Danfoss FC 101 Quick Manual
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Danfoss FC 101 Quick Manual

Danfoss FC 101 Quick Manual

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MAKING MODERN LIVING POSSIBLE
Quick Guide
®
VLT
HVAC Basic Drive FC 101
www.danfoss.com/drives

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Summary of Contents for Danfoss FC 101

  • Page 1 MAKING MODERN LIVING POSSIBLE Quick Guide ® HVAC Basic Drive FC 101 www.danfoss.com/drives...

  • Page 3: Table Of Contents

    4.3 Parameter List 5 Warnings and Alarms 6 Specifications 6.1 Mains Supply 6.1.1 3x200–240 V AC 6.1.2 3x380–480 V AC 6.1.3 3x525–600 V AC 6.2 EMC Emission Test Results 6.3 Special Conditions MG18A602 Danfoss A/S © 08/2014 All rights reserved.
  • Page 4 6.4.7 Analog Output 6.4.8 Digital Output 6.4.9 Control Card, RS-485 Serial Communication 6.4.10 Control Card, 24 V DC Output 6.4.11 Relay Output 6.4.12 Control Card, 10 V DC Output 6.4.13 Ambient Conditions Index Danfoss A/S © 08/2014 All rights reserved. MG18A602...

  • Page 5: Introduction

    During the installation process of the software, enter access code 81463800 to activate FC 101 functionality. A licence key is not required for using FC 101 functionality. The latest software do not always contain the latest drive updates. Contact the local sales office for the latest drive updates (*.upd files), or download the drive updates from...

  • Page 6: Safety

    5.5–11 (7-15) or serious injury. 3x400 0.37–7.5 (0.5–10) • 3x400 11–90 (15–125) Installation, start-up, and maintenance must be 3x600 2.2–7.5 (3–10) performed by qualified personnel only. 3x600 11–90 (15–125) Table 2.1 Discharge Time Danfoss A/S © 08/2014 All rights reserved. MG18A602...

  • Page 7: Motor Thermal Protection

    Ensure that all safety covers are in place and securely fastened before applying power. 2.4 Motor Thermal Protection Set 1-90 Motor Thermal Protection to [4] ETR trip 1 to enable the motor thermal protection function. MG18A602 Danfoss A/S © 08/2014 All rights reserved.

  • Page 8: Installation

    IP54 – 75-90 (100-125) – 225 (8.9) Table 3.1 Clearance Required for Cooling NOTICE With IP21/NEMA Type1 option kit mounted, a distance of 50 mm (2 in) between the units is required. Danfoss A/S © 08/2014 All rights reserved. MG18A602...

  • Page 9: Frequency Converter Dimensions

    Installation Quick Guide 3.1.2 Frequency Converter Dimensions MG18A602 Danfoss A/S © 08/2014 All rights reserved.
  • Page 10 Installation Quick Guide Danfoss A/S © 08/2014 All rights reserved. MG18A602...

  • Page 11: Electrical Installation

    14 (124)/24 14 (124)/24 – 0.5 (4) 3 (27) 0.5 (4) (212) (212) Table 3.7 Tightening Torques for Enclosure H6-H10, 3x525-600 V ≤ 95 mm 1) Cable dimensions 2) Cable dimensions >95 mm MG18A602 Danfoss A/S © 08/2014 All rights reserved.

  • Page 12: It Mains

    For IP54, 400V, 0.75-18.5 kW (1-25 HP) units, the EMC EMC screw screw is inside the frequency converter, as shown in Illustration 3.2. Illustration 3.2 IP54, 400 V, 0.75-18.5 kW (1-25 HP) NOTICE If reinserted, use only M3x12 screw. Danfoss A/S © 08/2014 All rights reserved. MG18A602...

