Interroll MultiControl Operating And Programming Manual
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Interroll MultiControl Operating And Programming Manual

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See also: Instruction Manual , User Manual
Supplementary Document
Interroll MultiControl
Operating and Programming

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Summary of Contents for Interroll MultiControl

  • Page 1 Supplementary Document Interroll MultiControl Operating and Programming...

  • Page 2: Table Of Contents

    Symbols ................................. 2 Data types ................................2 Description ................................3 Configuration options ............................4 Configure MultiControl ............................. 5 The Magnetic Sensor............................5 Select function ..............................5 LED displays when using the magnetic sensor ................... 7 Service Data Objects (SDO) ........................... 9 Version information ............................
  • Page 3 Handover (Handshake Signals) ........................29 ZPA Transfer In ..............................31 Timer ................................... 32 PLC references according to process image "Universal Full" (see process data) ......32 Merge prioritization ............................34 Handover (Handshake-Signals) ........................35 ZPA Transfer Out ............................37 Timer ................................... 38 PLC references according to process image "Universal Full"...
  • Page 4 Plug&Play semi-automatic ..........................69 Examples of applications ..........................70 Example 1: Conveyor with three MultiControl ..................70 Example 2: Conveyor and Transfer with five MultiControl ..............72 Example 3: Start sensor ..........................74 Example 4: Stop of Zone 3 .......................... 75 Process data ..............................
  • Page 5 PIO, Process Image „Universal Full“......................92 PII, Process Image „Universal Compact“ ....................95 PIO, Process Image „Universal Compact“....................99 PII, Process Image „I/O Mode“ ......................... 103 PIO, Process Image „I/O Mode“ ......................105 PII, Process Image „Control Mode“ ......................106 PIO, Process Image „Control Mode“...

  • Page 6: About This Document

    The manufacturer assumes no liability for damage and malfunctions resulting from non-compliance with this document. If you still have questions after reading this document, contact Interroll Customer Service. Contact persons in your area can be found on the internet at www.interroll.com/contact/...

  • Page 7: Symbols

    This symbol represents general safety-related information. This symbol marks the steps to be carried out. ➢ • This symbol stands for enumerations. 1.3 Data types The following data types are used for cyclic and acyclic communication with the MultiControl: Shortcut Data type Description BOOL Boolean...

  • Page 8: Description

    RollerDrive, rotating rollers and the corresponding sensors and switches. Depending on the selected ZPA program, up to three Slave-RollerDrive can be assigned. The combination of a MultiControl with the associated zones, RollerDrive and sensors is called a "module".

  • Page 9: Configuration Options

    Configuration options 3 Configuration options To commission the MultiControl, it must first be configured. This can be done in different ways: • All settings can be configured via a web-based user interface on a computer connected to the MultiControl (see "Interroll MultiControl Instruction Manual") •...

  • Page 10: Configure Multicontrol

    An optional magnet (see Interroll MultiControl Instruction Manual / Appendix / Accessories) activates the built-in magnetic sensor. The magnetic sensor is located on the top side of the MultiControl, between the two "R" of the "INTERROLL" lettering just before the base plate (see Interroll MultiControl Instruction Manual / Product Information / Structure).
  • Page 11 Seven seconds. To select this second selection, hold the magnet back to the magnetic sensor after two ➢ seconds. A running light starts in the LED bar on the right side of the MultiControl. Function Selection Selection No. 2: Select sensors...

  • Page 12: Led Displays When Using The Magnetic Sensor

    Configure MultiControl LED displays when using the magnetic sensor When the magnetic sensor detects the magnet, the "Fault" LED lights up permanently. If the setting via the magnetic sensor is activated, the "Ready" and "Com" LEDs also flash at 1 Hz.
  • Page 13 Definition Sensor 2 Setting function 5: Switch on/off the LED displays of the sensors / I/O I/O 2 Setting function 6: Reset MultiControl to factory settings I/O 2 + Confirm setting function 6: Reset MultiControl to factory I/O 4 settings...

  • Page 14: Service Data Objects (Sdo)

    Configure MultiControl 4.2 Service Data Objects (SDO) Almost all settings of the MultiControl (except for the bus type) can be changed via acyclic communication. This communication corresponds to the service data objects (SDO) of the CANopen protocol. Access is possible via the RDREC and WRREC functions in accordance with IEC 61131-3.

  • Page 15: Diagnostic Information

    Configure MultiControl Diagnostic information SDO-Index 0x4200 Sub-index Description Data type Access Comment Motor Voltage Effective motor supply Act. [mV] voltage Motor Voltage Maximum motor supply Max. [mV] voltage Motor Voltage Minimum motor supply Min. [mV] voltage Logic Voltage Effective logic supply Act.

  • Page 16: Error Information

    Configure MultiControl Error information SDO-Index 0x4300 Sub-index Description Data type Access Comment Error State BYTE 1 = In operation 2 = Non-critical error 3 = Critical error Error Code UINT Error code oft he last error (0 = no error)

  • Page 17: Control Program Information

    Configure MultiControl Control program information SDO-Index 0x4500 Sub-index Description Data type Access Comment Selected State UINT Selected application Table program Version Year UINT Version of application program Version Month USINT Version Day USINT Version Hour USINT IO 1 Usage BYTE...

