Danfoss VLT HVAC Basic Drive FC 101 Quick Manual
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Danfoss VLT HVAC Basic Drive FC 101 Quick Manual

Danfoss VLT HVAC Basic Drive FC 101 Quick Manual

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MAKING MODERN LIVING POSSIBLE
Quick Guide
VLT®HVAC Basic Drive FC 101
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Summary of Contents for Danfoss VLT HVAC Basic Drive FC 101

  • Page 1 MAKING MODERN LIVING POSSIBLE Quick Guide VLT®HVAC Basic Drive FC 101 www.DanfossDrives.com...

  • Page 3: Table Of Contents

    4.1 Local Control Panel (LCP) 4.2 Set-up Wizard 4.3 Parameter List 5 Warnings and Alarms 6 Specifications 6.1 Line Power Supply 6.1.1 3x200–240 V AC 6.1.2 3x380–480 V AC 6.1.3 3x525–600 V AC MG18A622 Danfoss A/S © 08/2014 All rights reserved.
  • Page 4 6.4.7 Analog Output 6.4.8 Digital Output 6.4.9 Control Card, RS-485 Serial Communication 6.4.10 Control Card, 24 V DC Output 6.4.11 Relay Output 6.4.12 Control Card, 10 V DC Output 6.4.13 Ambient Conditions Index Danfoss A/S © 08/2014 All rights reserved. MG18A622...

  • Page 5: Introduction

    CD that is shipped with the It must be separately collected with electrical product, or in print at the local Danfoss sales office. and electronic waste according to local and currently valid legislation. MCT 10 Set-up Software Support Download the software from http://www.danfoss.com/...

  • Page 6: Safety

    3x200 5.5–11 (7-15) • 3x400 0.37–7.5 (0.5–10) Installation, start-up, and maintenance must be 3x400 11–90 (15–125) performed by qualified personnel only. 3x600 2.2–7.5 (3–10) 3x600 11–90 (15–125) Table 2.1 Discharge Time Danfoss A/S © 08/2014 All rights reserved. MG18A622...

  • Page 7: Motor Thermal Protection

    Ensure that all safety covers are in place and securely fastened before applying power. 2.4 Motor Thermal Protection Set 1-90 Motor Thermal Protection to [4] ETR trip 1 to enable the motor thermal protection function. MG18A622 Danfoss A/S © 08/2014 All rights reserved.

  • Page 8: Installation

    IP54 – 75-90 (100-125) – 225 (8.9) Table 3.1 Clearance Required for Cooling NOTICE! With IP21/NEMA Type1 option kit mounted, a distance of 50 mm (2 in) between the units is required. Danfoss A/S © 08/2014 All rights reserved. MG18A622...

  • Page 9: Adjustable Frequency Drive Dimensions

    Installation Quick Guide 3.1.2 Adjustable Frequency Drive Dimensions MG18A622 Danfoss A/S © 08/2014 All rights reserved.
  • Page 10 Installation VLT®HVAC Basic Drive FC 101 Danfoss A/S © 08/2014 All rights reserved. MG18A622...

  • Page 11: Electrical Installation

    14 (124)/24 14 (124)/24 – 0.5 (4) 3 (27) 0.5 (4) (212) (212) Table 3.7 Tightening Torques for Enclosure H6-H10, 3x525-600 V ≤ 95 mm 1) Cable dimensions 2) Cable dimensions >95 mm MG18A622 Danfoss A/S © 08/2014 All rights reserved.

