Checking The Spiral Spring; Checking The Drive Pawl; Measuring The Starter Rope; Assembling The Manual Starter - Yamaha E60HWD Service Manual

POWR

Checking the spiral spring

1. Check the spiral spring for cracks, bends,
or damage. Replace if necessary.

Checking the drive pawl

1. Check the drive pawl for cracks or dam-
age. Replace if necessary.

Measuring the starter rope

1. Measure the starter rope length. Replace
if the length is below specification.
Starter rope length:
1,920—2,080 mm (75.6—81.9 in)

Assembling the manual starter

1. Install the starter rope 1 into the sheave
drum 2.
2. Install the drive pawl and springs.
3. Install the manual starter handle 3.
2
NOTE:
9 Tie a knot at the end of the starter rope as
shown in the illustration.
9 Be sure to leave 5.0—10.0 mm (0.2—0.4
in) at the end a of the starter rope.
5-17
Power unit
3
1
a
69D50080
4. Wind the starter rope 2-1/2 around the
sheave drum in the direction of the arrow
shown in the illustration.
NOTE:
After winding the starter rope around the
sheave drum, install the starter rope in the
notch b.
5. Install the washer and the spiral spring 4
into the starter case.
d
c
NOTE:
Install the outer end c of the spiral spring
onto the pin d of the starter case.
6. Install the collar and the sheave drum
into the manual starter case 5.
5
NOTE:
Install the sheave drum, then set the spiral
spring by turning the sheave drum.
b
69D50090
4
69D50100
69D50110
69D5G11