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Yamaha 2CMH Rigging Manual

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Top Cover Pictograph Description
Table of Contents
2 9
RIGGING GUIDE
81162

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  Summary of Contents for Yamaha 2CMH

  • Page 1 RIGGING GUIDE Worldwide Edition 81162...
  • Page 3 A NOTICE indicates special precautions that must be taken to avoid damages to the prod- ucts. Specifications and descriptions are subject to change without notice. The PDF file is available from the service portal site maintained by Yamaha Motor Co., Ltd. The following contracted terms are expediently used on this guide. EXT; extension OP;...

  • Page 5: Table Of Contents

    CONTENTS INSTALLATION....................1-1 TOP COVER PICTOGRAPH DESCRIPTION...............1-2 UNCRATING PROCEDURE (FOR TYPICAL STEEL FRAME) ........1-3 MOUNTING THE OUTBOARD MOTOR...............1-5 MOUNTING THE REMOTE OIL TANK...............1-10 OUTBOARD MOTOR DIMENSIONS................1-12 PROPELLERS....................2-1 PROPELLER SPECIFICATIONS..................2-2 PROPELLER SELECTION ...................2-5 2009 PROPELLER APPLICATIONS ................2-5 WOT OPERATION RANGE TABLE ................2-11 REMOTE CONTROLS .................3-1 REMOTE CONTROL APPLICATIONS .................3-2 REMOTE SWITCH APPLICATIONS ................3-15...
  • Page 6 CONTENTS DIGITAL NETWORK GAUGE (6Y8) ............6-1 DIGITAL NETWORK GAUGE COMPATIBLE MODEL ..........6-2 DIGITAL NETWORK GAUGE APPLICATION ..............6-2 DIGITAL NETWORK GAUGE DIMENSIONS ...............6-3 OPTIONAL EQUIPMENTS ...................6-5 WIRE HARNESS ......................6-7 WIRING DIAGRAMS.....................6-9 INITIAL GAUGE SETUP .....................6-17 TROUBLESHOOTING ....................6-18 BASIC REQUIREMENTS ...................6-19 NMEA0183 COMPATIBLE EQUIPMENTS CONNECTION........6-19 BATTERY .....................7-1 RECOMMENDED BATTERY..................7-2 BATTERY CABLE LENGTH ..................7-3...
  • Page 7 INSTALLATION TOP COVER PICTOGRAPH DESCRIPTION........... 1-2 UNCRATING PROCEDURE (FOR TYPICAL STEEL FRAME) ....1-3 MOUNTING THE OUTBOARD MOTOR ..........1-5 WATER LEVEL GUIDELINE (4-STROKE ENGINES)......1-9 ADJUSTING TWIN MOTORS ............1-10 MOUNTING THE REMOTE OIL TANK ..........1-10 REMOTE OIL TANK DIMENSIONS ........... 1-10 NOTICE FOR MOUNTING THE REMOTE OIL TANK .......

  • Page 8: Top Cover Pictograph Description

    TOP COVER PICTOGRAPH DESCRIPTION The following pictographs are important sign to handle the crate. Read the notice and understand what pictographs mean to avoid a damage to the product when handling, transporting and/or keeping the crate. * Photo shows F300/F350. Stack limit: Max.

  • Page 9: Uncrating Procedure (For Typical Steel Frame)

    2. Cut the two straps (1). 6. Remove the wrapping (5), and inspect the outboard motor for concealed damage. If 3. Lift the top cover (2) straight up to remove. any damage is found, consult your Yamaha dealer. To be continued.
  • Page 10 UNCRATING PROCEDURE (FOR TYPICAL STEEL FRAME) 7. Remove the top cowling (6). * F350/F300 lifting eye kit (P/N: 90890-06820) as special service tool. Lifting eye kit contents: 8. If the lifting points are covered by the fly- Eye bolt (C) Eye bolt (C) wheel cover, remove it.

  • Page 11: Mounting The Outboard Motor

    UNCRATING PROCEDURE MOUNTING THE OUTBOARD (FOR TYPICAL STEEL FRAME) MOTOR WARNING 11. Carefully lift up the motor with the bottom crate so that the lifting-harness does not Overpowering a boat may cause severe contact to the engine components. instability. Never install an outboard motor Have a helper hold the frame to avoid injury that exceeds the maximum boat horse- while lifting.
  • Page 12 MOUNTING THE OUTBOARD For triple motors installation, set the motors as shown below. MOTOR If a boat has V-hull, the center motor should use longer transom motor than outside motors. Recheck the measurements, and verify the boat transom vertical centerline is straight. Measurements (a) and (b) should be the same, and measurement (c) and (d) should be the same.
  • Page 13 MOUNTING THE OUTBOARD * Due to combination of a boat type and an engine type, the mount height of outboard motor varies. MOTOR Therefore, the complete information is impossible to describe here. For further information, see the instruction issued 2. Adjust the height of outboard motor so that by boat manufacturer, or ask to the manufacturer.
  • Page 14 MOUNTING THE OUTBOARD For 115 – 300 and F115 – F350, select the transom mount bolt due to the boat transom MOTOR thickness. Boat transom 4. Apply a sealant to the mount holes, and se- Mount bolt size Bolt P/N thickness (T) cure the motor with supplied mount hard- 55 –...

  • Page 15: Water Level Guideline (4-Stroke Engines)

    MOUNTING THE OUTBOARD MOTOR WATER LEVEL GUIDELINE (4-STROKE ENGINES) If you replaced 2-stroke engine to 4-stroke engine which has the same horse power, a boat tends to become “stern heavy” because of heavier engine weight. As a result, water line will rise and get close to the power head. This effects a poor engine performance, and water could easily enter into the cylinder(s) and dam- age the engine.

  • Page 16: Mounting The Remote Oil Tank

    MOUNTING THE OUTBOARD MOUNTING THE REMOTE OIL MOTOR TANK The remote oil tank is required for 2-stroke V4 and V6 oil injection engines. ADJUSTING TWIN MOTORS Set the engines in the toe-out position, and REMOTE OIL TANK DIMENSIONS measure the distances between the two engines at the center point of the rear (a) and 10.5 liters (2.8 US gallons) tank front (b) of the lower casing.

  • Page 17: Notice For Mounting The Remote Oil Tank

    MOUNTING THE REMOTE OIL NOTICE FOR MOUNTING THE REMOTE TANK OIL TANK Follow the notifications below, for the remote Oil tank holder oil tank installation. mm (in.) • Mount the oil tank in as dry as possible loca- tion to avoid water entering into the oil tank. •...

  • Page 18: Outboard Motor Dimensions

    OUTBOARD MOTOR DIMENSIONS OVERALL DIMENSION ITEMS Symbol Definition and Description Horizontal distance from datum point to rearmost point of power unit Horizontal distance from datum point to forefront (depend on the model) of power unit Distance from datum point to farthest point on tiller handle, when the handle is in horizontal posi- tion (in use) Horizontal distance from datum point to rearmost point of the lower case Minimum distance from transom board or its extension to forefront of the lower case, with motor...
  • Page 19 OUTBOARD MOTOR DIMENSIONS OVERALL DIMENSION ITEMS 1-13...

  • Page 20: Overall Dimensions (2-Stroke)

    OUTBOARD MOTOR DIMENSIONS OVERALL DIMENSIONS (2-STROKE) E9.9DMH Model 6CMH 9.9FMH E15DMH 4ACMH (6MH) E8DMH (9.9MH) EK9.9DMH 2CMH 3AMH 5CSMH 5CMH 8CMH EK8DMH 15FMH EK15DMH (8MH) (15MH) EK9.9JMH Symbol EK15PMH mm (in.) 275 (10.8) 311 (12.2) 344 (13.5) 344 (13.5) 363 (14.3) 346 (13.6)
  • Page 21 OUTBOARD MOTOR DIMENSIONS OVERALL DIMENSIONS (2-STROKE) 25BMH E25BMH 20DMH 25BWH 20DMHO Model 25BWC (20MH) 30DMH 25XMH E40GWH 25NWH 20DWO 25BW 30DMHO 30DE 30HMH 30DETO E40GMH 25NWC 25NW 30HW 30DEHO 30DEO E30HMH EK40GMH 25NMH 30DWH Symbol 30HWH 25NMHO 30HWC (25MH) EK25BMH EK25CMH mm (in.) 428 (16.9)
  • Page 22 OUTBOARD MOTOR DIMENSIONS OVERALL DIMENSIONS (2-STROKE) 40VETO Model 40JMH 40XMH 40YETO E40JMH E40XMH 40XW 40XWT 40VMHO 40VE 50HEDO 40JWH E40JW 40XWH E40XW E40XWT 50HMHO 40VEO 50HET E40JWH E40XWH 50HETO Symbol EK40JMH (50TR) mm (in.) 504 (19.8) 504 (19.8) 533 (21.8) 553 (21.8) 533 (21.8) 490 (19.3)
  • Page 23 OUTBOARD MOTOR DIMENSIONS OVERALL DIMENSIONS (2-STROKE) 40VMHD Model 40VWHDO 40VWHTO E48CMH 55BED 55BED E60HMHD 50HMHD 55BET 55DEHD E60HWD E55CMH S-transom L-transom E60HWHD 50HWHD Symbol 50HWHDO 50HWHTO mm (in.) 528 (20.8) 487 (19.2) 531 (20.9) 516 (20.3) 516 (20.3) 545 (21.5) 532 (20.9) 532 (20.9) mm (in.)
  • Page 24 OUTBOARD MOTOR DIMENSIONS OVERALL DIMENSIONS (2-STROKE) Model 60FET 60FETO 60FED 60FED 60FETO 55DEHD 70BETO 75AED 75AET 60FEDO 60FEDO 70BETO 70BEHTO 75AEHD (70TR) 85AED 85AET S-transom L-transom (70TR) 85AEHD S-transom Symbol L/X-transom mm (in.) 547 (21.5) 532 (20.9) 547 (21.5) 532 (20.9) 532 (20.9) 545 (21.5) 545 (21.5)
  • Page 25 OUTBOARD MOTOR DIMENSIONS OVERALL DIMENSIONS (2-STROKE) Model 150AET E60JMHD 75CETO E115AET E115AMH E115AE 115CETO L150AET E65AMHD 90AETO 115BET 130BETO E115AWH 115BE (115TR) 200AET E75BMHD (90TR) 140BET L200AET Symbol mm (in.) 545 (21.5) 545 (21.5) 539 (21.2) 539 (21.2) 539 (21.2) 542 (21.3) 554 (21.8) 543 (21.4)
  • Page 26 OUTBOARD MOTOR DIMENSIONS OVERALL DIMENSIONS (2-STROKE) Z150PETO Z200RETO 150FETO (Z150TR) Z150QETO (VZ200RTR) Model (150TR) Z175GETO (VZ150TR) Z225HETO 150GETO 175DETO (Z175TR) Z175HETO 250GETO (VZ225HTR) (V150TR) 200FETO Z200NETO (VZ175TR) L250GETO Z250FETO 200GETO L200FETO (Z200TR) Z200PETO (VZ250FTR) Symbol 225DET LZ200NETO (VZ200TR) Z300BETO (LZ200TR) (VZ300BTR) mm (in.) 550 (21.7)

  • Page 27: Overall Dimensions (4-Stroke)