  • Page 12: It Line Power

    The adjustable frequency drive is designed to operate all standard 3-phase asynchronous motors. For maximum cross-section on cables, see chapter 6.4 General Technical Data. • Use a shielded/armored motor cable to comply with EMC emission specifications, and connect Danfoss A/S © 08/2014 All rights reserved. MG18A622...
  • Page 13 2 Motor 3 Ground 4 Relays Figure 3.4 H6 Enclosure IP20, 380-480 V, 30-45 kW (40-60 HP) IP20, 200-240 V, 15-18.5 kW (20-25 HP) -DC +DC IP20, 525-600 V, 22-30 kW (30-40 HP) MG18A622 Danfoss A/S © 08/2014 All rights reserved.
  • Page 14 Figure 3.5 H7 Enclosure IP20, 525-600 V, 75-90 kW (100-125 HP) IP20, 380-480 V, 55-75 kW (70-100 HP) IP20, 200-240 V, 22-30 kW (30-40 HP) IP20, 525-600 V, 45-55 kW (60-70 HP) Danfoss A/S © 08/2014 All rights reserved. MG18A622...
  • Page 15 Complete the following steps to connect the line cables for H9 enclosure. Use the tightening torques described in Figure 3.8 Mounting the Mounting Plate chapter 3.2.1 Electrical Installation in General. Mount the ground cable, as shown in Figure 3.9. MG18A622 Danfoss A/S © 08/2014 All rights reserved.
  • Page 16 Insert the line cables to the line power plug and tighten the screws, as shown in Figure 3.10. Figure 3.12 H10 Enclosure IP20, 600 V, 11-15 kW (15-20 HP) Figure 3.10 Mounting the Line Power Plug Danfoss A/S © 08/2014 All rights reserved. MG18A622...
  • Page 17 4 Cable clamps 5 Motor Figure 3.14 I3 Enclosure 6 UDC IP54, 380-480 V, 5.5-7.5 kW (7.5-10 HP) 7 Relays 8 I/O Figure 3.13 I2 Enclosure IP54, 380-480 V, 0.75-4.0 kW (1-5 HP) MG18A622 Danfoss A/S © 08/2014 All rights reserved.
  • Page 18 6 UDC 7 Relays 8 I/O Figure 3.15 I4 Enclosure IP54, 380-480 V, 0.75-4.0 kW (1-5 HP) Figure 3.17 Connecting to Line Power for I6 Enclosure IP54, 380-480 V, 22-37 kW (30-50 HP) Danfoss A/S © 08/2014 All rights reserved. MG18A622...
  • Page 19 IP54, 380-480 V, 75-90 kW (100-125 HP) Figure 3.18 Connecting to Motor for I6 Enclosure IP54, 380-480 V, 22-37 kW (30-50 HP) Figure 3.19 Relays on I6 Enclosure IP54, 380-480 V, 22-37 kW (30-50 HP) MG18A622 Danfoss A/S © 08/2014 All rights reserved.

  • Page 20: Fuses And Circuit Breakers

    Short circuit protection Danfoss recommends using the fuses and circuit breakers listed in Table 3.8 to protect service personnel or other equipment in case of an internal failure in the unit or short circuit on DC link.
  • Page 21 JKS-20 JJS-20 3.7 (5) FRS-R-20 KTS-R20 JKS-20 JJS-20 5.5 (7.5) FRS-R-20 KTS-R20 JKS-20 JJS-20 7.5 (10) FRS-R-20 KTS-R20 JKS-20 JJS-20 11 (15) FRS-R-30 KTS-R30 JKS-30 JJS-30 15 (20) FRS-R-30 KTS-R30 JKS-30 JJS-30 MG18A622 Danfoss A/S © 08/2014 All rights reserved.
  • Page 22 FRS-R-125 KTS-R-125 JKS-125 JJS-125 Moeller NZMB2-A160 55 (70) FRS-R-200 KTS-R-200 JKS-200 JJS-200 75 (100) FRS-R-200 KTS-R-200 JKS-200 JJS-200 Moeller NZMB2-A250 90 (125) FRS-R-250 KTS-R-250 JKS-200 JJS-200 Table 3.8 Circuit Breakers and Fuses Danfoss A/S © 08/2014 All rights reserved. MG18A622...

  • Page 23: Emc-Compatible Electrical Installation

    Avoid installation with twisted shield ends (pigtails) because this reduces the shielding effect at high frequencies. Use the cable clamps provided. • Ensure the same potential between drive and ground potential of PLC. • Use starwashers and galvanically grounding plates. MG18A622 Danfoss A/S © 08/2014 All rights reserved.
  • Page 24 Motor, 3 phases and Reinforced protective ground Protective ground Figure 3.21 EMC-compatible Electrical Installation For North America, use metal conduits instead of shielded cables. Danfoss A/S © 08/2014 All rights reserved. MG18A622...