  • Page 13: Connecting To Mains And Motor

    For further details on mounting the decoupling plate, see FC 101 De-coupling Plate Mounting Instruction. • Also see EMC-Correct Installation in the FC 101 -DC +DC Design Guide. Mount the ground cables to the ground terminal. Connect the motor to terminals U, V, and W, and tighten the screws according to the torques specified in chapter 3.2.1 Electrical Installation in...
  • Page 14 IP20, 200-240 V, 15-18.5 kW (20-25 HP) IP20, 380-480 V, 55-75 kW (70-100 HP) IP20, 525-600 V, 22-30 kW (30-40 HP) IP20, 200-240 V, 22-30 kW (30-40 HP) IP20, 525-600 V, 45-55 kW (60-70 HP) Danfoss A/S © 08/2014 All rights reserved. MG18A602...
  • Page 15 Connecting to mains and motor for H9 enclosure Illustration 3.8 Mounting the Mounting Plate MOTOR Illustration 3.7 Connecting the Frequency Converter to the Motor, H9 Enclosure IP20, 600 V, 2.2-7.5 kW (3-10 HP) MG18A602 Danfoss A/S © 08/2014 All rights reserved.
  • Page 16 Insert the mains cables to the mains plug and tighten the screws, as shown in Illustration 3.10. Illustration 3.12 H10 Enclosure IP20, 600 V, 11-15 kW (15-20 HP) Illustration 3.10 Mounting the Mains Plug Danfoss A/S © 08/2014 All rights reserved. MG18A602...
  • Page 17 4 Cable clamps 5 Motor Illustration 3.14 I3 Enclosure 6 UDC IP54, 380-480 V, 5.5-7.5 kW (7.5-10 HP) 7 Relays 8 I/O Illustration 3.13 I2 Enclosure IP54, 380-480 V, 0.75-4.0 kW (1-5 HP) MG18A602 Danfoss A/S © 08/2014 All rights reserved.
  • Page 18 8 I/O Illustration 3.15 I4 Enclosure IP54, 380-480 V, 0.75-4.0 kW (1-5 HP) Illustration 3.18 Connecting to Motor for I6 Enclosure IP54, 380-480 V, 22-37 kW (30-50 HP) Illustration 3.16 IP54 I2-I3-I4 Enclosure Danfoss A/S © 08/2014 All rights reserved. MG18A602...

  • Page 19: Fuses And Circuit Breakers

    Short circuit protection Danfoss recommends using the fuses and circuit breakers listed in Table 3.8 to protect service personnel or other equipment in case of an internal failure in the unit or short-circuit on DC-link.
  • Page 20 FRS-R-30 KTS-R30 JKS-30 JJS-30 15 (20) FRS-R-30 KTS-R30 JKS-30 JJS-30 18.5 (25) FRS-R-80 KTN-R80 JKS-80 JJS-80 Cutler-Hammer Cutler-Hammer 22 (30) FRS-R-80 KTN-R80 JKS-80 JJS-80 EGE3080FFG EGE3080FFG 30 (40) FRS-R-80 KTN-R80 JKS-80 JJS-80 Danfoss A/S © 08/2014 All rights reserved. MG18A602...
  • Page 21 FRS-R-125 KTS-R-125 JKS-125 JJS-125 Moeller NZMB2-A160 55 (70) FRS-R-200 KTS-R-200 JKS-200 JJS-200 75 (100) FRS-R-200 KTS-R-200 JKS-200 JJS-200 Moeller NZMB2-A250 90 (125) FRS-R-250 KTS-R-250 JKS-200 JJS-200 Table 3.8 Circuit Breakers and Fuses MG18A602 Danfoss A/S © 08/2014 All rights reserved.

  • Page 22: Emc-Correct Electrical Installation

    Control cables Motor cable Min. 200mm between control Mains-supply cable, mains cable and between mains motor cable Motor, 3 phases and Reinforced protective earth Protective earth Illustration 3.21 EMC-correct Electrical Installation Danfoss A/S © 08/2014 All rights reserved. MG18A602...

  • Page 23: Control Terminals

    27 29 42 45 50 53 54 0/4-20mA A OUT / DIG OUT 0/4-20mA A OUT / DIG OUT 12 20 55 Illustration 3.23 Control Terminals Illustration 3.22 Removing the Terminal Cover MG18A602 Danfoss A/S © 08/2014 All rights reserved.

  • Page 24: Electrical Wiring

    There is no access to UDC- and UDC+ on the following units: IP20, 380–480 V, 30–90 kW (40–125 HP) IP20, 200–240 V, 15–45 kW (20–60 HP) IP20, 525–600 V, 2.2–90 kW (3–125 HP) IP54, 380–480 V, 22–90 kW (30–125 HP) Danfoss A/S © 08/2014 All rights reserved. MG18A602...

  • Page 25: Acoustic Noise Or Vibration

    • Parameter group 4-6* Speed Bypass • Set 14-03 Overmodulation to [0] Off • Switching pattern and switching frequency parameter group 14-0* Inverter Switching • 1-64 Resonance Dampening MG18A602 Danfoss A/S © 08/2014 All rights reserved.

  • Page 26: Programming

    [Off/Reset]: Stops the motor (Off). If in alarm mode, the alarm is reset. [Auto On]: Frequency converter is controlled either via control terminals or serial communication. Table 4.3 Legend to Illustration 4.1 Danfoss A/S © 08/2014 All rights reserved. MG18A602...