    OUTBOARD MOTOR DIMENSIONS OVERALL DIMENSIONS (4-STROKE) Model F6AMH F6AMH FT8DMH F2AMH (F6[A]MH) F6AWH (T8MH) F4AMH FT8DE FT8DEHP FT8DEP F2.5AMH F8CMH F8CMH FT8DWH (F4MH) (T8ER) (T8[D]PH) (T8[D]PR) (F2.5MH) (F8[C]MH) F8CWH (T8[D]EH) Symbol Long handle Short handle Long handle mm (in.) 315 (12.4) 375 (14.8) 430 (16.9) 430 (16.9)
  • Page 28 OUTBOARD MOTOR DIMENSIONS OVERALL DIMENSIONS (4-STROKE) F9.9HMH F15CMH (F15[C]MH) F9.9FMH Model F15CEH F9.9FMH (F9.9[F]MH) FT9.9GMH (F15[C]EH) F9.9FEH F9.9FEH F9.9FE (T9.9MH) FT9.9GEHP FT9.9GE FT9.9GEP F15CWH F9.9FWH (F9.9EH) (F9.9FER) FT9.9GWH (T9.9[G]PH) (T9.9ER) (T9.9[G]PR) F20BMH Short handle F9.9FWH (T9.9[G]EH) Symbol (F20MH) Long handle F20BEH (F20EH) F20BWH...
  • Page 29 OUTBOARD MOTOR DIMENSIONS OVERALL DIMENSIONS (4-STROKE) F25AMH Model F15CEHP (F25MH) F15CE F15CEP F25AE F20AET (F15CPH) F25AEH FT25BET F20BE F20BEP (F25ER) F25AET F25AEHT F20BEHP (F25EH) (T25TR) (F20ER) (F20PR) F25CM (F25TR) (F20PH) F25AWH Symbol F25CMH mm (in.) 488 (19.2) 489 (19.3) 488 (19.2) 580 (22.8) 580 (22.8) 580 (22.8)
  • Page 30 OUTBOARD MOTOR DIMENSIONS OVERALL DIMENSIONS (4-STROKE) F30AMHD F30AWHD F30AEHT F30AET F30AWHT Model F40DET (F30TR) F30AEHD F50FET (F30EH) F40BED F40FEHD F40FET F40FED F40FEHT (F50TR) F50FED F40BMHD (F40[B]ER) (F40EHA) (F40A) (F40EA) F60CET (F40[B]MH) F40BET Symbol (F60TR) F40BWHD (F40[B]TR) F40BEHD (F40EH) F40BWHT mm (in.) 569 (22.4) 569 (22.4) 583 (23.0)
  • Page 31 OUTBOARD MOTOR DIMENSIONS OVERALL DIMENSIONS (4-STROKE) Model F50FEHT FT50GET (F50TH) (T50TR) FT50GEHT F50DET F50FEHD FT50CET FT50CEHD FT50CED F60CEHT FT60DET FT60DEHT (F60TH) (T60TR) Symbol mm (in.) 576 (22.7) 584 (23.0) 584 (23.0) 584 (23.0) 576 (22.7) 584 (23.0) 576 (22.7) 576 (22.7) mm (in.) 142 (5.6) 266 (10.5)
  • Page 32 OUTBOARD MOTOR DIMENSIONS OVERALL DIMENSIONS (4-STROKE) F200CET F200AET FL200CET (F200TR) F225BET F75BET F150AET FL200AET FL225BET Model (F75TR) F115AET (F150TR) (LF200TR) F250AET F80BET F75CED F75CEHD F95AET (F115TR) FL150AET F225AET (F250TR) F90BET F100BED F100BEHD F100BET FL115AET (LF150TR) (F225TR) FL250AET (LF250TR) (F90TR) (LF115TR) F150BET FL225AET Symbol...
  • Page 33 OUTBOARD MOTOR DIMENSIONS OVERALL DIMENSIONS (4-STROKE) F300AET (F300TR) Model FL300AET F225C (LF300TR) (F225TR) F350AET L-transom (F350TR) Symbol FL350AET (LF350TR) mm (in.) 664 (26.1) 776 (30.6) mm (in.) 206 (8.1) 255 (10.0) mm (in.) — — mm (in.) 685 (27.0) 732 (28.8) mm (in.) —...

  • Page 34: Clamp Bracket Dimension Items

    OUTBOARD MOTOR DIMENSIONS CLAMP BRACKET DIMENSION ITEMS Symbol Definition and Description Horizontal dimension from centerline of motor body to lower bracket mounting hole (slot) Vertical dimension from transom top to lower bracket mounting hole (slot) Horizontal dimension from centerline of motor body to the center of upper bracket mounting hole Vertical dimension from transom top to the center of upper bracket mounting hole Horizontal dimension from centerline of motor body to the point of largest width on the bracket Vertical dimension from transom top to lowest point on the bracket...

  • Page 35: Clamp Bracket Dimensions

    OUTBOARD MOTOR DIMENSIONS CLAMP BRACKET DIMENSIONS F2.5A (F2.5) Model Manual tilt Symbol mm (in.) Symbol mm (in.) — 22 (0.9) — 58 (2.3) — — — — 69 (2.7) — 143.7 (5.7) — — — — — — 56 (2.2) 40 (0.2) 1-29...
  • Page 36 OUTBOARD MOTOR DIMENSIONS CLAMP BRACKET DIMENSIONS F4A (F4) Model Manual tilt Symbol mm (in.) Symbol mm (in.) — 22 (0.9) — 60 (2.4) — — — — 83 (3.3) — 136 (5.4) — — — — — — 55 (2.2) 48 (1.9) 1-30...
  • Page 37 OUTBOARD MOTOR DIMENSIONS CLAMP BRACKET DIMENSIONS 6C (6) 8C (8) Model Manual tilt Symbol mm (in.) Symbol mm (in.) — 22 (0.9) — 55 (2.2) — — — — 75 (3.0) — 164.3 (6.5) — — — — — — 56 (2.2) 50 (2.0) 1-31...
  • Page 38 OUTBOARD MOTOR DIMENSIONS CLAMP BRACKET DIMENSIONS F6A (F6[A]) F8C (F8[C]) FT8D (T8[D]) Model Manual tilt Symbol mm (in.) Symbol mm (in.) 70.5 (2.8) 32 (1.3) 180.5 (7.1) 65 (2.6) 95.3 (3.8) — 94.5 (3.7) 8.3 (0.3) 105.3 (4.2) 8.3 (0.3) 189.5 (7.4) —...
  • Page 39 OUTBOARD MOTOR DIMENSIONS CLAMP BRACKET DIMENSIONS 9.9F (9.9) 15F (15) Model Manual tilt Symbol mm (in.) Symbol mm (in.) 92.5 (3.6) 30 (1.2) 103.5 (4.1) 56 (2.2) 92.5 (3.6) — 49 (1.9) 8.3 (0.3) 102.5 (4.0) 8.3 (0.3) 176 (6.9) —...
  • Page 40 OUTBOARD MOTOR DIMENSIONS CLAMP BRACKET DIMENSIONS E9.9D E15D EK9.9D EK15D EK9.9J Model EK15P Manual tilt Symbol mm (in.) Symbol mm (in.) 92.6 (3.6) 30 (1.2) 79 (3.1) 60 (2.4) — — — 8.3 (0.32) 106.3 (4.2) — 157 (6.2) — —...
  • Page 41 OUTBOARD MOTOR DIMENSIONS CLAMP BRACKET DIMENSIONS F9.9H F15C (F15[C]) F20B (F20) F20C F9.9F (F9.9[F]) Model FT9.9G (T9.9[G]) Manual tilt Symbol mm (in.) Symbol mm (in.) — 32 (1.3) — 67 (2.6) 95.3 (3.8) — 76.5 (3.0) 8.3 (0.33) 110 (4.3) —...
  • Page 42 OUTBOARD MOTOR DIMENSIONS CLAMP BRACKET DIMENSIONS FT8D (T8[D]) F15C (F15[C]) F20B (F20) FT9.9G (T9.9[G]) Model Power tilt Symbol mm (in.) Symbol mm (in.) 95.3 (3.8) 38 (1.5) 275.5 (10.8) 67 (2.6) 95.3 (3.8) — 94.5 (3.7) 8.3 (0.3) 111 (4.4) 10 (0.4) 325.5 (12.8) —...
  • Page 43 OUTBOARD MOTOR DIMENSIONS CLAMP BRACKET DIMENSIONS E25B E30H Model EK25B EK25C Manual tilt Symbol mm (in.) Symbol mm (in.) 89 (3.5) 35 (1.4) 140 (5.5) 65 (2.6) 112.5 (4.4) — 96.5 (3.8) 8.5 (0.33) 122.5 (4.8) 15 (0.59) 176 (6.9) —...
  • Page 44 OUTBOARD MOTOR DIMENSIONS CLAMP BRACKET DIMENSIONS 20D (20) 25N (25) Model Manual tilt Symbol mm (in.) Symbol mm (in.) — 25 (1.0) 97.5 (3.8) 65 (2.6) 114.5 (4.5) — — 8.3 (0.32) 122.5 (4.8) — 175 (6.9) — — — —...
  • Page 45 OUTBOARD MOTOR DIMENSIONS CLAMP BRACKET DIMENSIONS E40X F20A F25A (F25) F25C Model Manual tilt Symbol mm (in.) Symbol mm (in.) — 37 (1.5) — 68 (2.7) 140 (5.5) — 32 (1.3) 10.5 (0.41) 150 (5.9) — 218 (8.6) — — —...
  • Page 46 OUTBOARD MOTOR DIMENSIONS CLAMP BRACKET DIMENSIONS E40G E40J EK40G EK40J Model Manual tilt Symbol mm (in.) Symbol mm (in.) — 33 (1.3) 212 (8.3) 60 (2.3) 124.5 (4.9) — 32 (1.3) 10.5 (0.41) 134.5 (5.3) 27 (1.1) 249 (9.8) — —...
  • Page 47 OUTBOARD MOTOR DIMENSIONS CLAMP BRACKET DIMENSIONS E40X F20A F25A (F25) Model F30A (F30) F40B (F40[B]) FT25B (T25) F40F (F40A) PTT, Hydro-tilt Symbol mm (in.) Symbol mm (in.) 126 (5.0) — 254 (10.0) — 163.5 (6.4) 69 (2.7) 50.8 (2.0) 13 (0.5) 180 (7.1) 55.5 (2.2) 338 (13.3)
  • Page 48 OUTBOARD MOTOR DIMENSIONS CLAMP BRACKET DIMENSIONS F50F (F50) FT50G (T50) F60C (F60) FT60D (T60) F40D Model PTT & Hydro-tilt Symbol mm (in.) Symbol mm (in.) 126 (5.0) — 254 (10.0) — 163.5 (6.4) 69 (2.7) 50.8 (2.0) 13 (0.5) 180 (7.1) 55.5 (2.2) 350 (13.8) —...
  • Page 49 OUTBOARD MOTOR DIMENSIONS CLAMP BRACKET DIMENSIONS 50H (50) E60H F50D Model FT50C PTT & Hydro-tilt Symbol mm (in.) Symbol mm (in.) 126 (5.0) — 254 (10.0) — 163.5 (6.4) 69 (2.7) 50.8 (2.0) 13 (0.51) 180 (7.1) 60.5 (2.4) 355 (14.0) 13 (0.51) 138 (5.4) —...
  • Page 50 OUTBOARD MOTOR DIMENSIONS CLAMP BRACKET DIMENSIONS Model Manual tilt Symbol mm (in.) Symbol mm (in.) 62.5 (2.5) 30 (1.2) 208 (8.2) 66 (2.6) 121.5 (4.8) — 32 (1.3) 10.5 (0.41) 131.5 (5.2) 26 (1.0) 245 (9.6) — — — — 25 (0.98) —...
  • Page 51 OUTBOARD MOTOR DIMENSIONS CLAMP BRACKET DIMENSIONS E48C E55C Model Manual tilt Symbol mm (in.) Symbol mm (in.) 96 (3.8) — 230 (9.1) — 119 (4.7) 73 (2.9) — 12 (0.47) 129 (5.1) 8 (0.31) 254 (10.0) 10.5 (0.41) — — 95 (3.7) 14 (0.55) —...
  • Page 52 OUTBOARD MOTOR DIMENSIONS CLAMP BRACKET DIMENSIONS E60H Model PTT & Hydro-tilt for S transom Symbol mm (in.) Symbol mm (in.) 125.4 (4.9) — 254 (10.0) — 163.5 (6.4) 68.5 (2.7) 50.8 (2.0) 13 (0.51) 180 (7.1) 55.5 (2.2) 329 (13.0) Studbolt hole: M12 X 1.25-40 deep 138.1 (5.4) —...
  • Page 53 OUTBOARD MOTOR DIMENSIONS CLAMP BRACKET DIMENSIONS 70B (70) 90A (90) E60H E60J Model E65A E75B PTT & hydro-tilt for L/X transom Symbol mm (in.) Symbol mm (in.) 125.4 (4.9) — 254 (10.0) — 163.5 (6.4) 68.5 (2.7) 50.8 (2.0) 13 (0.51) 180 (7.1) 55.5 (2.2) 352 (13.9)
  • Page 54 OUTBOARD MOTOR DIMENSIONS CLAMP BRACKET DIMENSIONS F75B (F75) F80B F90B (F90) F100D Model Symbol mm (in.) Symbol mm (in.) 125.4 (4.9) — 254 (10.0) — 163.5 (6.4) 80 (3.1) 50.8 (2.0) 13 (0.51) 180 (7.1) 55.5 (2.2) 368 (14.5) — —...
  • Page 55 OUTBOARD MOTOR DIMENSIONS CLAMP BRACKET DIMENSIONS E115A 115B 115C (115) 130B 140B 150A 200A 150F (150) 150G (V150) 175D 200G 200F 225D Z150P (Z150) Z150Q (VZ150) Model Z175G (Z175) Z175H (VZ175) Z200N (Z200) Z200P Z200R (VZ200R) Z225H (VZ225H) Z250F (VZ250F) Z300B (VZ300B) F75C F95A F100B...
  • Page 56 OUTBOARD MOTOR DIMENSIONS CLAMP BRACKET DIMENSIONS 250G F200A (F200) F225A (F225) F200B F200C Model F225B F250A (F250) F250B (F250[B]) PTT, * L/H rotation model has the same dimensions as R/H model. Symbol mm (in.) Symbol mm (in.) 125.4 (4.9) — 254 (10.0) —...
  • Page 57 OUTBOARD MOTOR DIMENSIONS CLAMP BRACKET DIMENSIONS F300A (F300) F350A (F350) Model PTT, * L/H rotation model has the same dimensions as R/H model. Symbol mm (in.) Symbol mm (in.) 125.4 (4.9) — 254 (10.0) — 163.5 (6.4) — 50.8 (2.0) 13 (0.51) 180 (7.1) 92.6 (3.6)
  • Page 58 MEMO...

