Danfoss VLT HVAC Basic Drive FC 101 Quick Manual
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Danfoss VLT HVAC Basic Drive FC 101 Quick Manual

Danfoss VLT HVAC Basic Drive FC 101 Quick Manual

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MAKING MODERN LIVING POSSIBLE
Quick Guide
®
VLT
HVAC Basic Drive FC 101
www.danfoss.com/drives

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Summary of Contents for Danfoss VLT HVAC Basic Drive FC 101

  • Page 1 MAKING MODERN LIVING POSSIBLE Quick Guide ® HVAC Basic Drive FC 101 www.danfoss.com/drives...

  • Page 3: Table Of Contents

    1.8 Special Conditions 1.8.1 Derating for Ambient Temperature and Switching Frequency 1.8.2 Derating for Low Air Pressure ® 1.9 Options for VLT HVAC Basic Drive FC 101 1.10 MCT 10 Support MG18A522 Danfoss A/S © Rev. 2014-01-22 All rights reserved.

  • Page 4: Quick Guide

    Installation at high altitudes for the capacitors to fully discharge before performing For altitudes above 6,600 feet [2 km], contact Danfoss. any service or repair work. The wait time required is listed in the Discharge Time table. Failure to wait for the 1.1.2 Safety Instructions...

  • Page 5: Introduction

    Figure 1.2 IP54 400 V 1–25 hp [0.75–18.5 kW] adjustable frequency drive when at IT grid. EMC screw Table 1.4 Legend to Figure 1.2 MG18A522 Danfoss A/S © Rev. 2014-01-22 All rights reserved.

  • Page 6: Avoid Unintended Start

    1.3 Installation 1.3.1 Before Starting Repair Work Disconnect from line power (and external DC supply, if present). Wait as stated in Table 1.1 for discharge of the DC link. Remove motor cable. Danfoss A/S © Rev. 2014-01-22 All rights reserved. MG18A522...

  • Page 7: Dimensions

    [399] [419] [380] [165] [140] [248] [12] [6.8] [7.5] [12] IP54 1– 5 13.07 12.54 4.53 2.91 8.86 0.43 0.59 0.35 11.68 [0.75–4.0] [332] [318.5] [115] [74] [225] [11] [5.5] [5.3] MG18A522 Danfoss A/S © Rev. 2014-01-22 All rights reserved.
  • Page 8 [272] [310] [19] [9.8] [45] IP54 100–125 30.32 29.1 15.57 13.15 13.19 0.75 0.35 0.39 143.3 [75–90] [770] [739] [370] [334] [335] [19] [9.8] [65] Table 1.5 Dimensions Including decoupling plate Danfoss A/S © Rev. 2014-01-22 All rights reserved. MG18A522...

  • Page 9: Electrical Installation In General

    2.95 [75] 123.91 [14] 123.91 [14] 4.43 [0.5] 26.55 [3] 4.43 [0.5] IP20 50–60 [37–45] 125 [90] 4.43 [0.5] 26.55 [3] 4.43 [0.5] 212.42 [24] 212.42 [24] Table 1.7 Enclosure H1-H8 MG18A522 Danfoss A/S © Rev. 2014-01-22 All rights reserved.