  • Page 18: Bus Parameter

    Configure MultiControl Bus parameter SDO-Index 0x4600 Sub-index Description Data type Access Comment Bus Type USINT Used Bus type: 1 = EtherCAT 2 = PROFINET 3 = EtherNet/IP IP Configuration USINT Configuration mode of the Mode address: 1 = Static 2 = BOOTP...
  • Page 19 Configure MultiControl Sub-index Description Data type Access Comment IP Address UDINT IP address of neighbours Neighbour 1 using ZPA and ZPA + IP Address UDINT Neighbour 2 IP Address UDINT Neighbour 3 IP Address UDINT Neighbour 4 IP Address UDINT...

  • Page 20: Motor Settings

    Configure MultiControl Motor settings SDO-Index 0x4700 Sub-index Description Data Access Comment Min. Max. type Motor type at Motor Type 1 USINT connection RD1: 1 = None VDC_SPEED VDC_POSITION Setting 2 and 3 currently not supported. Motor Type 2 USINT Motor type at...
  • Page 21 Configure MultiControl Sub-index Description Data Access Comment Min. Max. type Diameter 4 UINT Roller Diameter [mm] RollerDrive Gearing 1 UINT Gear ratio RollerDrive Gearing 2 UINT (z. B. 16 = Gear Gearing 3 UINT 16:1) Gearing 4 UINT Speed UINT...
  • Page 22 Configure MultiControl Sub-index Description Data Access Comment Min. Max. type Acceleration UINT Acceleration 9999 3 [mm/s RollerDrive Acceleration UINT 4 [mm/s Deceleration UINT Deceleration 9999 1 [mm/s RollerDrive Deceleration UINT 2 [mm/s Deceleration UINT 3 [mm/s Deceleration UINT 4 [mm/s...

  • Page 23: Inputs And Outputs

    Configure MultiControl Inputs and Outputs SDO-Index: 0x4800 Sub-index Description Data type Access Comment Type PNP BOOL True = PNP-Sensor Sensor 1 FALSE = NPN-Sensor Type PNP BOOL Sensor 2 Type PNP BOOL Sensor 3 Type PNP BOOL Sensor 4 Type PNP...

  • Page 24: Application Module

    Configure MultiControl Sub-index Description Data type Access Comment Polarity Pos BOOL AUX 4 IO Function USINT Select function for AUX 1 AUX-I/O IO Function USINT AUX 2 IO Function USINT AUX 3 IO Function USINT AUX 4 IO Diagnose BOOL...

  • Page 25: Error Handling

    Configure MultiControl Error handling SDO-Index: 0x4A00 Sub-index Description Data type Access Comment Bus Error USINT Error behaviour for bus Handling errors 1 = Ignore - Error is ignored 2 = Warning - Error is logged and displayed via 3 = Minor Error - Motor is...
  • Page 26 Configure MultiControl Sub-index Description Data type Access Comment Control program USINT Error 6 Control program USINT Error 7 Control program USINT Error 8 Operating and Programming...

  • Page 27: Description Of The Control Programs

    In SingleRelease mode, the deduction takes place in individual zones, in TrainRelease mode, the deduction is block by block, so that all associated zones are released almost simultaneously. In the ZPA programs, one MultiControl can control up to four zones. Each zone can be stopped via an input signal or a PLC.

  • Page 28: Zpa Single Release

    Description of the control programs 5.1 ZPA Single Release For Single Release the removal is done in individual zones („ZPA Single Release 1 Zone“ to „ZPA Single Release 4 Zone“). Free RollerDrive connections can be used as slave motors according to the table (PII Motor States).

  • Page 29: Plc References According To Process Image "Universal Full" (See Process Data)

    Description of the control programs PLC references according to process image "Universal Full" (see process data) PII - Sensors 1 - 5 1 Zone 2 Zones 3 Zones 4 Zones PLC-Reference (Read) Byte Sensor Zone 1 Sensor Zone 1 Sensor Zone 1 Sensor Zone 1 I: 0 Not used...
  • Page 30 Description of the control programs PII - Control Outputs (Control Output 1 - 4) 1 Zone 2 Zones 3 Zones 4 Zones PLC-Reference (Read) Byte Zone 1 Zone 1 Zone 1 Zone 1 I: 28 blocked blocked blocked blocked Not used Zone 2 Zone 2 Zone 2...

  • Page 31: Zpa Train Release

    Description of the control programs 5.2 ZPA Train Release In Train Release („ZPA Train Release 1 Zone“ to „ZPA Train Release 4 Zone“) the removal always occurs in blocks, so that all the associated zones are free at nearly the same time. After a system restart or after an error incident, initialization is done in the mode „Single Release“.