  • Page 59: Propellers

    PROPELLERS PROPELLER SPECIFICATIONS ............. 2-2 PROPELLER TYPES ................2-2 PROPELLER IDENTIFICATION............2-4 PROPELLER SELECTION............... 2-5 2009 PROPELLER APPLICATIONS............2-5 STANDARD, DUAL THRUST & WEEDLESS PROPELLERS ..... 2-5 RELIANCE SERIES PROPELLERS............. 2-8 SALTWATER SERIES PROPELLERS..........2-9 SALTWATER SERIES ΙΙ PROPELLERS ..........2-9 SALTWATER SERIES HS4 PROPELLERS.........

  • Page 60: Propeller Specifications

    This new breed of stainless steel props are PROPELLER TYPES designed exclusively for offshore fishing boats Yamaha propellers are specifically designed to and feature highly polished, larger diameter match the characteristics of Yamaha outboard design. The aggressive rake angle and extra motors.
  • Page 61 PROPELLER SPECIFICATIONS HIGH PERFORMANCE The progressive pitch design, highly cupped VMAX SERIES blades, and special small hub propellers for These polished stainless steel propellers are high-performance runabout boats. designed for a high-speed and light weight The through-hub exhaust system allows the special boat with high-power engine for better exhaust gas to outlet the leading edge of each performance.

  • Page 62: Propeller Identification

    PROPELLER SPECIFICATIONS PROPELLER IDENTIFICATION The propeller identification of the size is indi- SALTWATER SERIES HS4 cated as follows. Polished stainless steel propeller with 4-blade for conventional V6 3.1L and 3.3L engines be- Propeller Diameter Pitch – Mark tween 200 and 300 ps. (except VMAX series) identification (inch) (inch)

  • Page 63: Propeller Selection

    PROPELLER SELECTION Yamaha outboard motors, on a model package, are fitted with propellers chosen to perform well over a range of applications, but there may be uses where a propeller with a different pitch would be more appropriate. For a greater operating load, a smaller pitch propeller is more suitable as enables the correct engine speed at WOT (Wide-Open-Throttle) to be maintained.
  • Page 64 2009 PROPELLER APPLICATIONS 2 – 20 ps Canada Dia. Pitch Global Model US Model Mark Material Part number Remarks Model (in) (in) 9 1/4 Aluminum 63V-45947-00-EL F9.9H 9 1/4 Aluminum 63V-45945-10-EL F13.5B, F15C, F15C, F20 F15, F20 9 1/4 Aluminum 63V-45952-10-EL F20B 9 1/4...
  • Page 65 2009 PROPELLER APPLICATIONS 60 – 140 ps, 55D & FT50 (T50) Canada Dia. Pitch Global Model US Model Mark Material Part number Remarks Model (in) (in) Aluminum 6E5-45954-00-EL Aluminum 68S-45941-00-EL Dual thrust 13 5/8 Aluminum 6E5-45949-00-EL 13 5/8 Aluminum 6E5-45958-00-EL 60F, 70B 13 1/2 Aluminum...

  • Page 66: Reliance Series Propellers

    2009 PROPELLER APPLICATIONS 150 – 250 ps Canada Dia. Pitch Global Model US Model Mark Material Part number Remarks Model (in) (in) 15 1/4 S-Steel 6K1-45970-01-98 L150A, L200A 13 3/4 S-Steel 6K1-45978-02-98 L200F LZ200 L250G 13 3/4 S-Steel 6K1-45974-02-98 LF150 LF150 LZ200N 13 3/4...

  • Page 67: Saltwater Series Propellers

    2009 PROPELLER APPLICATIONS SALTWATER SERIES PROPELLERS Canada Dia. Pitch Global Model US Model Mark Material Part number Remarks Model (in) (in) 15 1/4 S-Steel 6R4-45976-A0-00 250G F200, F200A, F200B, F200, 15 1/4 S-Steel 6R4-45978-A0-00 F225 F225A F225 F225L, 15 1/4 S-Steel 6R4-45970-A1-00 F200C, F225B,...

  • Page 68: Saltwater Series Xl Propellers

    2009 PROPELLER APPLICATIONS SALTWATER SERIES XL PROPELLERS Canada Dia. Pitch Global Model US Model Mark Material Part number Remarks Model (in) (in) 16 1/4 S-Steel 6AW-45970-00-00 16 1/4 S-Steel 6AW-45972-00-00 F300, F300, F300A, F350A 15 1/2 S-Steel 6AW-45974-00-00 F350 F350 15 1/4 S-Steel 6AW-45976-00-00...

  • Page 69: Wot Operation Range Table

    WOT OPERATION RANGE TABLE With WOT (Wide-Open-Throttle) operation and under a maximum boat load, the engine RPM should be within the upper half of the WOT speed range. Select a propeller which fulfills this requirement. 2-stroke engines Global Model US Model Canada Model WOT range (rpm) 4,000 –...
  • Page 70 WOT OPERATION RANGE TABLE 4-stroke engines Global Model US Model Canada Model WOT range (rpm) F2A, F2.5A F2.5 F2.5 5,250 – 5,750 4,000 – 5,000 4,500 – 5,500 F8C, F9.9F, FT9.9G F8C, F9.9F, T9.9G F8, F9.9, T9.9 5,000 – 6,000 F9.9H, F13.5B, F15C, F20B, F20C F15C, F20 F15, F20...

  • Page 71: Remote Controls

    REMOTE CONTROLS REMOTE CONTROL APPLICATIONS ............ 3-2 701 REMOTE CONTROL..............3-2 703 REMOTE CONTROL..............3-3 704 REMOTE CONTROL..............3-4 6X3 REMOTE CONTROL ..............3-6 6X5 REMOTE CONTROL (FOR US) ........... 3-8 6X6 REMOTE CONTROL (FOR F250, F300, F350 [Digital Electronic Control]) ..... 3-10 6X7 REMOTE CONTROL (FOR F250, F300, F350 [Digital Electronic Control]) .....

