Disassembling The Manual Starter; Checking The Spiral Spring; Checking The Drive Pawl; Measuring The Starter Rope - Yamaha E40G Service Manual

POWR

Disassembling the manual starter

1. Turn the sheave drum 1 clockwise until
the spiral spring is free.
a
NOTE:
9 Turn the sheave drum so that the notch on
the outer surface of the sheave drum faces
toward the manual starter handle.
9 Pass the starter rope 2 through the notch
a.
9 When turn the sheave drum, pulling the
start-in-protection cable 3.
2. Remove the bolt, drive plate 4, spring
5, drive pawl 6 and drive pawl spring
7.
6
7
w
The sheave drum can pop out. Hold the
sheave drum with your hand, then pull it
out.
3. Remove the sheave drum8.
w
The spiral spring can pop out. Cover the
spiral spring with cloths, then pull out the
sheave drum.
5-13
Power unit
2
3
1
6F650020
4
5 8
6F650030
4. Remove the spiral spring 9 from the
manual starter case.
w
The spiral spring can pop out. To remove
the spring, cover it with cloths.
5. Remove the starter rope 0.

Checking the spiral spring

1. Check the spiral spring for cracks, bends,
or damage. Replace if necessary.

Checking the drive pawl

1. Check the drive pawl for cracks or dam-
age. Replace if necessary.

Measuring the starter rope

1. Measure the starter rope length. Replace
if the length is below specification.
Starter rope length:
1,900 mm (74.8 in)
9
6F650040
0
6F650050
6F65G11