  • Page 32: Plc References According To Process Image "Universal Full" (See Process Data)

    Description of the control programs PLC references according to process image "Universal Full" (see process data) PII - Sensors 1 - 5 1 Zone 2 Zones 3 Zones 4 Zones PLC-Reference (Read) Byte Sensor Zone 1 Sensor Zone 1 Sensor Zone 1 Sensor Zone 1 I: 0 Not used...
  • Page 33 Description of the control programs PII - Control Outputs (Control Output 1 - 4) 1 Zone 2 Zones 3 Zones 4 Zones PLC-Reference (Write) Byte Zone 1 Zone 1 Zone 1 Zone 1 I: 28 blocked blocked blocked blocked Not used Zone 2 Zone 2 Zone 2...

  • Page 34: Handover (Handshake Signals)

    Description of the control programs Handover (Handshake Signals) The exchange of the required information for the transport of conveyed items between the MultiControl and an external control takes place via handshake signals. Out Up = Signal from MultiControl Zone 1 is free...
  • Page 35 Description of the control programs PIO - Handshake Signals Zone Digital I/O Setting PLC-Reference (Write) Byte In Up Signal transfer in to first zone Handshake In Up Q: 8 In Down Signal transfer out of last zone Handshake In Down Q: 8 The signal for discharging the conveyed items must be active until the conveyed items no longer block the zone sensor.

  • Page 36: Zpa Transfer In

    Description of the control programs 5.3 ZPA Transfer In With the "ZPA Transfer In" program, conveyed items can be fed into the conveyor line from up to two additional infeeds. The conveyed items are forwarded downstream according to the direction of upstream, left or right.

  • Page 37: Timer

    PLC references according to process image "Universal Full" (see process data) PII - Sensors 1 - 4 Description Connection Type PLC-Reference (Read) MultiControl Byte Sensor Vertical Zero Position Sensor Zone 1 PNP / positive I: 0 Sensor Infeed Left (gap control)
  • Page 38 Description of the control programs PII - Motor States (Speed 1 - 4) Description Connection Connection PLC-Reference MultiControl Interface Box (Read) Byte Motor Lift Drive Motor 1 I: 3 Motor Belt Drive Motor 2 I: 4 Motor Conveyor Roll RD 3...

  • Page 39: Merge Prioritization

    Description of the control programs Merge prioritization Direction selection Left Right Decision From Up to Down Free Free Free No transport Free Free Blocked No transport Free Blocked Free No transport Free Blocked Blocked No transport Blocked Free Free From up to down Blocked Free Blocked...

  • Page 40: Handover (Handshake-Signals)

    In order from up / left / right to down Handover (Handshake-Signals) The exchange of the required information for the transport of conveyed items between the MultiControl and an external control takes place via handshake signals. Out Left = Signal from MultiControl Transfer is free...
  • Page 41 Description of the control programs PIO - Handshake Signals Zone PLC-Reference (Read) Byte In Left Signal: Transfer in from left Q: 8 In Right Signal: Transfer in from right Q: 8 Operating and Programming...

  • Page 42: Zpa Transfer Out

    If this cannot be guaranteed in time, it is recommended to set a stop function on the MultiControl of the upstream conveyor in order to avoid errors during reading and transferring out.

  • Page 43: Timer

    The parameter "Timer 1 - Connection monitoring" should not be changed. PLC references according to process image "Universal Full" (see process data) PII - Sensors 1 - 4 Description Connection Type PLC-Reference (Read) MultiControl Byte Sensor Vertical Zero Position Sensor Zone 1 PNP / positive I: 0 Sensor Outfeed Left...
  • Page 44 Description of the control programs PII - Motor States (Speed 1 - 4) Description Connection Connection PLC-Reference MultiControl Interface Box (Read) Byte Motor lift drive Motor 1 I: 3 Motor belt drive Motor 2 I: 4 Motor conveyor roll RD 3...

  • Page 45: Merge Prioritization

    Description of the control programs Merge prioritization Direction selection Left Right Decision From Up to Down Free Free Free From Up to Down Free Free Blocked From Up to Down Free Blocked Free From Up to Down Free Blocked Blocked From Up to Down Blocked Free...

  • Page 46: Handover (Handshake-Signals)

    No Transport Handover (Handshake-Signals) The exchange of the required information for the transport of conveyed items between the MultiControl and an external control takes place via handshake signals. Out Left = Signal from MultiControl Conveyed items for left set to transfer...
  • Page 47 Description of the control programs PIO - Handshake Signals Zone PLC-Reference (Read) Byte In Left Signal: Transfer out to the Left Q: 8 In Right Signal: Transfer out to the Right Q: 8 Operating and Programming...

  • Page 48: Zpa Merge

    Description of the control programs 5.5 ZPA Merge With the "ZPA Merge" program, conveyed items can be fed into the conveyor line of up to two additional infeeds. If an infeed has been cleared in the "Automatic merge" setting, the remaining infeeds are automatically handled alternately in order to avoid jams (see table "Merge prioritization").

  • Page 49: Plc References According To Process Image "Universal Full" (See Process Data)

    Description of the control programs PLC references according to process image "Universal Full" (see process data) PII - Motor States (Speed 1 - 4) Connection Connection PLC-Reference Description MultiControl Interface Box (Read) Byte Motor not used I: 3 Motor not used...