  • Page 72: Remote Control Applications

    REMOTE CONTROL APPLICATIONS A Yamaha outboard motor has one of two throttle control systems, either “Push To Open” or “Pull To Open”. For example, “Push To Open” means the throttle valve opens when the remote control inner cable is extended and then the throttle arm is pushed.
  • Page 73 REMOTE CONTROL APPLICATIONS 703 REMOTE CONTROL Designed for use with all electric start models. Fitted to almost kinds of boats. Basic control functions are included in the 703 control box. Wire- Throttle Mount harness Part No. Choke PT/T Remarks Push Pull 7-pin 10-pin 703-48201-16 703-48201-A3...
  • Page 74 REMOTE CONTROL APPLICATIONS 704 REMOTE CONTROL Designed for use with electric start models. Best fitted to a boat with center console. Single lever or Twin lever is available for engine applications. Two kinds of control box, Premium or Standard type, is selectable to match boat design, cost, etc. Throttle Lever Ref.
  • Page 75 REMOTE CONTROL APPLICATIONS 704 REMOTE CONTROL DIMENSIONS Single lever Twin lever mm (in.) mm (in.) 103.5 (4.07) 90 (3.54) 179.5 (7.07) 70 (2.76) 70 (2.76) 33 (1.30) 33 (1.30) 135.2 (5.32) 135.2 (5.32) 6 (0.23) 10 (0.39) 8 (0.31) 6 (0.23) 10 (0.39) 10 (0.39) 138 (5.43)
  • Page 76 REMOTE CONTROL APPLICATIONS 704 REMOTE CONTROL SPACER Designed to raise the control box 22 mm (0.9 in.) to make more clearance when the lever is into WOT position. Ref. No. Part No. Descriptions 704-48293-00 For STD single, Not shown 704-48293-20 For premium single 704-48293-30 For premium twin...
  • Page 77 REMOTE CONTROL APPLICATIONS 6X3 REMOTE CONTROL DIMENSIONS mm (in.) 54.2 (2.13) 251 (9.88) 60.1 (2.37) 89 (3.5) 123 (4.84) 32.8 (1.29) If a panel board thickness is below 20 mm (0.79 in.), make three 7 mm (9/32 in.) holes and use the supplied bolts and nuts.
  • Page 78 Remarks Push Pull 6X5-48207-01 * Yamaha remote control cable, Premier Series, or equivalent cable (Teleflex CC3300) is recommended for 6X5 remote control box. * Premier Series is handled by Yamaha Motor Corporation, USA. * For further information, see the instruction (P/N: 6X5-28199-P0) supplied with package.
  • Page 79 REMOTE CONTROL APPLICATIONS 6X5 REMOTE CONTROL DIMENSIONS mm (in.) Max. Max. 179 (7.05) 176 (6.93) 200 (7.87) 172 (6.77) 223 (8.78) 205 (8.07) 172 (6.77) φ6 (0.24) 86 (3.39) R3 (0.12) Cut off Cut off shaded shaded area area * If the mounting board is thinner than 20 mm (0.8 in.), make four 6 mm (0.24 in.) diameter holes and secure the remote control box with the supplied bolts and nuts.
  • Page 80 REMOTE CONTROL APPLICATIONS 6X6 REMOTE CONTROL (FOR F250, F300, F350 [Digital Electronic Control]) Exclusive binnacle remote control unit, which requires no mechanical remote control cables. The throttle and shift operations are electrically controlled by Digital Network System, which will obtain smoother remote control operation without cable friction. Rigging has been simplified, because the mechanical cable adjustment is not required.
  • Page 81 REMOTE CONTROL APPLICATIONS 6X6 REMOTE CONTROL DIMENSIONS The side view is the same among all remote control unit variation. mm (in.) Max. 67 deg. Max. 90 deg. 128 (5.04) 182 (7.17) Single engine 145 (5.71) 132 (5.20) 5.5 (0.22) Cut out shaded area Cut out shaded area Template (single lever) To be continued.
  • Page 82 REMOTE CONTROL APPLICATIONS Twin-engine mm (in.) 145 (5.71) 132 (5.20) 5.5 (0.22) Cut out shaded area Cut out shaded area Template (twin lever) Triple-engine 116 (4.57) 145 (5.71) 132 (5.20) 5.5 (0.22) Cut out shaded area Cut out shaded area Template (same as twin engine) Center RC ECM bracket 3-12...
  • Page 83 REMOTE CONTROL APPLICATIONS 6X7 REMOTE CONTROL (FOR F250, F300, F350 [Digital Electronic Control]) Exclusive concealed remote control unit, which requires no mechanical remote control cables. The throttle and shift operations are electrically controlled by Digital Network System, which will obtain smoother remote control operation without cable friction. Rigging has been simplified, because the mechanical cable adjustment is not required.
  • Page 84 REMOTE CONTROL APPLICATIONS 6X7 REMOTE CONTROL DIMENSIONS mm (in.) 96.2 (3.79) (0.71) (2.24) 27 (1.06) 155 (6.10) Mount board * Wire-harness length: approx. 2 m (6.5 ft) Max. 54.4 67 deg. (2.14) 38 (1.50) Max. 56.5 (2.22) 6.4 (0.25) 90 deg. 35 (1.38) 116 (4.57) (1.69)

  • Page 85: Remote Switch Applications

    REMOTE SWITCH APPLICATIONS COMBINATION SWITCH PANEL (IG SWITCH AND EMERGENCY STOP SWITCH) SINGLE IG SWITCH W/ PANEL Ref. No. Part No. Description 704-82570-08 With choke switch 6R5-82570-05 W/o choke switch (Prime start or Digital network gauge) 6X6-82570-00 For F350/F300/F250 [Digital Electronic Control], 2nd helm (dual-station) mm (in.) 51 (2.0) 68 (2.68)
  • Page 86 REMOTE SWITCH APPLICATIONS SINGLE IG SWITCH W/O PANEL Ref. No. Part No. Description 704-8257C-00 With choke switch mm (in.) Max. 4 (0.16) 110 (4.33) 20 (0.79) 16 (0.63) (2.36) Max. 4 (0.16) 3-16...
  • Page 87 REMOTE SWITCH APPLICATIONS TWIN IG SWITCH Ref. No. Part No. Description 6K1-82570-08 With choke switch 61B-82570-03 W/o choke switch 6Y8-82570-02 For Digital network gauge 6X6-82570-10 For F350/F300/F250 [Digital Electronic Control], 2nd helm (dual-station) mm (in.) 128 (5.04) 145 (5.71) 97 (3.82) 25.9 (1.02) 5.6 (0.22) 54 (2.13)
  • Page 88 REMOTE SWITCH APPLICATIONS TRIPLE IG SWITCH Ref. No. Part No. Description 6X5-82570-01 For Digital network gauge 6X6-82570-20 For F350/F300/F250 [Digital Electronic Control], 2nd helm (dual-station) mm (in.) 128 (5.04) 25.9 (1.02) 145 (5.71) Cut out shaded area Cut out shaded area (2.13) 5.5 (0.22) 167 (6.57)
  • Page 89 REMOTE SWITCH APPLICATIONS INDEPENDENT SWITCH PANEL IG SWITCH W/ PANEL Ref. No. Part No. Description 64D-82570-03 With bullet connectors for stop switch 64D-82570-20 With 2-pin coupler for stop switch, For 6X3 and 6X7 RC mm (in.) 114 (4.49) 47 (1.85) 63 (2.48) 9 (0.35) 67.5 (2.66)
  • Page 90 REMOTE SWITCH APPLICATIONS IG SWITCH W/O PANEL Ref. No. Part No. Description 704-82510-07 With bullet connectors for stop switch 6X3-8257B-00 With 2-pin coupler for stop switch, For 6X3 and 6X7 RC mm (in.) buzzer stop SW 175 (6.89) Max. 4 (0.16) 380 (15) mm (in.) Max.
  • Page 91 REMOTE SWITCH APPLICATIONS EMERGENCY STOP SWITCH W/ PANEL Ref. No. Part No. Description 64D-82570-10 With bullet connectors for stop switch 64D-82570-30 With 2-pin coupler for stop switch mm (in.) 47 (1.85) 63 (2.48) 9 (0.35) 5.6 (0.22) 54 (2.12) mm (in.) 63 (2.48) 9 (0.35) 47 (1.85)
  • Page 92 REMOTE SWITCH APPLICATIONS STATION SELECTOR SWITCH Ref. No. Part No. Description 6X6-82570-A0 For F350/F300/F250 [Digital Electronic Control], dual-station mm (in.) 68 (2.68) 110 (4.33) 37.2 51 (2.01) (1.46) (0.87) 5.5 (0.22) G G G B B B 110 (4.33) 3-22...
  • Page 93 REMOTE SWITCH APPLICATIONS ADAPTER FOR EMERGENCY STOP SWITCH LEAD Ref. No. Part No. Description 6X3-81971-00 2-pin coupler - bullet connector 6X3-81971-10 Bullet connector - 2-pin coupler mm (in.) mm (in.) 100 (3.94) 100 (3.94) ENGINE SHUT-OFF LANYARD (CORD) Part No. Description 682-82556-00 mm (in.)

  • Page 94: Remote Control Cables

    701-48350-60 Cable length = A + B + 3 feet A + C + 3 feet * If Yamaha remote control cable is not available, a Teleflex Morse CC3300 (BLK)/33C (RED) type Obviously, different boats will be required cable is recommended.
  • Page 95 REMOTE CONTROL CABLES ROUTING THE REMOTE CONTROL CABLES WARNING Do not bend the remote control cable to the radius of 300 mm (1 foot) or smaller. Additional friction will impair the control ability. 1. Route the cable along an unobstructed path of the hull from the remote control box to the engine. 2.

  • Page 96: Remote Control Attachment Kit

    REMOTE CONTROL ATTACHMENT KIT If the specified tightening torque for the bolts and nuts is not mentioned in the figure, use standard torque as follows. General torque table N•m kgf•m lb•ft Part No. Applicable model Part No. Applicable model 6G1-48501-50 6C (6), 8C (8) F6A (F6), F8C (F8), FT8D (T8) 60R-G8501-00...
  • Page 97 REMOTE CONTROL ATTACHMENT KIT Part No. Applicable model Remarks Part No. Applicable model 655-48501-10 E8D/EK8D Ball post type 6L2-48501-11 20D (20), 25N (25) Part No. Applicable model Applicable Part No. Remarks model 65W-48501-00 F20A, F25A (F25), FT25B (T25) 689-48501-01-4D Rope type (1) 25B, 25X, 30H Ball post/ Steer- E25B, E30H...

  • Page 98: Steering Hook

    REMOTE CONTROL ATTACHMENT KIT Part No. Applicable model Part No. Applicable model 6J8-48501-03 66T-48501-01 40X, E40X STEERING HOOK Part No. Applicable model Remarks Part No. Applicable model Remarks Steering guide 9.9F (9.9) 69G-48511-20 FT8D (T8) 6G8-48511-10 Ball post type type 15F (15), 30D Part No.
  • Page 99 STEERING HOOK Part No. Applicable model Remarks Part No. Applicable model Remarks Steering guide F75B (F75), 6L2-48511-00 20D (20), 25N (25) Steering guide type 67F-48511-00 F80B, F90B (F90) type F100D Part No. Applicable model Remarks Part No. Applicable model Remarks F20A, F25A (F25) 75C, 90A (90) Steering guide...
  • Page 100 STEERING HOOK Part No. Applicable model Remarks Part No. Applicable model Remarks Ball post type/ 6G8-48511-00 Rope type 6J8-48511-01 Steering guide type Part No. Applicable model Remarks Part No. Applicable model Remarks Ball post type/ FT8D (T8) For Linkage to 69G-48511-10 25B, 25X, 30H 689-48511-01...

  • Page 101: Steering Guide Attachment Kit

    STEERING GUIDE ATTACHMENT KIT The lock nut (1) for the steering cable joint should loosen 1/4 turns from its seated position. This is to prevent the joint from friction when the outboard motor is steered. Part No. Applicable model Part No. Applicable model 63V-61350-00 9.9F (9.9), 15F (15), E9.9D, E15D...
  • Page 102 STEERING GUIDE ATTACHMENT KIT Part No. Applicable model Part No. Applicable model 697-61350-00 F75C, F95A, F100B 6E5-61350-02 F115 – F250, 115 – 300 Part No. Applicable model Part No. Applicable model F75B (F75), F80B 6E5-61301-01 40 – 300, F30 – F250 67F-61350-00 F90B (F90), F100D Twin engine tie-bar kit...

  • Page 103: Conventional Wire Harness

    CONVENTIONAL WIRE HARNESS 7 TO 10-PIN ADAPTER An optional wire-harness for the remote control Part No. Length (L) Remarks is prepared. That will help any boats set up the 703-8258A-00 0.5 m (1.6 ft) remote control equipments. Choose a suitable wire-harness if necessary.
  • Page 104 CONVENTIONAL WIRE HARNESS MAIN HARNESS EXTENSION 7-PIN EXTENSION HARNESS SUB WIRE LEAD Part No. Length (L) Remarks Part No. Length (L) Remarks 688-82586-11 2 m (6.6 ft) For 10-pin RC 704-85721-00 150 mm (5.9 in.) 688-82586-31 3 m (9.8 ft) main harness Into 704/6X3 RC box...

  • Page 105: Digital Electronic Control Wire Harness

    DIGITAL ELECTRONIC CONTROL WIRE HARNESS MAIN WIRE HARNESS Between engine and remote control unit Part No. Length (L) Remarks 6X6-8258A-10 7 m, 23 ft 6X6-8258A-20 8 m, 26 ft For F350/F300/F250 [Digital Electronic Control] 6X6-8258A-30 10 m, 32 ft 6X6-8258A-40 12 m, 38 ft DUAL STATION EXT WIRE HARNESS 1 Between main RC and 2nd RC...
  • Page 106 MEMO...