  • Page 10: Connecting To Line Power And Motor

    HVAC Basic Design Guide. Mount the ground wires to the ground terminal. Connect the motor to terminals U, V and W. Mount line power supply to terminals L1, L2 and L3 and tighten. Danfoss A/S © Rev. 2014-01-22 All rights reserved. MG18A522...
  • Page 11 IP20 200–240 V 0.34–15 hp [0.25–11 kW] and IP20 380–480 V 0.5–30 hp [0.37–22 kW]. Table 1.11 Legend to Figure 1.4 1 Line 2 Ground 3 Motor 4 Relays Table 1.10 Legend to Figure 1.3 MG18A522 Danfoss A/S © Rev. 2014-01-22 All rights reserved.
  • Page 12 IP20 525–600 V 60–75 hp [45–55 kW] 1 Line 2 Relays 3 Ground 1 Line 4 Motor 2 Relays 3 Ground Table 1.13 Legend to Figure 1.6 4 Motor Table 1.12 Legend to Figure 1.5 Danfoss A/S © Rev. 2014-01-22 All rights reserved. MG18A522...
  • Page 13 Quick Guide MOTOR Figure 1.7 H9 Frame IP20 600 V 3–10 hp [2.2–7.5 kW] Figure 1.8 Mount the two screws in the mounting plate, slide it into place and tighten fully MG18A522 Danfoss A/S © Rev. 2014-01-22 All rights reserved.
  • Page 14 Figure 1.9 When mounting cables, first mount and tighten ground cable. Figure 1.12 H10 Frame IP20 600 V 15–20 hp [11–15 kW] Figure 1.10 Then mount line power plug and tighten wires Danfoss A/S © Rev. 2014-01-22 All rights reserved. MG18A522...
  • Page 15 2 Line in 7 Relays 3 Ground 8 I/O 4 Wire clamps 5 Motor Table 1.15 Legend to Figure 1.14 6 UDC 7 Relays 8 I/O Table 1.14 Legend to Figure 1.13 MG18A522 Danfoss A/S © Rev. 2014-01-22 All rights reserved.
  • Page 16 2 Line in 3 Ground 4 Wire clamps 5 Motor 6 UDC 7 Relays 8 I/O Table 1.16 Legend to Figure 1.15 Figure 1.17 I6 Frame IP54 380-480 V 30–50 hp [22–37 kW] Danfoss A/S © Rev. 2014-01-22 All rights reserved. MG18A522...
  • Page 17 IP54 380–480 V 60–75 hp [45–55 kW] IP54 380–480 V 100–125 hp [75–90 kW] Figure 1.18 I6 Frame IP54 380-480 V 30–50 hp [22–37 kW] Figure 1.19 I6 Frame IP54 380-480 V 30–50 hp [22–37 kW] MG18A522 Danfoss A/S © Rev. 2014-01-22 All rights reserved.

  • Page 18: Fuses And Circuit Breakers

    JKS-15 JJS-15 FRS-R-15 KTS-R15 JKS-15 JJS-15 FRS-R-25 KTS-R25 JKS-25 JJS-25 FRS-R-25 KTS-R25 JKS-25 JJS-25 FRS-R-50 KTS-R50 JKS-50 JJS-50 FRS-R-50 KTS-R50 JKS-50 JJS-50 18.5 FRS-R-80 KTS-R80 JKS-80 JJS-80 FRS-R-80 KTS-R80 JKS-80 JJS-80 Danfoss A/S © Rev. 2014-01-22 All rights reserved. MG18A522...
  • Page 19 JJS-125 FRS-R-125 KTS-R-125 JKS-125 JJS-125 FRS-R-125 KTS-R-125 JKS-125 JJS-125 Moeller NZMB2-A160 FRS-R-200 KTS-R-200 JKS-200 JJS-200 FRS-R-200 KTS-R-200 JKS-200 JJS-200 Moeller NZMB2-A250 FRS-R-250 KTS-R-250 JKS-200 JJS-200 Table 1.17 Circuit Breaker and Fuses MG18A522 Danfoss A/S © Rev. 2014-01-22 All rights reserved.

  • Page 20: Emc-Compatible Electrical Installation

    Motor, 3 phases and Reinforced protective ground Protective ground Figure 1.21 EMC-compatible Electrical Installation For North America, use metal conduits instead of shielded cables. Danfoss A/S © Rev. 2014-01-22 All rights reserved. MG18A522...

  • Page 21: Control Terminals

    Place a screwdriver behind the terminal cover to 0/4-20mA A OUT / DIG OUT 0/4-20mA A OUT / DIG OUT activate snap. 12 20 55 Tilt the screwdriver outwards to open the cover. Figure 1.25 Control Terminals MG18A522 Danfoss A/S © Rev. 2014-01-22 All rights reserved.
  • Page 22 UDC+ on the following units: IP20 380–480 V 40–125 hp [30–90 kW] IP20 200–240 V 20–60 hp [15–45 kW] IP20 525–600 V 3–125 hp [2.2–90 kW] IP54 380–480 V 30–125 hp [22–90 kW] Danfoss A/S © Rev. 2014-01-22 All rights reserved. MG18A522...

  • Page 23: Programming

    Can also be used for Alarm setting local reference. 12 [OK]: For selecting a parameter and for accepting changes to Hand Auto Reset parameter settings Table 1.19 Figure 1.27 Local Control Panel (LCP) MG18A522 Danfoss A/S © Rev. 2014-01-22 All rights reserved.

