Lowr - Yamaha E60HWD Service Manual

LOWR

LOWR
Special service tools ................................................................................... 6-1
Lower unit .................................................................................................... 6-5
Removing the lower unit .......................................................................... 6-9
Removing the water pump ...................................................................... 6-9
Removing the oil seal housing and shift rod ........................................... 6-9
Checking the water pump and shift rod ................................................. 6-10
Disassembling the oil seal housing ....................................................... 6-10
Assembling the oil seal housing ............................................................ 6-10
Propeller shaft housing ............................................................................. 6-11
Removing the propeller shaft housing assembly ................................... 6-13
Disassembling the propeller shaft assembly ......................................... 6-13
Disassembling the propeller shaft housing ............................................ 6-13
Checking the propeller shaft housing .................................................... 6-14
Checking the propeller shaft .................................................................. 6-14
Assembling the propeller shaft assembly .............................................. 6-14
Assembling the propeller shaft housing ................................................ 6-15
Drive shaft and lower case ....................................................................... 6-16
Removing the drive shaft ....................................................................... 6-17
Disassembling the drive shaft ............................................................... 6-17
Disassembling the forward gear ............................................................ 6-17
Disassembling the lower case ............................................................... 6-17
Checking the pinion and forward gear ................................................... 6-18
Checking the bearings ........................................................................... 6-18
Checking the drive shaft ........................................................................ 6-18
Checking the lower case ....................................................................... 6-18
Assembling the lower case .................................................................... 6-18
Assembling the forward gear ................................................................. 6-19
Assembling the drive shaft .................................................................... 6-19
Installing the drive shaft ..........................................................................6-19
Installing the shift rod and oil seal housing ........................................... 6-20
Installing the propeller shaft housing ..................................................... 6-20
Installing the water pump ...................................................................... 6-22
Installing the lower unit .......................................................................... 6-22
Shimming .................................................................................................... 6-24
Shimming ............................................................................................... 6-25
Selecting the pinion shims ..................................................................... 6-25
Selecting the forward gear shims .......................................................... 6-26
Selecting the reverse gear shims .......................................................... 6-27
Backlash ..................................................................................................... 6-28
Measuring the forward and reverse gear backlash ............................... 6-28
69D5G11
Lower unit
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