  • Page 107: Tiller Handles

    TILLER HANDLES 6X4 MULTI-FUNCTION TILLER HANDLE..........4-2 MULTI-FUNCTION TILLER HANDLE KIT (FOR US)......4-2 WIRING DIAGRAM (FOR US).............. 4-7 MULTI-FUNCTION TILLER HANDLE KIT (FOR JAPAN) ....4-8 WIRING DIAGRAM (FOR JAPAN) ............4-9 MULTI-FUNCTION TILLER HANDLE CONTENTS (FOR OTHERS) ................4-10 TILLER HANDLE GROMMET DESCRIPTION........

  • Page 108: 6X4 Multi-Function Tiller Handle

    6X4 MULTI-FUNCTION TILLER HANDLE Yamaha prepares the various multi-function tiller handle kits for F30 to F115 and 40 to 90 engines. For US, the tiller handle kit for F25 is specially prepared. This handle has the electrical functions which are similar as that of 703 remote control box.
  • Page 109 6X4 MULTI-FUNCTION TILLER HANDLE TILLER HANDLE KIT CONTENTS 50-90, F40-F115 KIT P/N:6X4-42101-01 Part name Part No. Q’ty Remarks Tiller handle assy 6X4-42101-01 With PTT switch (Top), Required fitting kit. Setup manual 6X4-2819K-11 English KIT P/N:6X4-42103-02 Part name Part No. Q’ty Remarks Grommet 2 65W-42725-21...
  • Page 110 6X4 MULTI-FUNCTION TILLER HANDLE F75, F90 KIT P/N:6X4-42102-10 Part name Part No. Q’ty Remarks Fuel pipe clamp 2 63D-24367-00 Cable clamp 63D-48538-00 Throttle cable 67G-26301-10 895 mm (35 in.) Shift cable 67G-48321-20 965 mm (40 in.) Grommet 2 68V-42725-10 Corrugated tube 6G5-83557-00 85 mm (3.3 in.) Corrugated tube...
  • Page 111 6X4 MULTI-FUNCTION TILLER HANDLE F40B KIT P/N:6X4-42102-31 Part name Part No. Q’ty Remarks Grommet 2 62Y-42725-30 Cable clamp 63D-48538-00 Shift cable 67C-48321-11 707 mm (28 in.) Throttle cable 69W-26301-00 610 mm (24 in.) 10-pin main harness 6X4-82586-00 700 mm (26 in.) Lock nut 90185-10051 Clamp...
  • Page 112 6X4 MULTI-FUNCTION TILLER HANDLE KIT P/N:6X4-42102-51 Part name Part No. Q’ty Remarks Throttle cable 6H3-26301-01 530 mm (21 in.) Shift cable 6H3-48321-11 610 mm (24 in.) Cable clamp 63D-48538-00 Grommet 2 6H3-42725-30 Ext. bracket 6X4-42121-00-4D 45 mm (short) 10-pin main harness 6X4-82586-30 600 mm (24 in.) Stud bolt...

  • Page 113: Wiring Diagram (For Us)

    6X4 MULTI-FUNCTION TILLER HANDLE WIRING DIAGRAM (FOR US) Tachometer 6Y5-8350T-90 TACH r/min mode 6Y5-83653-00 (5 m) 6Y5-83553-M0 (2.5 m) Troll Ignition Stop (*1) Tiller handle area ENGINE (*2) Neutral Buzzer (*1) For fuel injected F50-F90. (*2) 1.5 m (5 ft) extension wire-harness (6Y5-8356N-00) is available. 1.5 m (5 ft)

  • Page 114: Multi-Function Tiller Handle Kit (For Japan)

    6X4 MULTI-FUNCTION TILLER HANDLE MULTI-FUNCTION TILLER HANDLE KIT (FOR JAPAN) The tiller handle kit is prepared for F50 to F90. For installation procedure, see the instruction supplied with the kit. Troll RPM switch Troll RPM switch (Fuel injected F50- F90) (Fuel injected F50- F90) LED indicators LED indicators...
  • Page 115 6X4 MULTI-FUNCTION TILLER HANDLE FT50C,F50D KIT P/N:6X4-42103-42 Part name Part No. Q’ty Remarks Grommet 2 62Y-42725-30 Tiller handle assy 6X4-42101-42 With PTT switch (Side), LED indicators Lock nut 90185-10051 Clamp 90465-13M36 Setup manual 6X4-2819K-01 Japanese WIRING DIAGRAM (FOR JAPAN) Troll Ignition Stop Warning...

  • Page 116: Multi-Function Tiller Handle Contents (For Others)

    6X4 MULTI-FUNCTION TILLER HANDLE MULTI-FUNCTION TILLER HANDLE CONTENTS (FOR OTHERS) The tiller handle kit is not prepared for other market. Regarding the tiller handle component parts information, see the applicable 2009 model parts cata- log. Troll RPM switch (Fuel injected F50-F100) LED indicators * Overheat warning * Oil warning...

  • Page 117: Steering Friction Contents

    STEERING FRICTION CONTENTS For detail installation information, see the instruction manual packed in the tiller handle kit and/or the steering friction kit. General torque table N•m kgf•m lb•ft M10 lock nut M6 bolt M5 bolt Part No. Applicable model Part No. Applicable model 6AH-42508-00 F13.5B, F15C (F15), F20B (F20) MT...
  • Page 118 STEERING FRICTION CONTENTS Part No. Applicable model Part No. Applicable model FT50C, F50D F50F (F50), FT50G (T50), 63D-42508-00 6C5-42508-00 40V, 50H (50), 40Y F60C (F60), FT60D (T60), F40D 18 N • 1.8 kgf • 13 lb • 20 N • 2.0 kgf •...

  • Page 119: Conventional Gauge (6Y5 & 6Y7)

    CONVENTIONAL GAUGE (6Y5 & 6Y7) MOUNTING THE METERS............... 5-4 METER MOUNTING PROCEDURE............. 5-4 ANALOG GAUGE ILLUMINATION (6Y7 TYPE) ........5-4 ANALOG TACHOMETER ................ 5-5 ANALOG TACHOMETER APPLICATIONS ......... 5-5 ANALOG TACHOMETER DIMENSIONS..........5-6 POLE NUMBER SET UP..............5-6 DIGITAL TACHOMETER................5-7 DIGITAL TACHOMETER APPLICATIONS ..........
  • Page 120 CONVENTIONAL GAUGE (6Y5 & 6Y7) COOLANT TEMP. METER ..............5-20 COOLANT TEMP. METER APPLICATIONS........5-20 COOLANT TEMP. METER DIMENSIONS ......... 5-20 COOLANT PRESS. SENDER AND/OR COOLANT TEMP. SENDER INSTALLATION (FOR 2-STROKE MODELS) ....... 5-21 ROUTING COOLANT TEMP. LEAD ..........5-21 ROUTING THE COOLANT PRESS.
  • Page 121 CONVENTIONAL GAUGE (6Y5 & 6Y7) WIRE HARNESSES................5-31 REMOTE-OIL TANK HARNESS ............5-31 ADDITIONAL ACCESSORY LEAD ............ 5-31 METER HARNESS................5-32 LAMP SWITCH................... 5-33 COMBINATION TRIM AND OIL LEAD 1..........5-33 COMBINATION TRIM AND OIL LEAD 2..........5-33 TRIM METER LEAD ................5-33 PT/T SWITCH LEAD EXTENSION.............

  • Page 122: Mounting The Meters

    MOUNTING THE METERS The meters can be installed with an electrical start model because power source is required for its operation. METER MOUNTING PROCEDURE Follow the procedures below for mounting the gauges. 1. Select a mounting location so that the meter is easy to read from the operating position. Be sure there is sufficient clearance behind the panel for the meter.

  • Page 123: Analog Tachometer

    ANALOG TACHOMETER A tachometer is essential for suitable outboard performance. The engine speed can be monitored for most efficient operation. In twin motors applications, the tachometers can be used to set the throttle of each engine accu- rately. ANALOG TACHOMETER APPLICATIONS Ref.

  • Page 124: Analog Tachometer Dimensions

    POLE NUMBER SET UP Yamaha tachometer shows the engine RPM by receiving the pulse signal from lighting coil. The flywheel magneto used on Yamaha outboard motors varies in number of poles used: 4-pole, 6- pole and 12-pole. It is necessary to adjust the calibration switch on the back of gauge to correspond to the particular motor being used.

  • Page 125: Digital Tachometer

    DIGITAL TACHOMETER A tachometer is essential for suitable outboard performance. The engine speed can be monitored for most efficient operation. In dual-engine applications, the tachometers can be used to set the throttle of each engine accu- rately. The digital tachometer includes the elapsed hour meter, the trim meter and the oil warning indicator. Also, this meter can be used for both 2 and 4 stroke models by the switch settings.

  • Page 126: Pole Number Set Up

    The tachometer indicates the engine speed by receiving the pulses from the lighting coil. The flywheel magnets used in Yamaha outboards vary in number of poles used: 6-pole and 12-pole. It is necessary to change the calibration switch on the back of the meter to correspond to the partic- ular motor being used.

  • Page 127: Speedometer

    Part No. Applicable model 40 (3-cyl)-300 6Y5-83570-S5 F30-F250 [6P2] Digital multifunction 6Y5-83500-30 For Yamaha manufactured boats (Japan) Analog, BLK panel 6Y7-83510-00 0 – 75 mph (20 – 120 km/h) Analog, WHT panel 6Y7-83510-10 0 – 75 mph (20 – 120 km/h)

  • Page 128: Speedometer Dimensions

    SPEEDOMETER SPEEDOMETER DIMENSIONS Digital Analog mm (in.) 25 (0.98) 65.5 11.2 41.9 (0.33) (2.59) (0.44) (2.05) (1.65) (8.27) * A 6 m (19.7 ft) water tube (P/N: 688-83557-00) is included with all speedometer units, (except digital speed- ometer unit P/N: 6Y5-83570-S5). WATER PRESSURE DAMPER (OP) Installing the water pressure damper between the gauge and water tube is recommended under fol- lowing condition.

  • Page 129: Speedometer Tube Routing

    (0.12 in.) 2. Route the speedometer tube carefully to avoid crimping or damage. SW.1 SW.2 Display km/h knot/h SW.3 SW.4 Yamaha ABYC Fuel Europe original (US) 180 – 0 Ω sender 5 – 105 Ω 30 – 240 Ω 3. Connect the tube to the nipple.

  • Page 130: Fuel Management Gauge

    FUEL MANAGEMENT GAUGE The fuel management gauge has the functions as a fuel flow gauge, fuel consumption gauge, fuel economy gauge, twin engine RPM synchronizer for dual installations, and an optional water separa- tor warning indicator that detects water in the fuel filter. The gauge can display by receiving data from the fuel flow sensor and either a NMEA 0183 compat- ible GPS unit or the digital speedometer.

  • Page 131: Fuel Management Gauge Dimensions

    FUEL MANAGEMENT GAUGE FUEL MANAGEMENT GAUGE DIMENSIONS Fuel management gauge (Ref. No. 1) mm (in.) R Y B L G G/W 65.5 (2.58) Pu/W 8.5 (0.33) 25 (0.98) Fuel mgt gauge with speedometer (Ref. No. 2) mm (in.) 16.9 (0.66) R Y B L W 65.5 (2.58) Pu/W...

  • Page 132: Fuel Sender Installation

    FUEL MANAGEMENT GAUGE FUEL SENDER INSTALLATION Follow the notifications below. 1. Locate the sender in a well ventilated area in boat between the engine and a water separator. 2. Place the sender with the “UP” mark facing upward. 3. Use a fuel joint that is fitted to the fuel hose of the outboard motor. 4.

