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Summary of Contents for Interroll AdControl
- Page 1 INSPIRED BY EFFICIENCY Operating Manual Interroll AdControl...
- Page 2 All signs contained in this document (protected marks, such as logos and trade names) are the property of Interroll Holding AG, CH or of third parties and must not be used, copied or distributed without prior written consent.
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Page 3: Table Of Contents
Inhalt About this document Information about this operating manual Warning notices in this document Symbols Safety-related information State of the art Proper use Improper use 2.4 Qualification of personnel Dangers Injury to persons Electricity Work environment Faults in operation Maintenance Unintentional start-up Interface to other devices Operating modes/operating phases Standard operation... - Page 4 Inhalt Transport and storage Transport Storage Assembly and installation Warning notices for installation Assembling the AdControl Warning notices for electrical installation Electrical installation Eingänge und Ausgänge Initial startup and operation Commissioning Pre-commissioning checks Inspection before each commissioning Operation Maintenance and cleaning...
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Page 5: About This Document
About this document Information about this operating manual The operating manual is part of the Interroll product(s) named on the title and contains important notes and information on the various operating phases of the product(s) named. As with all our products, the operating instructions are subject to constant monitoring and will be adapted if necessary. -
Page 6: Warning Notices In This Document
About this document Warning notices in this document Warning notices are provided in the context in which danger can occur and describe the nature of the danger in question. They are structured according to the following examples: SIGNAL WORD Type and source of hazard Consequence(s) in the event of non-compliance Measure(s) for avoiding hazard ¾... -
Page 7: Symbols
About this document NOTE Denotes a situation that can lead to material damage. Preventive measures ¾ Symbols This symbol indicates useful and important information. ü This symbol indicates a requirement that must be fulfilled before carrying out assembly or repair work. This symbol indicates general information relating to safety. ¾ This symbol indicates an action that needs to be performed. •... -
Page 8: Safety-Related Information
The AdControl can be used if a RollerDrive EC300 (predecessor of the EC310) is to be replaced by a RollerDrive EC310. The AdControl has a short connection cable with plug. The plug corresponds to that of the EC300 and is connected to the existing DriveControl EC200/EC300 or extension cable. -
Page 9: Qualification Of Personnel
This operating manual is intended for the following target audiences: Operators Operators are trained in how to operate and clean the Interroll AdControl unit and follow the safety regulations. Service engineers The service engineers have a specialist technical education or have successfully completed a training course from the manufacturer. -
Page 10: Dangers
¾ Maintenance, installation and repair work on the unit must only be carried out by authorised technical personnel in compliance with the applicable provisions. ¾ Before switching on the AdControl, ensure that no unauthorised personnel are situated in the vicinity of the conveyor/conveying system. -
Page 11: Interface To Other Devices
Following the integration of the AdControl into a conveyor system, the entire system must be checked for any ¾... -
Page 12: Applicable Documentation
Safety-related information Applicable documentation In order to ensure proper use of the RollerDrive, additional operating manuals/documentation relating to the following must be consulted: • Power supply unit • RollerDrive • Description of the conveyor system/unit Also ensure that you adhere to the information given in the operating manuals of the connected devices. Version 2.0 (12/2019) Online 12 von 38 Translation of the original operating manual... -
Page 13: Product Information
When the RollerDrive motor brakes, it acts as a generator and feeds energy back into the power supply. The AdControl has a built in brake chopper (load resistor) to limit the DC voltage on the connection to a stable level. -
Page 14: Temperature Protection
Product information Temperature protection The brake chopper resistor is temperature-controlled. If, due to specific application properties (e. g. high conveying weight or high conveying speed), the brake chopper resistance is frequently switched, the DriveControl switches off when it becomes too hot (approx. 90 °C inner temperature). If temperature protection is activated, this state is indicated by the LEDs and no start signal will be transmitted to the RollerDrive. When the DriveControl has cooled down, the RollerDrive restarts automatically when a signal is pending. -
Page 15: Components
Product information Components 1 RollerDrive connector 4 Marker (changeable) 2 Mounting link with hole for countersunk screw 5 Cover for DIP switches 3 LED Ready und Fault 6 Controller connection Typenschild 1 Product name 4 Manufacturer’s address 2 Manufacturer 5 Week and year of production 3 Serial number 6 Article number Version 2.0 (12/2019) Online... -
Page 16: Technical Data
Product information Technical data Rated voltage 24 V DC, protected extra-low voltage (PELV) Voltage range 19 bis 26 V DC (max. reverse polarity protection 30 V) Current consumption with RollerDrive: up to 5 A without RollerDrive: 0,5 A Protection classification IP 20 Cooling Convection Ambient temperature in operation... -
Page 17: Dip-Schalter
The DIP switches are used to select the gear ratio of the previously used RollerDrive EC300 and RollerDrive EC310 to be used in the future. Based on these values, the AdControl determines the necessary change that has to be made to the speed signal. -
Page 18: Meaning Of The Led
2 Bit 2 5 7,85:1 / 13:1 3 Bit 1 6 Reserve Meaning of the LED The LEDs indicate the operating state of the AdControl and the RollerDrive and provide information about the operating voltage. LED green Meaning Operating voltage... -
Page 19: Comparison Rollerdrive Ec310 And Ec300
Product information Comparison RollerDrive EC310 and EC300 Replacing a RollerDrive EC300 with a RollerDrive EC310 changes the torque and maximum speed. Nominal Max. torque Max. speed Gear ratio DIP switches torque [Nm] [Nm] [m/s] 7,85:1 EC300 EC310 Bit 3 Bit 2 Bit 1 Bit 0 EC300... - Page 20 Product information The following graphs show the conveyor speed as a function of the voltage and of the gear stages. Abbreviations: • v [m/s] Conveyor speed in m/s • U [V] Speed control in volts EC300 13:1 Version 2.0 (12/2019) Online 20 von 38 Translation of the original operating manual...