  • Page 25: Control Terminals

    27 29 42 45 50 53 54 0/4-20mA A OUT / DIG OUT 0/4-20mA A OUT / DIG OUT 12 20 55 Figure 3.23 Control Terminals Figure 3.22 Removing the Terminal Cover MG18A622 Danfoss A/S © 08/2014 All rights reserved.

  • Page 26: Electrical Wiring

    There is no access to UDC- and UDC+ on the following units: IP20, 380–480 V, 30–90 kW (40–125 HP) IP20, 200–240 V, 15–45 kW (20–60 HP) IP20, 525–600 V, 2.2–90 kW (3–125 HP) IP54, 380–480 V, 22–90 kW (30–125 HP) Danfoss A/S © 08/2014 All rights reserved. MG18A622...

  • Page 27: Acoustic Noise Or Vibration

    • Parameter group 4-6* Speed Bypass • Set 14-03 Overmodulation to [0] Off • Switching pattern and switching frequency parameter group 14-0* Inverter Switching • 1-64 Resonance Dampening MG18A622 Danfoss A/S © 08/2014 All rights reserved.

  • Page 28: Programming

    Figure 4.1 Local Control Panel (LCP) A. Display The LCD display is backlit with two alphanumeric lines. All data is displayed on the LCP. Figure 4.1 describes the information that can be read from the display. Danfoss A/S © 08/2014 All rights reserved. MG18A622...

  • Page 29: Set-Up Wizard

    Quick Menu. Press [OK] to start the wizard. Press [Back] to return to the status screen. Press OK to start Wizard Push Back to skip it Set-up 1 Figure 4.3 Start-up/Quit Wizard MG18A622 Danfoss A/S © 08/2014 All rights reserved.
  • Page 30 Wizard completed AMA Failed Auto Motor Adapt OK AMA running Press OK to accept Press OK ----- 0.0 Hz 0.0 kW AMA OK AMA Failed Figure 4.4 Set-up Wizard for Open-Loop Applications Danfoss A/S © 08/2014 All rights reserved. MG18A622...
  • Page 31 [112] 380–440 V/60 Hz [120] 440–480 V/60 Hz/IT grid [121] 440–480 V/60 Hz/ Delta [122] 440–480 V/60 Hz [130] 525–600 V/60 Hz/IT grid [131] 525–600 V/60 Hz/ Delta [132] 525–600 V/60 Hz MG18A622 Danfoss A/S © 08/2014 All rights reserved.
  • Page 32 1-24 Motor Current 0.01–10000.00 A Size related Enter the motor current from the nameplate data. 1-25 Motor Nominal Speed 50.0–9999.0 RPM Size related Enter the motor nominal speed from the nameplate data. Danfoss A/S © 08/2014 All rights reserved. MG18A622...
  • Page 33 1-46 Position Detection Gain 20–200% 100% Adjusts the height of the test pulse during position detection at Start. 1-48 Current at Min Inductance for d-axis 20–200% 100% Enter the inductance saturation point. MG18A622 Danfoss A/S © 08/2014 All rights reserved.
  • Page 34 0–10 V 10 V Enter the voltage that corresponds to the high reference value. 6-12 Terminal 53 Low Current 0–20 mA 4 mA Enter the current that corresponds to the low reference value. Danfoss A/S © 08/2014 All rights reserved. MG18A622...
  • Page 35 30-22 Locked Rotor Detection [0] Off [0] Off – [1] On 30-23 Locked Rotor Detection Time [s] 0.05–1 s 0.10 s – Table 4.4 Set-up Wizard for Open-loop Applications MG18A622 Danfoss A/S © 08/2014 All rights reserved.
  • Page 36 0220 20-93 PI Proportional Gain 00.50 6-25 T54 high Feedback 6-25 T54 high Feedback 0050 0050 20-94 PI integral time 0020.00 1-29 Automatic Motor Adaption Figure 4.5 Set-up Wizard for Closed-loop Applications Danfoss A/S © 08/2014 All rights reserved. MG18A622...
  • Page 37 1-24 Motor Current 0–10000 A Size related Enter the motor current from the nameplate data. 1-25 Motor Nominal Speed 50–9999 RPM Size related Enter the motor nominal speed from the nameplate data. MG18A622 Danfoss A/S © 08/2014 All rights reserved.
  • Page 38 3-02 Minimum Reference -4999–4999 The minimum reference is the lowest value obtainable by summing all references. 3-03 Maximum Reference -4999–4999 The maximum reference is the highest value obtainable by summing all references. Danfoss A/S © 08/2014 All rights reserved. MG18A622...
  • Page 39 30-22 Locked Rotor Detection [0] Off [0] Off – [1] On 30-23 Locked Rotor Detection Time [s] 0.05–1 s 0.10 s – Table 4.5 Set-up Wizard for Closed-loop Applications MG18A622 Danfoss A/S © 08/2014 All rights reserved.
  • Page 40 Ld. Ideally, this parameter has the same value as 1-37 d-axis Inductance (Ld). However, if the motor supplier provides an induction curve, the induction value @ 200% of isNom should be entered here. Danfoss A/S © 08/2014 All rights reserved. MG18A622...
  • Page 41 [OK]. • The message Empty indicates that no parameters ▲ ▼ Press [ ] to browse through the parameters have been changed. in the Quick Menu. Press [OK] to select a parameter. MG18A622 Danfoss A/S © 08/2014 All rights reserved.
  • Page 42 Press [OK] to select a parameter group. ▲ ▼ Press [ ] to browse through the parameters in the specific group. Press [OK] to select the parameter. ▲ ▼ Press [ ] to set/change the parameter value. Danfoss A/S © 08/2014 All rights reserved. MG18A622...