  • Page 27: Set-Up Wizard

    Press [OK] to start the wizard. Press [Back] to return to the status screen. Press OK to start Wizard Push Back to skip it Setup 1 Illustration 4.3 Start-up/Quit Wizard MG18A602 Danfoss A/S © 08/2014 All rights reserved.
  • Page 28 0.0 Hz 0.0 kW AMA OK AMA Failed Illustration 4.4 Set-up Wizard for Open-Loop Applications 1-46 Position Detection Gain and 1-70 PM Start Mode are available in software version 2.80 and subsequent versions. Danfoss A/S © 08/2014 All rights reserved. MG18A602...
  • Page 29 [111] 380–440 V/60 Hz/Delta [112] 380–440 V/60 Hz [120] 440–480 V/60 Hz/IT-grid [121] 440-480 V/60 Hz/Delta [122] 440-480 V/60 Hz [130] 525-600 V/60 Hz/IT-grid [131] 525-600 V/60 Hz/Delta [132] 525-600 V/60 Hz MG18A602 Danfoss A/S © 08/2014 All rights reserved.
  • Page 30 1-29 Automatic Motor Adaption (AMA) See 1-29 Automatic Motor Performing an AMA optimizes motor Adaption (AMA) performance. 1-30 Stator Resistance (Rs) 0.000–99.990 Size related Set the stator resistance value. Danfoss A/S © 08/2014 All rights reserved. MG18A602...
  • Page 31 5-40 Function Relay [0] Function relay See 5-40 Function Relay Alarm Select the function to control output relay 1. 5-40 Function Relay [1] Function relay See 5-40 Function Relay Drive running Select the function to control output relay 2. MG18A602 Danfoss A/S © 08/2014 All rights reserved.
  • Page 32 30-22 Locked Rotor Detection [0] Off [0] Off – [1] On 30-23 Locked Rotor Detection Time [s] 0.05–1 s 0.10 s – Table 4.4 Set-up Wizard for Open Loop Applications Danfoss A/S © 08/2014 All rights reserved. MG18A602...
  • Page 33 20-94 PI integral time 0020.00 1-29 Automatic Motor Adaption Illustration 4.5 Set-up Wizard for Closed-Loop Applications 1-46 Position Detection Gain and 1-70 PM Start Mode are available in software version 2.80 and subsequent versions. MG18A602 Danfoss A/S © 08/2014 All rights reserved.
  • Page 34 1-24 Motor Current 0–10000 A Size related Enter the motor current from the nameplate data. 1-25 Motor Nominal Speed 50–9999 RPM Size related Enter the motor nominal speed from the nameplate data. Danfoss A/S © 08/2014 All rights reserved. MG18A602...
  • Page 35 Size related Ramp up time from 0 to rated 1-23 Motor Frequency if asynchron motor is selected; ramp up time from 0 to 1-25 Motor Nominal Speed if PM motor is selected. MG18A602 Danfoss A/S © 08/2014 All rights reserved.
  • Page 36 [1] US 0-06 GridType [0] -[132] see start -up wizard for Size selected Select the operating-mode for restart open loop application upon reconnection of the drive to mains voltage after power down. Danfoss A/S © 08/2014 All rights reserved. MG18A602...
  • Page 37 @ 200% of isNom should be entered here. 1-46 Position Detection Gain 20–200% 100% Adjusts the height of the test pulse during position detection at start. MG18A602 Danfoss A/S © 08/2014 All rights reserved.
  • Page 38 ] to browse through the parameters in the Quick Menu. Press [OK] to select a parameter. ▲ ▼ Press [ ] to change the value of a parameter setting. Press [OK] to accept the change. Danfoss A/S © 08/2014 All rights reserved. MG18A602...

  • Page 39: Parameter List

    Programming Quick Guide 4.3 Parameter List MG18A602 Danfoss A/S © 08/2014 All rights reserved.
  • Page 40 Programming Quick Guide Danfoss A/S © 08/2014 All rights reserved. MG18A602...
  • Page 41 Programming Quick Guide MG18A602 Danfoss A/S © 08/2014 All rights reserved.

  • Page 42: Warnings And Alarms

    Discharge from output phases to ground, using the value of Earth Fault – 15-31 Alarm Log Value if possible. Control Voltage – Fault Control voltage is low. Contact the local Danfoss supplier. 24 V supply low 24 V DC supply may be overloaded. AMA calibration – – failed Contact the local Danfoss supplier.
  • Page 43 The control card and power card are not matched. Illegal power – section configu- – ration Internal fault. Contact the local Danfoss supplier. Drive initialised – – All parameter settings are initialised to default settings. Auto DC Braking –...

  • Page 44: Specifications

    LCP and typical control card power consumptions are included. For power loss data according to EN 50598-2, refer to www.danfoss.com/vltenergyefficiency. 2) Efficiency measured at nominal current. For energy efficiency class, see chapter 6.4.13 Ambient Conditions. For part load losses, see www.danfoss.com/vltenergyefficiency. Danfoss A/S © 08/2014 All rights reserved. MG18A602...