  • Page 133: Wiring Description

    FUEL MANAGEMENT GAUGE WIRING DESCRIPTION Fuel management gauge Be sure that both the fuel management gauge and speedometer yellow wires are connected to the same power source and activated at the same time. R: 12 volt G: To the green wire from “STBD” digital tachom- eter G/W: To the green wire from “PORT”...
  • Page 134 FUEL MANAGEMENT GAUGE CONNECTING TO THE DIGITAL SPEEDOMETER (FOR FUEL MANAGEMENT GAUGE) This calculates the fuel economy and fuel consumption, inputting the speed data to the fuel man- agement gauge from the digital speedometer. 1. Remove the black grommet in the back of the digital speedometer. 2.

  • Page 135: Fuel Management Gauge Set Up

    FUEL MANAGEMENT GAUGE FUEL MANAGEMENT GAUGE SET UP Follow the procedure below. 1. Remove the grommet (1) on the back of the meter. 2. Select the fuel measurement switch 4 for either gallons per hour (gph) or liters per hour (L/h). 3.

  • Page 136: Analog Trim Meter

    ANALOG TRIM METER The trim meter shows the trim angle of the outboard motor. ANALOG TRIM METER APPLICATIONS Ref. No. Description Part No. Applicable model 4-pin coupler 6Y7-83670-00 Premixed 40 (3-cyl)-225 w/ PTT, 250G, L250G BLK panel 40 (3-cyl)-300 w/ oil injection, PTT (except Bullet connector 6Y7-83670-40 250G &...

  • Page 137: Coolant Pressure Meter

    COOLANT PRESSURE METER The coolant pressure meter provides a warning for the operator when there is a problem with the cooling system. * For all in-line cylinder models, the position for installing the sender shares the coolant temperature output. Therefore, either the coolant temperature meter or the coolant pressure meter can be used for one engine. * However, on V4, V6, and F150 models, both meters can be used for one engine.

  • Page 138: Coolant Temp. Meter

    COOLANT TEMP. METER The coolant temperature meter uses a sensor on the engine unit to indicate the temperature of the cooling water inside the powerhead. The meter has a red zone to indicate overheating so problems can be corrected before severe dam- age occurs.

  • Page 139: Coolant Press. Sender And/Or Coolant Temp. Sender Installation (For 2-Stroke Models)

    COOLANT TEMP. METER COOLANT PRESS. SENDER AND/OR COOLANT TEMP. SENDER INSTALLATION (FOR 2-STROKE MODELS) V4, V6 Remove the screw plug (1) from the cylinder (2) Coolant temp. sender head and install the sender (2) with gasket. After installing the sender, check for water (2) Coolant press.

  • Page 140: Routing The Coolant Press. Tube

    COOLANT TEMP. METER COOLANT PRESS. SENDER AND/OR COOLANT TEMP. SENDER ROUTING THE COOLANT PRESS. INSTALLATION TUBE (FOR 4-STROKE MODELS) F20A, F25A (F25), FT25B (T25), F30A (F30), Same height F40B (F40) as oil tank Add a clamp to oil tank mount bolt to secure tube Secure with...
  • Page 141 COOLANT TEMP. METER F40D, F50F (F50), FT50G (T50), F60C (F60), FT60D (T60) Only one of coolant press sensor and coolant temp sensor can be installed, even if the engine has two points for taking out it. (2) Coolant temp. sender (1) Plug (2) Coolant press.

  • Page 142: Sender Installation

    COOLANT TEMP. METER ROUTING THE COOLANT TEMP. LEAD & COOLANT PRESS. TUBE SENDER INSTALLATION F150 F150 Secure with clamp Coolant temp. lead Coolant press. tube (2) Coolant temp. Coolant press. sender sender F200, F225 (2) Coolant press. sender Water press. tube (2) Coolant press.

  • Page 143: Sender Installation And Routing

    COOLANT TEMP. METER SENDER INSTALLATION AND ROUTING F200, F225, F250 [6P2] w/ Variable Cam- shaft Timing Coolant press. Coolant press. sender sender Coolant temp. lead Coolant press. tube Coolant temp. sender Coolant temp. sender 5-25...

  • Page 144: Hour Meter

    HOUR METER The hour meter provides the operator with useful at-a-glance information. It monitors the number of hours a motor has been used since original installation. * The transaction of time count when the engine is stopped differs on each hour-meter and YDIS, therefore the elapsed time is not always equal on their equipments.

  • Page 145: Wiring The Mechanical Hour Meter

    HOUR METER WIRING THE MECHANICAL HOUR METER The hour meter can be counted while the ignition switch is “ON”. IG switch Batt.+12V Hour meter Battery Lamp switch WIRING THE DIGITAL HOUR METER Two counting method can be selected by connecting wires. COUNTING TIME WHILE ENGINE IS RUNNING COUNTING TIME WHILE IG SWITCH IS “ON”...

  • Page 146: Voltage Meter

    VOLTAGE METER The voltage meter provides information about the charging condition of the battery. VOLTAGE METER APPLICATIONS Ref. No. Description Part No. Applicable model DC 12 volts power supply 6Y7-83503-00 Black panel All electrical start models DC 12 volts power supply 6Y7-83503-10 White panel VOLTAGE METER DIMENSIONS...

  • Page 147: Fuel Meter

    However, there may occur difference between the indication and actual remaining fuel due to a fuel tank shape, design, etc. FUEL METER APPLICATIONS Ref. No. Description Part No. Applicable model For Yamaha sender (5 – 105 Ω) 6Y7-85750-00 Black panel For ABYC sender (30 – 240 Ω) 6Y7-85750-10 Black panel All electrical start models For Yamaha sender (5 –...

  • Page 148: Charge Warning Unit

    CHARGE WARNING UNIT The lamp of the charge warning unit indicates the status of charging the battery. When the main switch is put into “ON” position, the red lamp lights. After the engine starts, the lamp will go off. If the charging system has malfunctioned, the lamp will light. mm (in.) 7.7 (0.30) 40 (1.57)

  • Page 149: Wire Harnesses

    WIRE HARNESSES ADDITIONAL ACCESSORY LEAD An optional wire harness for the instruments is Part No. Length (L) Remarks prepared. That will help any boats set up 6Y5-82149-00 30 cm (1 ft) Blue instruments. Choose a suitable wire-harness if 6Y5-82117-00 30 cm (1 ft) Black necessary.

  • Page 150: Meter Harness

    WIRE HARNESSES For digital meter Part No. Length (L) Remarks METER HARNESS 6Y5-83553-N0 2.5 m (8.2 ft) For twin application For analog meter Part No. Length (L) Remarks (10A) 6Y5-83553-00 2.5 m (8.2 ft) (10A) ( L ) (10A) ( L ) Part No.

  • Page 151: Lamp Switch

    WIRE HARNESSES COMBINATION TRIM AND OIL LEAD 2 LAMP SWITCH Part No. Length (L) Remarks 68F-82553-50 5 m (16.4 ft) Part No. Length (L) Remarks 68F-82553-70 7 m (23 ft) 688-82520-00 10 cm (4 in) t = Max.15 mm 68F-82553-80 8 m (26.3 ft) 250G, L250G 68F-82553-90...

  • Page 152: Pt/T Switch Lead Extension

    WIRE HARNESSES LIGHTING COIL EXTENSION HARNESS PT/T SWITCH LEAD EXTENSION Part No. Length (L) Remarks M-start model with Part No. Length (L) Remarks 682-84380-00 6 m (19.8 ft) lighting coil 688-82586-11 2 m (6.6 ft) ( L ) ( L ) RECTIFIER KIT Part No.

  • Page 153: Wiring Diagrams

    The wiring color code and the main usage for the electric wires are shown as below. The wire color and its main usage are difference between Yamaha standard and ABYC standard. * For the wires which use tracer stripes, the main color is followed by a slash then the tracer color.

  • Page 154: Digital Meter

    WIRING DIAGRAMS DIGITAL METER SINGLE-MOTOR 250G 6Y5-85721-F0 6Y5-87122-S0 6Y5-85752-02 5-36...
  • Page 155 WIRING DIAGRAMS DIGITAL METER SINGLE-MOTOR w/ SIDE-MOUNT RC 115-300 w/ oil injection (except 250G), F115-F250 6Y5-85721-F0 6Y5-87122-S0 6Y5-85752-02 5-37...
  • Page 156 WIRING DIAGRAMS DIGITAL METER SINGLE-MOTOR W/ BINNACLE RC 115-300 w/ oil injection (except 250G), F115-F250 5-38...
  • Page 157 WIRING DIAGRAMS DIGITAL METER TWIN-MOTOR W/ BINNACLE RC L/250G 6Y5-83553-M0 (2.5 m) 5-39...
  • Page 158 WIRING DIAGRAMS DIGITAL METER TWIN-MOTOR W/ BINNACLE RC 115-300 w/ oil injection (except L/250G), F115-F250 6Y5-83553-N0 (2.5 m) 5-40...

  • Page 159: Analog Meter (6Y7)

    WIRING DIAGRAMS ANALOG METER (6Y7) 2-STROKE ENGINES L/250G & Premixed engines 5-41...
  • Page 160 WIRING DIAGRAMS ANALOG METER (6Y7) 2- AND 4-STROKE ENGINES 40 [3-cyl.]-300 w/ oil injection (except L/250G), F30-F250 5-42...

  • Page 161: Interchangeability Between Tachometer And Engine

    WIRING DIAGRAMS INTERCHANGEABILITY BETWEEN TACHOMETER AND ENGINE The wire-harness adapter is available for connection between 2006 former engine and 2007 later gauge or between 2006 former gauge and 2007 later engine. The water detection warning and check engine warning are no longer activated if either 2007 later engine or 2007 later gauge is installed.
  • Page 162 WIRING DIAGRAMS ANALOG TACHOMETER 4-stroke engine (Fuel injected engines, F30A (F30), F40B (F40), FT50C, F50D, F95A and F100B) Engine Conventional EXT wire harness Wire harness adapter Gauge 2007- -2006 6Y7-83540-80/90 – – – – – – – – – – (*1) –...
  • Page 163 WIRING DIAGRAMS DIGITAL TACHOMETER 4-stroke engine (Fuel injected engines, F30A (F30), F40B (F40), FT50C, F50D, F95A and F100B) Engine Conventional EXT wire harness Wire harness adapter Gauge 2007- -2006 – – – – – – – – – – – 6Y5-8350T-90 (*1) –...

  • Page 164: Grommet Description

    WIRING DIAGRAMS GROMMET DESCRIPTION * If the optional equipment will be installed, cut out the surface skin of rigging grommet on the prescribed posi- tion. 2-STROKE V4 OIL INJECTION Fuel hose Throttle cable Remote oil hose Coolant temp. lead (OP) 10-pin main harness Coolant press.
  • Page 165 WIRING DIAGRAMS GROMMET DESCRIPTION F75, F80, F90, F100, F115 10-pin main harness Coolant press. tube or Coolant temp. lead (OP) Throttle cable Speed tube Gauge harness Battery cable Shift cable Fuel hose F150 Coolant temp. lead (OP) 10-pin main harness Throttle cable Coolant press.
  • Page 166 WIRING DIAGRAMS F200, F225, F250 w/ Variable Camshaft Timing [Mechanical RC] Coolant temp. lead and/or Coolant press. tube (OP) 10-pin main harness Isolator cable (OP) Throttle cable Flushing hose ( Market OP) Battery cable Shift cable Gauge harness Speed tube Fuel hose F250 [Digital Electronic Control] Flushing hose ( Market OP)
  • Page 167 DIGITAL NETWORK GAUGE (6Y8) DIGITAL NETWORK GAUGE COMPATIBLE MODEL ......6-2 DIGITAL NETWORK GAUGE APPLICATION......... 6-2 SQUARE STYLE GAUGE APPLICATION ........... 6-2 ROUND STYLE GAUGE APPLICATION ..........6-3 DIGITAL NETWORK GAUGE DIMENSIONS .......... 6-3 SQUARE STYLE GAUGE DIMENSIONS ..........6-3 ROUND STYLE GAUGE DIMENSIONS ..........