  • Page 43: Parameter List

    Programming Quick Guide 4.3 Parameter List MG18A622 Danfoss A/S © 08/2014 All rights reserved.
  • Page 44 Programming VLT®HVAC Basic Drive FC 101 Danfoss A/S © 08/2014 All rights reserved. MG18A622...
  • Page 45 Programming Quick Guide MG18A622 Danfoss A/S © 08/2014 All rights reserved.

  • Page 46: Warnings And Alarms

    Discharge from output phases to ground, using the value of Ground Fault – 15-31 Alarm Log Value if possible. Control Voltage – Fault Control voltage is low. Contact the local Danfoss supplier. 24 V supply low 24 V DC supply may be overloaded. AMA calibration – – failed Contact the local Danfoss supplier.
  • Page 47 The control card and power card are not matched. Illegal power – section configu- – ration Internal fault. Contact the local Danfoss supplier. Drive initialized – – All parameter settings are initialized to default settings. Auto DC Braking –...

  • Page 48: Specifications

    LCP and typical control card power consumptions are included. For power loss data according to EN 50598-2, refer to www.danfoss.com/vltenergyefficiency. 2) Efficiency measured at nominal current. For energy efficiency class, see chapter 6.4.13 Ambient Conditions. For part load losses, see www.danfoss.com/vltenergyefficiency. Danfoss A/S © 08/2014 All rights reserved. MG18A622...