  • Page 45: 3X380-480 V Ac

    LCP and typical control card power consumptions are included. For power loss data according to EN 50598-2, refer to www.danfoss.com/vltenergyefficiency. 2) Efficiency measured at nominal current. For energy efficiency class, see chapter 6.4.13 Ambient Conditions. For part load losses, see www.danfoss.com/vltenergyefficiency. MG18A602 Danfoss A/S © 08/2014 All rights reserved.
  • Page 46 LCP and typical control card power consumptions are included. For power loss data according to EN 50598-2, refer to www.danfoss.com/vltenergyefficiency. 2) Efficiency measured at nominal current. For energy efficiency class, see chapter 6.4.13 Ambient Conditions. For part load losses, see www.danfoss.com/vltenergyefficiency. Danfoss A/S © 08/2014 All rights reserved. MG18A602...
  • Page 47 LCP and typical control card power consumptions are included. For power loss data according to EN 50598-2, refer to www.danfoss.com/vltenergyefficiency. 2) Efficiency measured at nominal current. For energy efficiency class, see chapter 6.4.13 Ambient Conditions. For part load losses, see www.danfoss.com/vltenergyefficiency. MG18A602 Danfoss A/S © 08/2014 All rights reserved.
  • Page 48 LCP and typical control card power consumptions are included. For power loss data according to EN 50598-2, refer to www.danfoss.com/vltenergyefficiency. 2) Efficiency measured at nominal current. For energy efficiency class, see chapter 6.4.13 Ambient Conditions. For part load losses, see www.danfoss.com/vltenergyefficiency. Danfoss A/S © 08/2014 All rights reserved. MG18A602...

  • Page 49: 3X525-600 V Ac

    LCP and typical control card power consumptions are included. For power loss data according to EN 50598-2, refer to www.danfoss.com/vltenergyefficiency. 2) Efficiency measured at nominal current. For energy efficiency class, see chapter 6.4.13 Ambient Conditions. For part load losses, see www.danfoss.com/vltenergyefficiency. MG18A602 Danfoss A/S © 08/2014 All rights reserved.

  • Page 50: Emc Emission Test Results

    – – – IP20 0.75–18.5 – – – – – – – 3x380–480 V IP54 22–90 kW 3x380–480 V – – – – – – IP54 Table 6.7 EMC Emission Test Results Danfoss A/S © 08/2014 All rights reserved. MG18A602...

  • Page 51: Special Conditions

    The cooling capability of air is decreased at low air pressure. For altitudes above 2000 m (6562 ft), contact Danfoss regarding PELV. Below 1000 m (3281 ft) altitude, no derating is necessary. Above 1000 m (3281 ft) the ambient temperature or the maximum output current should be decreased.

  • Page 52: General Technical Data

    Maximum cross section to control terminals, flexible cable 2.5 mm /14 AWG Minimum cross section to control terminals 0.05 mm /30 AWG 1) See chapter 6.1.2 3x380–480 V AC for more information Danfoss A/S © 08/2014 All rights reserved. MG18A602...

  • Page 53: Digital Inputs

    Voltage level at digital output 17 V Maximum output current at digital output 20 mA Maximum load at digital output 1 kΩ 1) Terminals 42 and 45 can also be programmed as analog output. MG18A602 Danfoss A/S © 08/2014 All rights reserved.

  • Page 54: Control Card, Rs-485 Serial Communication

    10.5 V ±0.5 V Output voltage Maximum load 25 mA 1) All inputs, outputs, circuits, DC supplies and relay contacts are galvanically isolated from the supply voltage (PELV) and other high-voltage terminals. Danfoss A/S © 08/2014 All rights reserved. MG18A602...

  • Page 55: Ambient Conditions

    Derating for high ambient temperature • Derating for high altitude 2) Determined according to EN50598-2 at: • Rated load • 90% rated frequency • Switching frequency factory setting • Switching pattern factory setting MG18A602 Danfoss A/S © 08/2014 All rights reserved.

  • Page 56: Index

    Warning and alarm list................ 40 Indicator light..................24 Installation....................20 L1, L2, L3....................50 LCP......................24 Leakage current..................5 Literature....................3 Load sharing..................... 4 Mains supply (L1, L2, L3)..............50 Mains supply 3x200–240 V AC............42 Danfoss A/S © 08/2014 All rights reserved. MG18A602...
  • Page 57 Index Quick Guide MG18A602 Danfoss A/S © 08/2014 All rights reserved.
  • Page 58 Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed. All trademarks in this material are property of the respective companies.

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