  • Page 168: Digital Network Gauge Compatible Model

    DIGITAL NETWORK GAUGE COMPATIBLE MODEL The following models can accept the digital network gauges. Electronic fuel injected F50-F350 HPDI engines * US & Canada: 2006 and later models * Others: 2007 and later models Also, those engines can accept the conventional gauges (except F350, F300 and F250 w/ Digital Electronic Control).

  • Page 169: Digital Network Gauge Dimensions

    DIGITAL NETWORK GAUGE APPLICATION ROUND STYLE GAUGE APPLICATION Similar shape design as conventional 6Y5 digital gauges. Ref. No. Part name Part No. Remarks Tachometer 6Y8-8350T-11 Fuel mgt gauge w/ speedome- Requires optional speed sensor, or NMEA compatible 6Y8-83500-11 DIGITAL NETWORK GAUGE DIMENSIONS SQUARE STYLE GAUGE DIMENSIONS SURFACE MOUNT mm (in.)

  • Page 170: Round Style Gauge Dimensions

    DIGITAL NETWORK GAUGE DIMENSIONS ROUND STYLE GAUGE DIMENSIONS mm (in.)

  • Page 171: Optional Equipments

    OPTIONAL EQUIPMENTS MULTI-SENSOR APPLICATION Boat speed, water depth and water surface temperature can be obtained. For installation, see the instruction which is accompanied with the sensor. mm (in.) mm (in.) 3050 (10 ft) 52 (2.05) 96 (3.78) 4900 (16 ft) 50.8 (2) Ref.

  • Page 172: Speed Sensor Kit

    OPTIONAL EQUIPMENTS SPEED SENSOR KIT Uses to pick up the pitot tube pressure for water speed. For installation and connection, see the instruction in the kit. The speed sensor kit may include in the rigging kit. Ref. No. Part No. Remarks 60V-8A4L1-11 Fuel injected F50-F250, HPDI...

  • Page 173: Wire Harness

    WIRE HARNESS MAIN BUS WIRE Uses to connect between the hub and hub. Part No. Length Remarks 6Y8-82553-41 30 ft, 9.1 m 6Y8-82553-31 25 ft, 7.6 m 6Y8-82553-21 20 ft, 6.1 m Length (GRY) (GRY) 6Y8-82553-11 15 ft, 4.6 m 6Y8-82553-50 10 ft, 3.0 m 6Y8-82553-01...

  • Page 174: Fuel Tank / Gps Wire

    WIRE HARNESS FUEL TANK / GPS WIRE Uses to connect between a fuel tank level sensor and/or a MNEA0183 compatible GPS and the speedometer (with fuel mgt gauge). mm (in.) Part No. Remarks 6Y8-8356N-01 Twin fuel tanks acceptable (GND) (BLK) Fuel tank 220 (8.66)

  • Page 175: Wiring Diagrams

    WIRING DIAGRAMS FUEL INJECTED F50-F250 [Mechanical RC] & HPDI ENGINES SINGLE ENGINE Fuse (10A)
  • Page 176 WIRING DIAGRAMS FUEL INJECTED F50-F250 [Mechanical RC] & HPDI ENGINES TWIN ENGINE 6-10...
  • Page 177 WIRING DIAGRAMS FUEL INJECTED F50-F250 [Mechanical RC] & HPDI ENGINES TRIPLE ENGINE 6-11...

  • Page 178: F350/F300/F250 [Digital Electronic Control]

    WIRING DIAGRAMS F350/F300/F250 [Digital Electronic Control] SINGLE ENGINE W/ BINNACLE RC 6-12...
  • Page 179 WIRING DIAGRAMS F350/F300/F250 [Digital Electronic Control] SINGLE ENGINE W/ CONCEALED RC 6-13...
  • Page 180 WIRING DIAGRAMS F350/F300/F250 [Digital Electronic Control] TWIN ENGINE 6-14...
  • Page 181 WIRING DIAGRAMS F350/F300/F250 [Digital Electronic Control] TRIPLE ENGINE 6-15...
  • Page 182 WIRING DIAGRAMS F350/F300/F250 [Digital Electronic Control] DUAL STATION/ TWIN ENGINE 6-16...

  • Page 183: Initial Gauge Setup

    INITIAL GAUGE SETUP If two or more engines with digital network gauges are installed, the initial setup is required for proper gauge operation. The ignition switches have to be turned to ON in order from Port to Starboard in 2 seconds or more interval, which can memorize the engine number into each ECM by a rule.

  • Page 184: Troubleshooting

    (Default) Fuel sensor selection is wrong. Europe sensor: 0-180 Ω gauge shows incorrect fuel rectly resistance. YAMAHA sensor: 5-105 Ω level. Fuel mgt gauge shows incor- Fuel capacity setting is wrong. Fill the tank with fuel, and set Default setting is 50 gallons.

  • Page 185: Basic Requirements

    BASIC REQUIREMENTS The following basic conditions are required for the digital network gauge system to install its compo- nents onto a boat. Item Conditions Symptom Note 50 units or less (Including mar- Total amount quantity of unit ket obtainable units, exclusive for connecting to the system gauges and engine ECUs).
  • Page 186 MEMO...

  • Page 187: Battery

    BATTERY RECOMMENDED BATTERY ..............7-2 BATTERY CABLE LENGTH ..............7-3 BATTERY WIRING ................... 7-4 ISOLATOR EQUIPPED MODEL (FOR OVER 150PS MODEL) ..7-4 RECOMMENDED EXTENSION LENGTH OF BATTERY CABLES..7-5 RECOMMENDED BATTERY SWITCH CAPACITY ......7-7...

  • Page 188: Recommended Battery

    Therefore, exact battery selection is required on a model. Using maintenance-free sealed and/or gel cell batteries are not recommended, because they may not be compatible with Yamaha’s charging system. Read carefully the labels attached to the battery and follow the instruction supplied by battery man- ufacturer when you treat or maintain the battery.

  • Page 189: Battery Cable Length

    BATTERY CABLE LENGTH The following table shows the battery cable length to the (–) terminal from the grommet of outboard motor. The (+) terminal is usually 100 mm (4 inches) longer than the (–) terminal. Global Model US Model Canada Model Cable length Remarks 40J, E40J, EK40J...

  • Page 190: Battery Wiring

    BATTERY WIRING ISOLATOR EQUIPPED MODEL (FOR OVER 150PS MODEL) WARNING Battery electrolyte is poisonous and dan- gerous, causing severe burns, etc. It con- tains sulfuric acid. Avoid contact with skin, eyes, or clothing. Read the safety and maintenance instruc- tions which are accompaniment to your battery.

  • Page 191: Recommended Extension Length Of Battery Cables

    BATTERY WIRING RECOMMENDED EXTENSION LENGTH OF BATTERY CABLES If the battery cables are extended, follow the requirements in the table due to the battery capacity, cable size and atmosphere temperature. The length of extension battery cable means the total length of (+) and (–) cables. Be sure to select an extension battery cable and a terminal that meet ABYC requirements or equiv- alents.
  • Page 192 BATTERY WIRING Atmosphere temperature is below 0°C (32°F) Battery Maximum total extension length Applicable models AWG4 AWG2 AWG1/0 AWG2/0 Unit Minimum rating (20 mm (30 mm (50 mm (60 mm Carbureted V6 (2.6L) Carbureted V6 (3.1L) Cannot be extended — F115, F150 CCA/SAE 696 Amps...

  • Page 193: Recommended Battery Switch Capacity

    RECOMMENDED BATTERY SWITCH CAPACITY Select a battery switch which covers the starting ampere draw in the table. If the battery cable connection points are increased, electric resistance will increase and perfor- mance for starting will decrease. If a lot of connections such as an automatic battery distribution system is used, the total electric resistance of connections has to be 0.5 MΩ...
  • Page 194 MEMO...

  • Page 195: Appendix

    APPENDIX MODEL NAME DESIGNATION..............8-2 GLOBAL MODEL IDENTIFICATION (EXCEPT US AND CANADA)..8-2 US & CANADA MODEL IDENTIFICATION .......... 8-3 NEW US & CANADA MODEL IDENTIFICATION CODE ..... 8-3 FUEL SYSTEM VACUUM PRESSURE STANDARD ......8-4 FUEL HOSE ROUTING RESISTANCE MEASURING METHOD ..8-4 LOWEST VACUUM PRESSURE STANDARD ........

  • Page 196: Model Name Designation

    Model name Serial number Prefix model code F L 3 5 0 A E T 6 A X YAMAHA MOTOR CO., LTD. MADE IN JAPAN PAYS D'ORIGINE JAPON The model identification has been standardized as follows since 1998 model year. Output...

  • Page 197: Us & Canada Model Identification

    US and Canada model ID code will be revised from all new models (starting with fuel injection F40 which will be released on fall 2008). All current Yamaha outboard motors will continue to use the current model ID code system. “Generation” codes will change at such time new Yamaha outboards models are introduced.

  • Page 198: Fuel System Vacuum Pressure Standard

    FUEL SYSTEM VACUUM PRESSURE STANDARD In high-horsepower V6 models, the required fuel flow volume at normal operation may become insufficient and the engine’s reliability may decrease, due to the routing resistance of the fuel hoses and the installation of a larger fuel filter. For the fuel hose routing standard, be sure to adequately inform the service network as well as the boat manufactures.

  • Page 199: Lowest Vacuum Pressure Standard

    FUEL SYSTEM VACUUM PRESSURE STANDARD LOWEST VACUUM PRESSURE STANDARD The lowest vacuum pressure must be fulfilled as below at an atmospheric temperature of 20°C (68°F) and higher. Idle: 0 kPa to –10.7 kPa (–80 mmHg) WOT: –10.7 kPa (–80 mmHg) to –20 kPa (–150 mmHg) * Be sure to measure the vacuum pressure which is within specification at the idle and the wide-open throttle, after the breaking-in period has been completed.

  • Page 200: Portable Fuel Tanks (Typical)

    PORTABLE FUEL TANKS (TYPICAL) mm (in.) mm (in.) mm (in.) 363 (14.3) 536 (21.1) 455 (17.9) Capacity Ref. No. Part No. Material Description L (US gal) 6YL-24201-05 12 (3.2) Plastic With fuel gauge 6YL-F4201-05 6YJ-24201-00 24 (6.3) Plastic 6YJ-24201-10 24 (6.3) Plastic With fuel gauge 6YJ-24201-40...

  • Page 201: Pre-Delivery Inspection (Pdi) Checks

    PRE-DELIVERY INSPECTION (PDI) CHECKS Before operation, go over the checklist below to enhance customer satisfaction. Fill in the information required. Perform the static and dynamic checks following the items on the sheet.

  • Page 202: Conventional Rigging Kit Contents

    CONVENTIONAL RIGGING KIT CONTENTS The rigging kit is controlled to supply to Yamaha dealers under Sales Division of Marine Engine Operations of Yamaha Motor Corporation. Therefore, our Parts Operations Division is out of control. DIGITAL TACHOMETER KIT US, Can.: 40-300, F30-F250 Others: 40 (3-cyl)-300 w/ oil injection (except 250G &...