  • Page 49: 3X380-480 V Ac

    LCP and typical control card power consumptions are included. For power loss data according to EN 50598-2, refer to www.danfoss.com/vltenergyefficiency. 2) Efficiency measured at nominal current. For energy efficiency class, see chapter 6.4.13 Ambient Conditions. For part load losses, see www.danfoss.com/vltenergyefficiency. MG18A622 Danfoss A/S © 08/2014 All rights reserved.
  • Page 50 LCP and typical control card power consumptions are included. For power loss data according to EN 50598-2, refer to www.danfoss.com/vltenergyefficiency. 2) Efficiency measured at nominal current. For energy efficiency class, see chapter 6.4.13 Ambient Conditions. For part load losses, see www.danfoss.com/vltenergyefficiency. Danfoss A/S © 08/2014 All rights reserved. MG18A622...
  • Page 51 LCP and typical control card power consumptions are included. For power loss data according to EN 50598-2, refer to www.danfoss.com/vltenergyefficiency. 2) Efficiency measured at nominal current. For energy efficiency class, see chapter 6.4.13 Ambient Conditions. For part load losses, see www.danfoss.com/vltenergyefficiency. MG18A622 Danfoss A/S © 08/2014 All rights reserved.
  • Page 52 LCP and typical control card power consumptions are included. For power loss data according to EN 50598-2, refer to www.danfoss.com/vltenergyefficiency. 2) Efficiency measured at nominal current. For energy efficiency class, see chapter 6.4.13 Ambient Conditions. For part load losses, see www.danfoss.com/vltenergyefficiency. Danfoss A/S © 08/2014 All rights reserved. MG18A622...

  • Page 53: 3X525-600 V Ac

    LCP and typical control card power consumptions are included. For power loss data according to EN 50598-2, refer to www.danfoss.com/vltenergyefficiency. 2) Efficiency measured at nominal current. For energy efficiency class, see chapter 6.4.13 Ambient Conditions. For part load losses, see www.danfoss.com/vltenergyefficiency. MG18A622 Danfoss A/S © 08/2014 All rights reserved.

  • Page 54: Emc Emission Test Results

    6.2 EMC Emission Test Results The following test results have been obtained using a system with an adjustable frequency drive, a shielded control cable, a control box with potentiometer, and a shielded motor cable. Danfoss A/S © 08/2014 All rights reserved. MG18A622...
  • Page 55 – – – IP20 0.75–18.5 – – – – – – – 3x380–480 V IP54 22–90 kW 3x380–480 V – – – – – – IP54 Table 6.7 EMC Emission Test Results MG18A622 Danfoss A/S © 08/2014 All rights reserved.

  • Page 56: Special Conditions

    The cooling capability of air is decreased at low air pressure. For altitudes above 2000 m (6562 ft), contact Danfoss regarding PELV. Below 1000 m (3281 ft) altitude, no derating is necessary. Above 1000 m (3281 ft), the ambient temperature or the maximum output current should be decreased.

  • Page 57: General Technical Data

    /14 AWG Maximum cross-section to control terminals, flexible cable 2.5 mm /14 AWG Minimum cross-section to control terminals 0.05 mm /30 AWG 1) See chapter 6.1.2 3x380–480 V AC for more information MG18A622 Danfoss A/S © 08/2014 All rights reserved.

  • Page 58: Digital Inputs

    Voltage level at digital output 17 V Maximum output current at digital output 20 mA Maximum load at digital output 1 kΩ 1) Terminals 42 and 45 can also be programmed as analog output. Danfoss A/S © 08/2014 All rights reserved. MG18A622...

  • Page 59: Control Card, Rs-485 Serial Communication

    Ambient temperature 0 °C (32 °F) Minimum ambient temperature during full-scale operation -20 °C (-4 °F) Minimum ambient temperature at reduced performance -10 °C (14 °F) Minimum ambient temperature at reduced performance MG18A622 Danfoss A/S © 08/2014 All rights reserved.
  • Page 60 Derating for high ambient temperature • Derating for high altitude 2) Determined according to EN50598-2 at: • Rated load • 90% rated frequency • Switching frequency factory setting • Switching pattern factory setting Danfoss A/S © 08/2014 All rights reserved. MG18A622...

  • Page 61: Index

    Warning and alarm list................ 44 L1, L2, L3....................55 LCP......................26 Leakage current..................5 Line power supply (L1, L2, L3)............55 Line power supply 3x200–240 V AC..........46 Line power supply 3x380-480 V AC..........47 MG18A622 Danfoss A/S © 08/2014 All rights reserved.
  • Page 62 Danfoss shall not be responsible for any errors in catalogs, brochures or other printed material. Danfoss reserves the right to alter its products at any time without notice, provided that alterations to products already on order shall not require material changes in specifications previously agreed upon by Danfoss and the Purchaser. All trademarks in this material are property of the respective companies.

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