  • Page 24: The Start-Up Wizard For Open-Loop Applications

    DIG IN COM DIG IN DIG IN DIG IN +10V A IN Reference A IN 0-10 V A OUT / D OUT A OUT / D OUT Figure 1.28 Open-loop Application Danfoss A/S © Rev. 2014-01-22 All rights reserved. MG18A522...
  • Page 25 AMA Failed Wizard completed Press OK ----- Press OK to accept Setup 1 Setup 1 Setup 1 0.0 Hz 0.0 kW Setup 1 AMA failed AMA OK Figure 1.30 Open-loop Applications MG18A522 Danfoss A/S © Rev. 2014-01-22 All rights reserved.
  • Page 26 1-37 d-axis Inductance (Ld) 1-39 Motor Poles 1-40 Back EMF at 1000 RPM 1-66 Min. Current at Low Speed 1-72 Start Function 1-73 Flying Start 4-19 Max Output Frequency 4-58 Missing Motor Phase Function Danfoss A/S © Rev. 2014-01-22 All rights reserved. MG18A522...
  • Page 27 See 5-40 Function Relay Drive running Select the function to control output relay 2. relay 6-10 Terminal 53 Low Voltage 0–10 V 0.07 V Enter the voltage that corresponds to the low reference value. MG18A522 Danfoss A/S © Rev. 2014-01-22 All rights reserved.
  • Page 28 Enter the current that corresponds to the high reference value. 6-19 Terminal 53 mode [0] Current Select if terminal 53 is used for current or [1] Voltage voltage input. Table 1.21 Open-loop Applications Set-up Danfoss A/S © Rev. 2014-01-22 All rights reserved. MG18A522...
  • Page 29 6-21 T54 high Voltage 13.30 0220 20-93 PI Proportional Gain 00.50 6-25 T54 high Feedback 6-25 T54 high Feedback 0050 0050 20-94 PI integral time 0020.00 1-29 Automatic Motor Adaption Figure 1.31 Closed-loop MG18A522 Danfoss A/S © Rev. 2014-01-22 All rights reserved.
  • Page 30 1-37 d-axis Inductance (Ld) 0–1000 Size related Enter the value of the d-axis inductance. Obtain the value from the permanent magnet motor data sheet. The de-axis inductance cannot be found by performing an AMA. Danfoss A/S © Rev. 2014-01-22 All rights reserved. MG18A522...
  • Page 31 20-93 PI Proportional Gain 0–10 0.01 Enter the process controller proportional gain. Quick control is obtained at high amplifi- cation. However, if amplification is too great, the process may become unstable. MG18A522 Danfoss A/S © Rev. 2014-01-22 All rights reserved.
  • Page 32 Select Enable to enable the adjustable [1] Enabled frequency drive to catch a spinning motor. 3-41 Ramp 1 Ramp Up Time 0.05–3600.0 s Size related Ramp-up time from 0 to rated 1-23 Motor Frequency Danfoss A/S © Rev. 2014-01-22 All rights reserved. MG18A522...
  • Page 33 Press [Ok] to select a parameter group. ▲ ▼ Press [ ] to browse through the parameters in the specific group. Press [Ok] to select the parameter. ▲ ▼ Press [ ] to set/change the parameter value. MG18A522 Danfoss A/S © Rev. 2014-01-22 All rights reserved.

  • Page 34: Main Menu Structure

    Quick Guide Quick Guide Danfoss A/S © Rev. 2014-01-22 All rights reserved. MG18A522...
  • Page 35 Quick Guide Quick Guide MG18A522 Danfoss A/S © Rev. 2014-01-22 All rights reserved.

  • Page 36: Acoustic Noise Or Vibration

    15-31 Alarm Log Value if possible. Control Voltage Fault 24 V DC may be overloaded. VDD1 supply low Control voltage low. Contact the local Danfoss supplier. AMA calibration failed Contact the local Danfoss supplier. Danfoss A/S © Rev. 2014-01-22 All rights reserved.
  • Page 37 (Only on 400 V 40–125 hp [30–90 kW] units). Contact the local Danfoss supplier. The adjustable frequency drive has a new type code (only on New Typecode 400 V 40–125 hp [30–90 kW] units). Contact the local Danfoss supplier. Table 1.24 Warnings and Alarms MG18A522...

  • Page 38: General Specifications

    41.6 52.4 61.6 80.5 100.1 Intermittent (3x200–240 10.6 14.3 21.8 25.3 36.3 45.8 57.6 67.8 88.6 110.1 130.9 V) [A] Table 1.25 3x200–240 V AC, PK25-P45K 1) At rated load conditions Danfoss A/S © Rev. 2014-01-22 All rights reserved. MG18A522...