  • Page 203: Twin-Motor Kit

    CONVENTIONAL RIGGING KIT CONTENTS TWIN-MOTOR KIT L150-L300, LF115-LF250 P/N: 6YR-W0035-G3 Part name Part No. Q’ty Remarks Wire-lead 6Y5-83553-20 2.5 m, 8 ft w/10 amps fuse Tachometer assy 6Y5-8350T-90 Included instruction tag EXT wire-lead 6Y5-83653-40 9 m, 31 ft Twin-binnacle RCL box 704-48207-P1 Premium Main wire-harness, 10-pin...

  • Page 204: Remote Oil Tank Kit (For 2-Stroke Engine)

    CONVENTIONAL RIGGING KIT CONTENTS REMOTE OIL TANK KIT (FOR 2-STROKE ENGINE) 10.5 L (2.8 US-GAL) TANK Global P/N: 6YR-W0035-D2 Part name Part No. Q’ty Remarks Remote oil tank assy 61A-21708-20 Remote oil tank holder 6E5-21734-01 Damper 6E5-21746-00 Bracket 6E5-21798-01 Fuel pipe complete 6YK-24307-42 Clamp 90450-10M07...

  • Page 205: Digital Network Gauge Rigging Kit Contents

    DIGITAL NETWORK GAUGE RIGGING KIT CONTENTS SQUARE STYLE GAUGE RIGGING KIT FOR US & CANADA SINGLE KIT (TACH, SPEED/FUEL MGT) Kit P/N: 6Y8-WE83S-10-00 Part No. Part Name Q’ty Remarks 60V-8A4L1-11 Speed sensor kit Refer to kit contents 6Y8-82521-51 Pigtail bus wire, 12 ft 6Y8-81920-01 Multi-hub With resistor cap, GRY...
  • Page 206 DIGITAL NETWORK GAUGE RIGGING KIT CONTENTS SQUARE STYLE GAUGE RIGGING KIT FOR US & CANADA TWIN KIT 2 (TACH, TACH, SPEED/FUEL MGT) Kit P/N: 6Y8-WE83S-30-00 Part No. Part Name Q’ty Remarks 60V-8A4L1-11 Speed sensor kit Refer to kit contents 6Y8-82521-51 Pigtail bus wire, 12 ft 6Y8-81920-01 Multi-hub...

  • Page 207: Round Style Gauge Rigging Kit For Us & Canada

    DIGITAL NETWORK GAUGE RIGGING KIT CONTENTS SQUARE STYLE GAUGE RIGGING KIT FOR US & CANADA TRIPLE KIT 2 (TACH, TACH, TACH, SPEED, FUEL MGT) w/o Triple RCL Box Kit P/N: 6Y8-WE83S-90-00 Part No. Part Name Q’ty Remarks 60V-8A4L1-11 Speed sensor kit Refer to kit contents 6Y8-82553-01 Main bus wire, 1 ft...
  • Page 208 DIGITAL NETWORK GAUGE RIGGING KIT CONTENTS ROUND STYLE GAUGE RIGGING KIT FOR US & CANADA SINGLE KIT 2 (TACH, SPEED/FUEL MGT) Kit P/N: 6Y8-WE83S-40-00 Part No. Part Name Q’ty Remarks 60V-8A4L1-11 Speed sensor kit Refer to kit contents 6Y8-82521-51 Pigtail bus wire, 12 ft 6Y8-81920-01 Multi-hub With resistor cap, GRY...

  • Page 209: Square Style Gauge Rigging Kit For Europe

    DIGITAL NETWORK GAUGE RIGGING KIT CONTENTS SQUARE STYLE GAUGE RIGGING KIT FOR EUROPE SINGLE KIT (TACH, SPEED/FUEL MGT) Kit P/N: 6YR-W0035-N3 Part No. Part Name Q’ty Remarks 60V-8A4L1-11 Speed sensor kit Refer to kit contents 6Y8-81920-01 Multi-hub With resistor cap, GRY 6Y8-81920-11 Single-hub With resistor...
  • Page 210 DIGITAL NETWORK GAUGE RIGGING KIT CONTENTS SQUARE STYLE GAUGE RIGGING KIT FOR EUROPE TWIN KIT (TACH, TACH, SPEED, FUEL MGT) Kit P/N: 6YR-W0035-P3 Part No. Part Name Q’ty Remarks 60V-8A4L1-11 Speed sensor kit Refer to kit contents 61B-8258A-01 Main wire-harness 10-pin, 32 ft 6K1-8258A-40 Main wire-harness 10-pin, 26 ft 6Y8-81920-01...
  • Page 211 DIGITAL NETWORK GAUGE RIGGING KIT CONTENTS SQUARE STYLE GAUGE RIGGING KIT FOR EUROPE TWIN KIT (TACH, TACH, SPEED, FUEL MGT) w/o Transom Wire Harness Kit P/N: 6Y8-W0035-30 Part No. Part Name Q’ty Remarks 6Y8-82553-01 Main bus wire, 1 ft 6Y8-82521-11 Pigtail bus wire, 2 ft 6Y8-81920-01 Multi-hub...
  • Page 212 DIGITAL NETWORK GAUGE RIGGING KIT CONTENTS SQUARE STYLE GAUGE RIGGING KIT FOR EUROPE F350 SINGLE KIT (TACH, SPEED/ FUEL MGT) KIT P/N: 6X6-W0035-01 Part No. Part Name Q’ty Remarks 6Y8-8350T-01 Tachometer Square style 6Y8-8356N-01 GPS/ Fuel tank wire 6Y8-83500-01 Comb. Speed/ fuel mgt gauge Square style 6Y8-81920-01 Multi hub...

  • Page 213: Round Style Gauge Rigging Kit For Europe

    DIGITAL NETWORK GAUGE RIGGING KIT CONTENTS ROUND STYLE GAUGE RIGGING KIT FOR EUROPE SINGLE KIT 1 (TACH) Kit P/N: 6YR-W0035-Y1 Part No. Part Name Q’ty Remarks 6Y8-82521-41 Pigtail bus wire, 9 ft 6Y8-82553-21 Main bus wire, 20 ft 6Y8-81920-11 Single-hub With resistor 6Y8-82521-11 Pigtail bus wire, 2 ft...
  • Page 214 DIGITAL NETWORK GAUGE RIGGING KIT CONTENTS ROUND STYLE GAUGE RIGGING KIT FOR EUROPE SINGLE KIT2 (TACH, SPEED/FUEL MGT) Kit P/N: 6YR-W0035-M4 Part No. Part Name Q’ty Remarks 60V-8A4L1-11 Speed sensor kit Refer to kit contents 6Y8-81920-01 Multi-hub With resistor cap, GRY 6Y8-81920-11 Single-hub With resistor...

  • Page 215: Transom Rigging Kit For Europe

    DIGITAL NETWORK GAUGE RIGGING KIT CONTENTS TRANSOM RIGGING KIT FOR EUROPE SINGLE KIT 1 (SINGLE-HUB) Kit P/N: 6Y8-W0035-40 Part No. Part Name Q’ty Remarks 6Y8-82521-31 Pigtail bus wire, 6 ft 6Y8-81920-11 Single-hub With resistor SINGLE KIT 2 (MULTI-HUB) Kit P/N: 6Y8-W0035-50 Part No.

  • Page 216: Square Style Gauge Rigging Kit For Anz

    DIGITAL NETWORK GAUGE RIGGING KIT CONTENTS SQUARE STYLE GAUGE RIGGING KIT FOR ANZ SINGLE KIT (TACH, SPEED, FUEL MGT) Kit P/N: 6YR-W0035-R2 Part No. Part Name Q’ty Remarks 60V-8A4L1-11 Speed sensor kit Refer to kit contents 6Y8-81920-01 Multi-hub With resistor cap, GRY 6Y8-81920-11 Single-hub With resistor...

  • Page 217: Square Style Gauge Rigging Kit For Japan

    DIGITAL NETWORK GAUGE RIGGING KIT CONTENTS SQUARE STYLE GAUGE RIGGING KIT FOR JAPAN SINGLE KIT 1 (TACH) Kit P/N: 6YR-W0035-U0 Part No. Part Name Q’ty Remarks 6Y8-81920-01 Multi-hub With resistor cap, GRY 6Y8-81920-11 Single-hub With resistor 6Y8-82521-21 Pigtail bus wire, 3 ft 6Y8-82521-41 Pigtail bus wire, 9 ft 6Y8-82553-21...

  • Page 218: Round Style Gauge Rigging Kit For Japan

    DIGITAL NETWORK GAUGE RIGGING KIT CONTENTS ROUND STYLE GAUGE RIGGING KIT FOR JAPAN SINGLE KIT 1 (TACH) Kit P/N: 6YR-W0035-W0 Part No. Part Name Q’ty Remarks 6Y8-81920-01 Multi-hub With resistor cap, GRY 6Y8-81920-11 Single-hub With resistor 6Y8-82521-21 Pigtail bus wire, 3 ft 6Y8-82521-41 Pigtail bus wire, 9 ft 6Y8-82553-21...

  • Page 219: 2009 Manufacturing Start Serial Number

    2009 MANUFACTURING START SERIAL NUMBER 2-STROKE ENGINES Model name Model Prefix Starting Remarks code code serial number Global Canada 2CMH 6F8K 1034049 3AMH 6L5K 1018271 4ACMH 6E0K 1011631 5CMH 6E3K 1050541 5CSMH 6CMH 6MHH 1011801 France made E8DMH 677K 1009631...
  • Page 220 2009 MANUFACTURING START SERIAL NUMBER 2-STROKE ENGINES Model name Model Prefix Starting Remarks code code serial number Global Canada 40XMH 40XW 40XWT E40XMH 66TK 1071471 E40XW E40XWH E40XWT 40XMHS Brazil made, For Brazil 1101751 40XWS Brazil made, For Brazil 40YETO 68PK 1001432 For Italy...
  • Page 221 2009 MANUFACTURING START SERIAL NUMBER 2-STROKE ENGINES Model name Model Prefix Starting Remarks code code serial number Global Canada 85AED 85AEHD 1020905 85AET 90AETO 90TR 90TRH 1041236 115BET 115CETO 115TR E115AE 1024378 E115AET E115AMH E115AWH 130BETO 1004538 140BET 1001493 150AET 150FETO 150TR 1020749...
  • Page 222 2009 MANUFACTURING START SERIAL NUMBER 4-STROKE ENGINES Model name Model Prefix Starting Remarks code code serial number Global Canada F2AMH 1003001 France made, For JPN F2.5AMH F2.5MH F2.5MHH 1051879 France made F4AMH F4MH F4MHH 1088680 France made F6AMH F6AMH F6MHH France made 1011911 F6AWH...
  • Page 223 2009 MANUFACTURING START SERIAL NUMBER 4-STROKE ENGINES Model name Model Prefix Starting Remarks code code serial number Global Canada F30AEHD F30EHH For Can F30AEHT For ANZ F30AET 1010597 F30AMHD For EU F30AWHD For JPN F30AWHT For JPN F40BED F40BER F40BEHD F40EHH For Can F40BET...
  • Page 224 2009 MANUFACTURING START SERIAL NUMBER 4-STROKE ENGINES Model name Model Prefix Starting Remarks code code serial number Global Canada F225AET F225TR F225TRH 1030968 FL225AET LF225TR LF225TRH 1009176 F225BET 1000785 For EU FL225BET 1000122 For EU F225CET F225TLR F225TLRH 1001323 F250AET F250TR 1027105 F250BET...
  • Page 226 YAMAHA MOTOR CO., LTD. Produced in Japan × June 2008 –0.22 G20080529021348...

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