  • Page 50: Merge Prioritization

    Description of the control programs Merge prioritization Direction selection Left Right Decision From Up to Down Free Free Free No Transport Free Free Blocked No Transport Free Blocked Free No Transport Free Blocked Blocked No Transport Blocked Free Free From Up to Down Blocked Free Blocked...
  • Page 51 Description of the control programs Direction selection Left Right Decision Automatic Merge Free Free Free No Transport Free Free Blocked From Right to Down Free Blocked Free From Left to Down Free Blocked Blocked In order from Left / Right nach Down Blocked Free...

  • Page 52: Handover (Handshake-Signals)

    Description of the control programs Handover (Handshake-Signals) The exchange of the required information for the transport of conveyed items between the MultiControl and an external control takes place via handshake signals. Out Left = Signal from MultiControl Merge is free...

  • Page 53: Zpa Hpd (High Performance Divert)

    If this cannot be guaranteed in time, it is recommended to set a stop function on the MultiControl of the upstream conveyor in order to avoid errors during reading and transferring out.

  • Page 54: Plc References According To Process Image "Universal Full" (See Process Data)

    Description of the control programs PLC references according to process image "Universal Full" (see process data) PII - Sensors 1 - 4 Declaration Connection Type PLC-Reference (Read) MultiControl Byte Rotary actuator zero position Sensor 1 PNP / negative I: 0 Sensor outfeed left...
  • Page 55 Description of the control programs PIO - Control Inputs Overwrite (Control Input 1 - 4) Description PLC-Reference (Write) Byte Direction selection 1 Q: 5 Direction selection 2 Q: 5 Direction selection 3 Q: 5 Direction selection 4 Q: 5 Direction selection Description From Up to Down From Up to Left 45...

  • Page 56: Merge Prioritization

    Description of the control programs Merge prioritization Direction selection Down Left Right Decision From Up to Down Free Free Free From Up to Down Free Free Blocked From Up to Down Free Blocked Free From Up to Down Free Blocked Blocked From Up to Down Blocked...

  • Page 57: Handover (Handshake-Signals)

    No Transport Handover (Handshake-Signals) The exchange of the required information for the transport of conveyed items between the MultiControl and an external control takes place via handshake signals. Out Left = Signal from MultiControl Conveyed items for left are ready...
  • Page 58 Description of the control programs PIO - Handshake Signals Zone PLC-Reference (Read) Byte In Left Signal: Transfer out to the left Q: 8 In Right Signal: Transfer out to the right Q: 8 Operating and Programming...

  • Page 59: Semi-Automatic Programs

    Description of the control programs 5.7 Semi-automatic programs In semi-automatic programs, it is possible to control the drives of the transfer with digital signals. 5.8 HPD Semi-Automatic At a maximum, the HPD can rotate from +90 bis -90. Timer Description Default [ms] 0-Positioning (Homing) 1000...

  • Page 60: Plc References According To Process Image "Universal Full" (See Process Data)

    Description of the control programs PLC references according to process image "Universal Full" (see process data) PII - Sensors 1 - 4 Description Connection Type PLC-Reference (Read) MultiControl Byte 0-position Rotary Actuator Sensor 1 PNP / negative I: 0 Sensor Outfeed left...
  • Page 61 Description of the control programs Select angle setting Angle setting 0 - 30 (left) - 45 (left) - 90 (left) + 30 (right) + 45 (right) + 90 (right) Homing PII - Control Outputs (Control Output 1 - 4) PLC-Reference (Read) Byte Homing I: 28...

  • Page 62: Transfer Semi-Automatic

    Description of the control programs 5.9 Transfer Semi-Automatic In "Motorsettings" set motor 1 to "counterclockwise". Timer Description Default [ms] Error Reset (restart of the program after timeout) 2000 Not used 2000 Not used 2000 Monitoring Time (movement not ended within the time 2000 period, vertical zero position not reached) Operating and Programming...

  • Page 63: Plc References According To Process Image "Universal Full" (See Process Data)

    Description of the control programs PLC references according to process image "Universal Full" (see process data) PII - Sensors 1 - 4 Connection Description Type PLC-Reference (Read) MultiControl Byte Sensor Vertical Zero Position Sensor 1 PNP / positive I: 0 Sensor Outfeed Left (gap...
  • Page 64 Description of the control programs PIO - Control Inputs Overwrite (Control Input 1 - 4) Description PLC-Reference (Write) High Byte Stop Normal I: 28 Operation Lift Up Lift Down I: 28 Operational Not used I: 28 Not Operational Not used I: 28 Operating and Programming...

  • Page 65: I/O Device

    (direction of rotation seen from the cable end of the RollerDrive). "Acceleration" and "Deceleration" change the start-stop behaviour of the RollerDrive. The parameter "Alternate speed" is only used in the process image "I/O Mode Tiny". To apply the changed parameters to the MultiControl, press the "Submit" button. Operating and Programming...

