ Press [ ] to set/change the parameter value. ® MG18A402 - VLT is a registered Danfoss trademark...
  • Page 31: Main Menu Structure

    ® Quick Guide HVAC Basic Drive Quick Guide ® MG18A402 - VLT is a registered Danfoss trademark...
  • Page 32 ® Quick Guide HVAC Basic Drive Quick Guide ® MG18A402 - VLT is a registered Danfoss trademark...
  • Page 33: Warnings And Alarms

    Discharge from output phases to ground. Control Voltage Fault 24 V DC may be overloaded. VDD1 Supply Control voltage low. Contact the local Danfoss supplier Calibration failed Contact the local Danfoss supplier. The setting of motor voltage, motor current and motor power is Unom,Inom presumably wrong.
  • Page 34 Fire Mode has suppressed one or more warranty voiding alarms The power or switch mode power supply has been exchanged. New sparepart (Only on 400 V 30-90 kW units). Contact the local Danfoss supplier The frequency converter has a new type code (Only on 400 V 30-90 New Typecode kW units).
  • Page 35: General Specifications

    53.5 66.6 79.2 103.5 128.7 153.0 (3x200-240 V) [A] Intermittent 10.6 14.3 21.8 25.3 36.3 58.9 73.3 87.1 113.9 141.6 168.3 (3x200-240 V) [A] Table 1.30 1) At rated load conditions ® MG18A402 - VLT is a registered Danfoss trademark...
  • Page 36: Mains Supply 3X380-480 V Ac

    ® Quick Guide HVAC Basic Drive Quick Guide 1.7.2 Mains Supply 3x380-480 V AC ® MG18A402 - VLT is a registered Danfoss trademark...
  • Page 37 ® Quick Guide HVAC Basic Drive Quick Guide ® MG18A402 - VLT is a registered Danfoss trademark...
  • Page 38: Mains Supply 3X380-480 V Ac

    ® Quick Guide HVAC Basic Drive Quick Guide 1.7.3 Mains Supply 3x380-480 V AC ® MG18A402 - VLT is a registered Danfoss trademark...
  • Page 39 ® Quick Guide HVAC Basic Drive Quick Guide ® MG18A402 - VLT is a registered Danfoss trademark...
  • Page 40: Mains Supply 3X525-600 V Ac

    50.0 67.0 80.9 105.5 (3x525-550 V) Continuous 12.6 15.4 18.9 23.8 28.7 36.4 43.3 58.1 70.0 91.7 (3x551-600 V) Intermittent 13.9 16.9 20.8 26.2 31.6 40.0 47.7 63.9 77.0 100.9 (3x551-600 V) Table 1.35 ® MG18A402 - VLT is a registered Danfoss trademark...
  • Page 41 22-90 kW 3x380-480 V IP54 H3 RFI filter (Class A1/B) 1.5-45 kW 3x200-240 V IP20 30-90 kW 3x380-480 V IP20 0.75-18.5 kW 3x380-480 V IP54 22-90 kW 3x380-480 V IP54 Table 1.36 ® MG18A402 - VLT is a registered Danfoss trademark...
  • Page 42 Voltage level, logic '1' NPN <14 V DC Maximum voltage on input 28 V DC Input resistance, R Approx. 4 k Fault: >2.9 kΩ and no fault: <800 Ω Digital input 29 as thermistor input ® MG18A402 - VLT is a registered Danfoss trademark...
  • Page 43 Environment according to EN 60664-1 Overvoltage category III/pollution degree 2 1) IEC 60947 parts 4 and 5. Control card, 10 V DC output Terminal number 10.5 V ±0.5 V Output voltage Max. load 25 mA ® MG18A402 - VLT is a registered Danfoss trademark...
  • Page 44: Special Conditions

    1.8.2 Derating for Low Air Pressure The cooling capability of air is decreased at low air pressure. For altitudes above 2000 m, contact Danfoss regarding PELV. Below 1000 m altitude no de-rating is necessary, but above 1000 m the ambient temperature or the maximum output current should be decreased.
  • Page 45 132R0078 MG18A402 Rev. 2012-03-23 *MG18A402*...

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