- Page 21 Product information Version 2.0 (12/2019) Online Translation of the original operating manual 21 von 38...
- Page 22 Product information EC300 7,85:1 Version 2.0 (12/2019) Online 22 von 38 Translation of the original operating manual...
- Page 23 Product information Version 2.0 (12/2019) Online Translation of the original operating manual 23 von 38...
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Page 24: Transport And Storage
Check each AdControl after transport for any visible damage. ¾ If any damage has been identified, photograph the damaged parts. ¾ In the event that damage has been incurred during transport, inform the shipping agent or Interroll ¾ immediately to ensure that you do not lose any potential damage claims. Do not expose the AdControl to any strong fluctuations in temperature, since this can lead to condensation ¾... -
Page 25: Assembly And Installation
An improper approach to installing the AdControl can lead to material damage or reduce the service life of the AdControl. To preserve the interior of the AdControl, do not allow the AdControl to fall or for it to be used in an ¾... -
Page 26: Warning Notices For Electrical Installation
Improper electrical installation can result in damage to the AdControl. Observe national regulations for electrical installation. ¾ Only operate the AdControl with a protective extra-low voltage (PELV) of 24 V or 48 V. ¾ Never operate the AdControl with an alternating voltage. -
Page 27: Electrical Installation
Assembly and installation Electrical installation Connect the control plug with the DriveControl or alternative controller. If necessary, set the DIP switches according to requirements (see „DIP switches”, page 19). Insert the plug of the RollerDrive so that with the the „RD” labeling can be read and the „EC310” labeling is to the rear, i.e. -
Page 28: Initial Startup And Operation
Ensure that no unauthorised persons are near the conveyor before switching on the operating voltage. ¾ Ambient conditions during operation see „Technical data”, page 18. The AdControl starts transmitting the signals as soon as the voltage is switched on. Version 2.0 (12/2019) Online 28 von 38... -
Page 29: Maintenance And Cleaning
Maintenance Checking the AdControl The AdControl itself requires no maintenance. However, in order to prevent faults from occurring, the connections and fixings must be examined on a regular basis. In the course of regular inspection and maintenance work on the conveyor, ensure that the screws of the ¾... -
Page 30: Cleaning
Never immerse the AdControl in fluids. ¾ If necessary, vacuum any dust or dust that is present. ¾ To clean the AdControl more thoroughly, disconnect it from the power supply, detach it and wipe it with a ¾ damp cloth. Version 2.0 (12/2019) Online 30 von 38... -
Page 31: Troubleshooting
Troubleshooting Troubleshooting Troubleshooting Symptom Possible Cause Help AdControl is not working or is No power supply Check whether the output ¾ working incorrectly voltage of the power supply is within the specified voltage range. Check the connections and ¾ correct if necessary. RollerDrive is rotating at the... -
Page 32: Decommissioning And Disposal
Switch off the power to the AdControl and ensure that it cannot be unintentionally switched on again. ¾ Decommissioning Remove all cables from the AdControl. ¾ Loosen the screws that have been used to attach the AdControl to the conveyor frame. ¾ Remove the AdControl from the conveyor frame. ¾ Disposal The operating company is responsible for disposing of the AdControl according to correct procedure. In doing so, the industry-specific and local provisions for disposing of the AdControl and its packaging must be observed. -
Page 33: Appendix
Appendix Appendix 10.1 Replacing a RollerDrive EC200 The RollerDrive EC310 can also replace a RollerDrive EC200. In such a case, speed variations may occur. To approximately achieve the desired speeds, different DIP switch settings are required than those used for the replacement of the RollerDrive EC300. Nominal torque Max. torque Gear ratio DIP switches Max. speed [m/s] [Nm] [Nm] Speed... - Page 34 Appendix Direction of rotation output (Pin 2) Properties not electrically isolated, short circuit-proof, infeed of external voltage not permitted Overvoltage protection max. 30 V DC Clockwise direction of rotation max. 4 V logical 0 Output current low max. 1 mA Load resistance = 57 kΩ...
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Page 35: Controller Connection
Appendix Controller Connection Cable 100 mm long with 5-pole M12 connector, matching socket of the Interroll DriveControl 200/300. Power supply (Pin 1, 3) Rated voltage 24 V DC Voltage range 19 bis 26 V DC Remaining ripple max. 200 mV Overvoltage resistance max. - Page 36 Appendix Eingang Geschwindigkeit (Pin 5) Properties not galvanically separated Reverse ppolarity protection max -30 V DC Max. voltage 30 V DC for max. 5s Total control range 0 to 10 V DC Control range conveying operation 2,0 to 8,6 V DC 2,0 V = 0,0 m/s EC300 7,85:1 8,6 V = 2,0 m/s...
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Page 37: Translation Of The Original Declaration Of Conformity
• Interroll AdControl conforms to the applicable provisions and the associated CE marking in accordance with the aforementioned Directives. Authorised for compiling technical documentation: Interroll Engineering GmbH, Höferhof 16, 42929 Wermelskirchen, Germany Jörg Schiffler Product Compliance Officer, Interroll Engineering GmbH Wermelskirchen 01.12.2019 Version 2.0 (12/2019) Online... - Page 38 INSPIRED BY EFFICIENCY © 2019 INTERROLL...
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