  • Page 66: Specific Parameters (Only Transfer And Hpd) In The I/O Device

    5.11 Specific parameters (only Transfer and HPD) in the I/O device The MultiControl allows the use of the Transfer or the HPD as a fully PLC-controlled device. All functions must be realized by the PLC. The MultiControl then works as a bus slave device.

  • Page 67: Hpd

    I: 3 Motor Belt Drive Motor 2 I: 4 The MultiControl is the interface to the two motors in the HPD. PLC references according to process image "Universal Full" (see process data) PII - Sensors 1 - 4 Connection Description...
  • Page 68 Description of the control programs PII - Motor States (Speed 1 - 4) Description Connection Connection PLC-Reference MultiControl Interface Box (Read) Byte Motor Rotary Actuator Motor 1 I: 3 Motor Conveyor RollerDrive Motor 2 I: 4 Homing: During operation of the HPD, a rotation of the carrying rollers relative to the zero position may occur.

  • Page 69: Description Of The Service Functions

    The method can be triggered by using the magnetic key or by a function in the web server. After the Teach-in has been completed, all modules are in ZPA mode. If a setting in the first MultiControl is changed before the procedure, then the MultiControl are in the selected Control program after the Teach-in procedure.

  • Page 70: Prerequisites

    To start the teach-in process, the magnetic sensor must be actuated. When the ➢ magnetic sensor detects the magnetic key, the "Fault" LED lights up permanently. After one second, the LED bar on the left side of the MultiControl starts a running ➢ light.

  • Page 71: Assign Slave Rollerdrive

    Re-actuate the magnetic sensor. If the LED "RD 4" is lit, remove the magnetic key. ➢ If RollerDrive are connected to a MultiControl, but no corresponding zone sensors, they are detected as Slave RollerDrive. The Slave RollerDrive of a zone turn un a pulsing fashion. The Slave RollerDrive are assigned by activating the corresponding zone sensor.

  • Page 72: Abort The Teach-In Procedure

    If the sensor settings are changed and the ZPA program is desired, this must be set via web browser. If sensors do not match the factory settings of the MultiControl, it is possible to change them with the help of the magnetic key: Actuate the magnetic sensor.

  • Page 73: Plug&Play

    ➢ the magnetic sensor detects the magnetic key, the "Fault" LED lights up permanently. After one second, the LED bar on the left side of the MultiControl starts a running ➢ light. As soon as the LED "Sensor 1" lights up, remove the magnetic key and wait until ➢...

  • Page 74: Plug&Play Semi-Automatic

    After the LED “RD 1” lights up, the MultiControl is ready to receive configurations. This mode has no time limit. It may be cancelled only by re-starting the MultiControl. Always prepare only one MultiControl for reception! Otherwise all the prepared units will get the same configuration.

  • Page 75: Examples Of Applications

    Examples of applications 7 Examples of applications 7.1 Example 1: Conveyor with three MultiControl MultiControl 1 Control Program Selection: „ZPA Single Release 4 Zone“ MultiControl 2 Control Program Selection: „ZPA Single Release 4 Zone“ Operating and Programming...
  • Page 76 Examples of applications MultiControl 3 Control Program Selection: „ZPA Single Release 4 Zone“ Operating and Programming...

  • Page 77: Example 2: Conveyor And Transfer With Five Multicontrol

    Examples of applications 7.2 Example 2: Conveyor and Transfer with five MultiControl MultiControl 1 Control Program Selection: „ZPA Single Release 4 Zone“ MultiControl 2 Control Program Selection: „ZPA Single Release 4 Zone“ Operating and Programming...
  • Page 78 Examples of applications MultiControl 3 Control Program Selection: „ZPA Single Release 4 Zone“ MultiControl 4 Control Program Selection: „ZPA Single Release 4 Zone“ Operating and Programming...

  • Page 79: Example 3: Start Sensor

    Examples of applications MultiControl 5 Control Program Selection: „ZPA Transfer In/Out“ 7.3 Example 3: Start sensor I/O 1 Function = Sensor 5 Polarity = negative The sensor connected to I/O 1 is now configured as a start sensor. Operating and Programming...

  • Page 80: Example 4: Stop Of Zone 3

    Examples of applications 7.4 Example 4: Stop of Zone 3 I/O 2 Function = Control Input 3 The third zone is stopped with a signal at I/O 2. I/O 4 Function = Control Output 3 The state “Zone sensor blocked” of the third zone is output to I/O 4. Operating and Programming...

  • Page 81: Process Data

    Process data 8 Process data The process data is divided into two parts: the process image of the inputs and the process image of the outputs. The addresses given in this chapter are to be understood as an offset to the start addresses specified in the configuration of the PLC.

  • Page 82: Digital I/O

    Process data Digital I/O The second BYTE contains the states of the digital I/O. The value of the variable depends on the configuration PNP / NPN and positive or negative polarity. When using the I/O as an output, the specified switching status is also displayed here. Description Byte Data type...

  • Page 83: Motor State

    First, the error outputs of the connected motors are returned. In this case, a logical ONE at the input means "Motor is Error state". To prevent unused motor connections from creating any errors, the connections should be deactivated, even if MultiControl is used as I/O device. Second, the set values of the motors are output.