  • Page 39: Line Power Supply 3X380-480 V Ac

    Intermittent (3x380–440 V) [A] 4.07 12.0 15.4 23.0 30.8 Continuous (3x440–480 V) [A] 10.0 12.6 19.1 24.0 Intermittent (3x440–480 V) [A] 11.0 13.9 21.0 26.4 Table 1.26 3x380–480 V AC, PK37-P11K, H1-H4 MG18A522 Danfoss A/S © Rev. 2014-01-22 All rights reserved.
  • Page 40 Continuous (3x440–480 V) [A] 31.3 35.0 41.6 52.0 64.0 73.5 91.0 112.0 Intermittent (3x440–480 V) [A] 34.4 38.5 45.8 57.2 70.4 80.9 100.1 123.2 Table 1.27 3x380–480 V AC, P18K-P90K, H5-H8 Danfoss A/S © Rev. 2014-01-22 All rights reserved. MG18A522...
  • Page 41 4.07 12.0 15.4 23.0 30.8 36.3 Continuous (3x440–480 V) [A] 10.0 12.6 19.1 24.0 30.0 Intermittent (3x440–480 V) [A] 11.0 13.9 21.0 26.4 33.0 Table 1.28 3x380-480 V AC, PK75-P18K, I2-I4 MG18A522 Danfoss A/S © Rev. 2014-01-22 All rights reserved.
  • Page 42 113.2 136.3 Continuous (3x440–480 V) [A] 32.0 41.6 52.0 56.0 73.5 91.0 112.0 Intermittent (3x440–480 V) [A] 35.2 45.8 57.2 61.6 80.9 100.1 123.2 Table 1.29 3x380–480 V AC, P11K-P90K, I6-I8 Danfoss A/S © Rev. 2014-01-22 All rights reserved. MG18A522...

  • Page 43: Line Power Supply 3X525-600 V Ac

    12.6 15.4 18.9 23.8 28.7 36.4 43.3 58.1 70.0 91.7 Intermittent (3x551–600 V) [A] 13.9 16.9 20.8 26.2 31.6 40.0 47.7 63.9 77.0 100.9 Table 1.30 3x525–600 V AC, P2K2-P90K, H6-H10 MG18A522 Danfoss A/S © Rev. 2014-01-22 All rights reserved.
  • Page 44 [22–90 kW] 3x380–480 V IP54 H3 RFI filter (Class A1/B) 20–60 hp [15– 45 kW] 3x200–240 V IP20 40–125 hp [30–90 kW] 3x380–480 V IP20 1–25 [0.75– 18.5 kW] 3x380–480 V IP54 Danfoss A/S © Rev. 2014-01-22 All rights reserved. MG18A522...
  • Page 45 The unit is suitable for use on a circuit capable of delivering not more than 100,000 RMS symmetrical Amperes, 240/480 V maximum. Motor output (U, V, W) Output voltage 0–100% of supply voltage Output frequency 0–200 Hz (VVC plus ), 0–400 Hz (u/f) Switching on output Unlimited Ramp times 0.05–3600 s MG18A522 Danfoss A/S © Rev. 2014-01-22 All rights reserved.
  • Page 46 Max. voltage at analog output 17 V Accuracy on analog output Max. error: 0.4% of full scale Resolution on analog output 10 bit Terminal 42 and 45 can also be programmed as digital outputs. Danfoss A/S © Rev. 2014-01-22 All rights reserved. MG18A522...
  • Page 47 10.5 V ±0.5 V Output voltage Max. load 25 mA All inputs, outputs, circuits, DC supplies and relay contacts are galvanically isolated from the supply voltage (PELV) and other high-voltage terminals. MG18A522 Danfoss A/S © Rev. 2014-01-22 All rights reserved.

  • Page 48: Special Conditions

    1.8.2 Derating for Low Air Pressure The cooling capability of air is decreased at low air pressure. For altitudes above 6,600 feet [2 km], contact Danfoss regarding PELV. Below 3,300 ft [1,000 m] altitude, no de-rating is necessary, but above 3,281 ft [1,000 m], the ambient temperature or the maximum output current should be decreased.
  • Page 49 Danfoss shall not be responsible for any errors in catalogs, brochures or other printed material. Danfoss reserves the right to alter its products at any time without notice, provided that alterations to products already on order shall not require material changes in specifications previously agreed upon by Danfoss and the Purchaser. All trademarks in this material are property of the respective companies.

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