  • Page 84: System Status

    The last part of the process image of the inputs is subdivided into five subsections: • Control Inputs • Control Outputs • Handshake-Signals • Zone status • Global signals These input signals have no meaning for the use of MultiControl as I/O device. Operating and Programming...
  • Page 85 Process data Description Byte Data type Comment ControlInput 1 BOOL ControlInput 2 BOOL ControlInput 3 BOOL ControlInput 4 BOOL ControlInput 5 BOOL ControlInput 6 BOOL ControlInput 7 BOOL ControlInput 8 BOOL DecisionByte BYTE ControlOutput 1 BOOL ControlOutput 2 BOOL ControlOutput 3 BOOL ControlOutput 4 BOOL...
  • Page 86 Process data Description Byte Data type Comment ZoneBusy 4 BOOL Reserve BOOL Reserve BOOL Reserve BOOL Reserve BOOL ZoneError1 BYTE ZoneError2 BYTE ZoneError3 BYTE ZoneError4 BYTE Reserve BOOL Reserve BOOL Reserve BOOL Reserve BOOL Reserve BOOL Reserve BOOL Reserve BOOL Reserve BOOL Operating and Programming...

  • Page 87: Process Image Of The Outputs

    Process data 8.2 Process image of the outputs The process image of the outputs is divided into three parts: • Digital I/O • Motors • Additional Signals Digital outputs The digital outputs are located in the first part process image of the outputs. The outputs can be directly switched by a PLC only if the I/O is set to "2: PLC-Output".
  • Page 88 To set the speed, switch a percentage value between 5 and 100 according to the table ➢ below to the "Speed" output at the "RD" connection of MultiControl. (Values not listed can be interpolated in a linear way.) To reverse the direction of rotation, use negative values between -5 and -100.
  • Page 89 Process data Additional Signals The last part of the process image of the outputs is subdivided into three subsections: • Control Inputs Overwrite • Control Outputs Overwrite • Handshake-Signals Overwrite Description Byte Data type Comment ControlInput 1 BOOL ControlInput 2 BOOL ControlInput 3 BOOL...
  • Page 90 Process data Description Byte Data type Comment Out Down BOOL Out Left BOOL Out Right BOOL Reserve BOOL Reserve BOOL Reserve BOOL Reserve BOOL Reserve BOOL Reserve BOOL Reserve BOOL Reserve BOOL Operating and Programming...

  • Page 91: Different Process Images

    Process data 8.3 Different process images From firmware version 2.1.xx it is possible to select different process images: • Universal Full (Default) • Universal Compact • I/O Mode • Control Mode • I/O Tiny Mode These differ in the number of available data and the associated storage space. This also results in differences in the addressing.
  • Page 92 Process data Process Image Description Type Byte Bit Byte Bit Byte Bit Byte Bit Byte Bit Handshake Up Out BOOL 29 .4 11 .4 6 .4 Handshake Down Out BOOL 29 .5 11 .5 6 .5 Handshake Left Out BOOL 29 .6 11 .6 6 .6...

  • Page 93: Pii, Process Image „Universal Full

    Process data PII, Process Image „Universal Full“ Byte Category Description Type Comment 0 .0 Sensors Sensor 1 BOOL High = Sensor active (input type and polarity 0 .1 Sensors Sensor 2 BOOL can be configured) 0 .2 Sensors Sensor 3 BOOL 0 .3 Sensors...
  • Page 94 Process data Byte Category Description Type Comment 1 .3 Digital I/O I/O 4 BOOL Logical state, voltage PLC Input level depends on PLC Output configuration (NPN/PNP; Handshakes: polarity) State at input, In Up high/low = sensor In Down blocked/not blocked Out Up Out Down 1 .4...
  • Page 95 Process data Byte Category Description Type Comment System State Voltage_Motor Voltage „Motor Power“ in System State Voltage_Logic Voltage „Power Logic + Sensors“ in mV System State Temperature Temperature in 0,1 C System State SystemUpTime DINT Operating time in seconds since the last start/restart 26 .0 Control Inputs...
  • Page 96 Process data Byte Category Description Type Comment Zone States ZoneError1 SINT 0 = OK; ≠ 0 = Zone Error Zone States ZoneError2 SINT Zone States ZoneError3 SINT Zone States ZoneError4 SINT Reserve Reserve SINT Reserve Operating and Programming...

  • Page 97: Pio, Process Image „Universal Full

    Process data PIO, Process Image „Universal Full“ Byte Category Description Type Comment 0 .0 Digital Outputs Output 1 BOOL PLC Output 0 .1 Digital Outputs Output 2 BOOL PLC Output 0 .2 Digital Outputs Output 3 BOOL PLC Output 0 .3 Digital Outputs Output 4 BOOL...
  • Page 98 Process data Byte Category Description Type Comment 6 .0 Control Inputs DecisionInput Not implemented Overwrite 7 .0 Control ControlOutput1 BOOL Outputs Overwrite 7 .1 Control ControlOutput2 BOOL Outputs Overwrite 7 .2 Control ControlOutput3 BOOL Outputs Overwrite 7 .3 Control ControlOutput4 BOOL Outputs Overwrite...
  • Page 99 Process data Byte Category Description Type Comment 8 .0 Handshake UpIn BOOL Start first zone Signals Overwrite 8 .1 Handshake DownIn BOOL Start last zone Signals Overwrite 8 .2 Handshake LeftIn BOOL Start left Signals Overwrite Handshake 8 .3 RightIn BOOL Start right Signals...

  • Page 100: Pii, Process Image „Universal Compact

    Process data PII, Process Image „Universal Compact“ Byte Category Description Type Comment 0 .0 Sensors Sensor 1 BOOL High = Sensor active (input type und priority can be 0 .1 Sensors Sensor 2 BOOL configured) 0 .2 Sensors Sensor 3 BOOL 0 .3 Sensors...
  • Page 101 Process data Byte Category Description Type Comment 2 .7 System State ControlFail BOOL High = Error Control System State ErrorState UINT8 Actual error state (0 = operational, 1 = minor Error, 2 = major Error) System State LastError UINT8 Last error that occurred Motors SpeedPos1 SINT8...
  • Page 102 Process data Byte Category Description Type Comment 10 .6 Control ControlOutput BOOL Outputs 10 .7 Control ControlOutput BOOL Meaning depends on the Outputs selected state table (such as ‘stop zone’ for the state table Zone Control) 11 .0 Handshake In_Up BOOL High = Upstream zone has Signals...
  • Page 103 Process data Byte Category Description Type Comment 12 .4 Zone State ZoneError 1 BOOL High = Transport error Zone 1 12 .5 Zone State ZoneError 2 BOOL High = Transport error Zone 2 12 .6 Zone State ZoneError 3 BOOL High = Transport error Zone 3 12 .7...

  • Page 104: Pio, Process Image „Universal Compact

    Process data PIO, Process Image „Universal Compact“ Byte Category Description Type Comment 0 .0 Digital I/O Output 1 BOOL High = Auxiliary output active (output type and 0 .1 Digital I/O Output 2 BOOL polarity can be configured) 0 .2 Digital I/O Output 3 BOOL...
  • Page 105 Process data Byte Category Description Type Comment 6 .0 Control Control BOOL Meaning depends on the Outputs Output 1 selected state table (such as Overwrite ‘stop zone’ for the state table Zone Control) 6 .1 Control Control BOOL Outputs Output 2 Overwrite 6 .2 Control...
  • Page 106 Process data Byte Category Description Type Comment 7 .0 Handshake UpIn BOOL High = Upstream zone has Signals an item to convey Overwrite 7 .1 Handshake DownIn BOOL High = Downstream zone is Signals free Overwrite 7 .2 Handshake LeftIn BOOL High = Left zone has an item Signals...
  • Page 107 Process data Byte Category Description Type Comment 8 .0 Global Signals Start BOOL Starts all RollerDrive of the network user 8 .1 Global Signals StartInvers BOOL Starts all RollerDrive of the network user in the opposite direction 8 .2 Global Signals NormalStop BOOL Stops all zones of the...

  • Page 108: Pii, Process Image „I/O Mode

    Process data PII, Process Image „I/O Mode“ Byte Category Description Type Comment 0 .0 Sensors Sensor 1 BOOL High = Sensor active (input type and polarity can be 0 .1 Sensors Sensor 2 BOOL configured) 0 .2 Sensors Sensor 3 BOOL 0 .3 Sensors...
  • Page 109 Process data Byte Category Description Type Comment System State ErrorState UINT8 Actual error state (0 = operational, 1 = minor Error, 2 = major Error) System State LastError UINT8 Last error that occurred Motors SpeedPos1 SINT8 Rpm/position Motor (-100..0..100 per cent Motors SpeedPos2 SINT8...

  • Page 110: Pio, Process Image „I/O Mode

    Process data PIO, Process Image „I/O Mode“ Byte Category Description Type Comment 0 .0 Digital I/O Output 1 BOOL High = Auxiliary output 1 active (output type and 0 .1 Digital I/O Output 2 BOOL polarity can be configured) 0 .2 Digital I/O Output 3 BOOL...

  • Page 111: Pii, Process Image „Control Mode

    Process data PII, Process Image „Control Mode“ Byte Category Description Type Comment 0 .0 Sensors Sensor 1 BOOL High = Sensor active (input type and polarity can be 0 .1 Sensors Sensor 2 BOOL configured) 0 .2 Sensors Sensor 3 BOOL 0 .3 Sensors...
  • Page 112 Process data Byte Category Description Type Comment 4 .0 Control Inputs ControlInput1 BOOL Meaning depends on the selected state table (such as 4 .1 Control Inputs ControlInput2 BOOL ‘stop zone’ for the state table Zone Control) 4 .2 Control Inputs ControlInput3 BOOL 4 .3...
  • Page 113 Process data Byte Category Description Type Comment 6 .0 Handshake In_Up BOOL High = Upstream zone has Signals an item to convey 6 .1 Handshake In_Down BOOL High = Downstream zone is Signals free 6 .2 Handshake In_Left BOOL High = Left zone has an item Signals to convey, or left zone is free 6 .3...
  • Page 114 Process data Byte Category Description Type Comment 8 .0 Global Signals Reserve BOOL Not used 8 .1 Global Signals Reserve BOOL 8 .2 Global Signals Reserve BOOL 8 .3 Global Signals Reserve BOOL 8 .4 Global Signals Reserve BOOL 8 .5 Global Signals Reserve BOOL...

  • Page 115: Pio, Process Image „Control Mode

    Process data PIO, Process Image „Control Mode“ Byte Category Description Type Comment 0 .0 Control Inputs Control Input 1 BOOL Meaning depends on the Overwrite selected state table (such as ‘stop zone’ for the state table 0 .1 Control Inputs Control Input 2 BOOL Zone Control)
  • Page 116 Process data Byte Category Description Type Comment 1 .0 Control Control BOOL Meaning depends on the Outputs Output 1 selected state table (such as Overwrite ‘stop zone’ for the state table Zone Control) 1 .1 Control Control BOOL Outputs Output 2 Overwrite 1 .2 Control...
  • Page 117 Process data Byte Category Description Type Comment 2 .0 Handshake UpIn BOOL High = Upstream zone has Signals an item to convey Overwrite 2 .1 Handshake DownIn BOOL High = Downstream zone is Signals free Overwrite 2 .2 Handshake LeftIn BOOL High = Left zone has an item Signals...
  • Page 118 Process data Byte Category Description Type Comment 3 .0 Global Signals Start BOOL Starts all RollerDrive of the network user 3 .1 Global Signals StartInvers BOOL Starts all RollerDrive of the network user in the opposite direction 3 .2 Global Signals NormalStop BOOL Stops all zones of the...

  • Page 119: Pii, Process Image „I/O Mode Tiny

    Process data PII, Process Image „I/O Mode Tiny“ Byte Category Description Type Comment 0 .0 Sensors Sensor 1 BOOL High = Sensor active (input type and polarity can be 0 .1 Sensors Sensor 2 BOOL configured) 0 .2 Sensors Sensor 3 BOOL 0 .3 Sensors...
  • Page 120 Process data Byte Category Description Type Comment 3 .0 Motors MotorError 3 BOOL High = Error Motor 3 .1 Motors MotorOn 3 BOOL High = Motor on 3 .2 Motors MotorV2 3 BOOL High = Speed V2 selected 3 .3 Motors MotorDir 3 BOOL...

  • Page 121: Pio, Process Image „I/O Mode Tiny

    Process data PIO, Process Image „I/O Mode Tiny“ Byte Category Description Type Comment 0 .0 Digital I/O Output 1 BOOL High = Auxiliary output 1 active (output type and 0 .1 Digital I/O Output 2 BOOL polarity can be configured) 0 .2 Digital I/O Output 3...

  • Page 122: Pio, Process Image „Position Mode

    Process data PIO, Process Image „Position Mode“ Byte Category Description Type Commend Target Position Motor 1 INT16 Target position Range: +32.768 to Target Position Motor 2 INT16 -32.768 mm Target Position Motor 3 INT16 Target Position Motor 4 INT16 Current position Motor 1 INT16 Current position...

  • Page 123: O Configuration

    I/O configuration 9 I/O configuration Value Description Comment None I/O not used PLC Input Input signal to PLC PLC Output Output signal from PLC Sensor 5 Additional inputs can also be found at the corresponding point in the Sensor 6 process image.
  • Page 124 I/O configuration Value Description Comment Handshake InSide 1 Handshake InSide 2 Handshake OutUp Handshake OutDown Handshake OutSide 1 Handshake OutSide 2 StartGlobalDirect StartGlobalInvers StopGlobalDirect StopGlobalZPA AlternateSpeedGlobal InverseDirectnGlobal ErrorOutGlobal VDCErrorIn 1 VDCErrorIn 2 VDCDirectionOut 1 VDCDirectionOut 2 VDCStepPulseOut 1 VDCStepPulseOut 2 Operating and Programming...

  • Page 125: Interface Box For Vdc Motors

    Interface Box for VDC Motors 10 Interface Box for VDC Motors The interface box is the interface between the MultiControl and the VDC motors of the transfer or the HPD. The MultiControl is powered by the Interface Box. The two motors and the external power supply with M12 plugs are connected to the interface box.

  • Page 126: Dip Switch Of The Interface Box

    Pins 1 and 2 must both be connected with + 24V. Pins 3 and 4 must be connected to 0V. Power RollerDrive of MultiControl is connected to the interface box as standard. Power Logic can be optionally connected by the customer.

  • Page 127: Signal Flow

    Signal flow 11 Signal flow Operating and Programming...
  • Page 128 Notes Operating and Programming...
  • Page 129 Notes Operating and Programming...
  • Page 130 Notes Operating and Programming...
  • Page 131 © Copyright For your local contact visit Interroll.com/contact/...

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