Table Of Contents - Carter Talon 150 FX Series Service Manual

Table of Contents

Table Of Contents3
General Information5
Model Identification5
Fuel And Oil Recommendations5
Break-In Procedure5
Dimensions6
Engine6
Capacities6
Specifications6
Weight7
Tire Pressure7
Location Of Parts8
Periodical Check And Services9
Periodic Maintenance And Tune-Up Procedures9
Tire Pressure/Wear10
Brake Performance10
Air Cleaner10
Paper Filter Maintenance10
Chassis Nuts And Bolts11
Fuel Switch (Petcock)11
Torque Tightening Chart11
"ON" Position11
Final Gear Oil12
Engine Oil12
Chassis12
Final Drive Capacity12
Engine Components: Cylinder13
Cylinder Removal13
Cylinder Inner Wall Wear Inspection13
Crank Connecting Rod Mechanism: Piston Set14
Piston Pin Inspection And Servicing14
Piston Rings Inspection And Servicing14
Connecting Rod End Inspection14
Piston Rings Set Up15
Piston Set Installation15
Crank Connecting Rod Set15
Crankcase And Crankshaft Removal15
Crankshaft And Crankcase Inspection17
Crankshaft And Crankcase Installation17
Valve Mechanism Inspection And Servicing18
General Introduction18
Valve Clearance Adjustment19
Camshaft20
Camshaft Removal20
Camshaft Inspection20
Camshaft Installation21
Rocker Arm And Rockshaft21
Rocker Arm And Rockshaft Removal21
Rocker Arm And Rockshaft Inspection21
Rocker Arm And Rockshaft Installation22
Cam Chain Tensioner22
Valve And Valve Spring23
Valve And Valve Spring Removal23
Valve And Valve Spring Inspection23
Valve And Valve Spring Installation23
Valve Guide24
To Clean Carbon Accumulation Off The Valve Guide24
Valve Guide Inner Diameter Measurement24
Valve Guide Replacement24
Valve Seat25
Valve Seat Width Measurement25
Valve Seat Finishing25
Valve Seat Touching Position Inspection26
Valve And Valve Seat Lapping27
Valve And Valve Seat Air Impermeability Inspection27
Lubrication System Inspection And Servicing28
Oil System Inspection And Replacement29
Rotary Oil Pump29
Oil Pump Removal29
Oil Pump Inspection30
Oil Pump Assembling31
Oil Pump Installation31
Fuel Supply System Inspection And Servicing32
Cv Carburetor32
Carburetor Idling Adjustment33
Air Adjusting Screw Adjustment33
Vacuum Chamber33
Vacuum Chamber Removal33
Vacuum Chamber Installation34
Automatic Side Starter (Choke)34
Automatic Side Starter Inspection34
Float Chamber34
Float Chamber Inspection35
Float Chamber Installation35
Fuel Level Inspection35
Carburetor Installation35
Air Cut Valve (Acv)36
Air Cut Valve Removal36
Air Cut Valve Installation36
Air Check Valve36
Transmission Components Inspection And Servicing37
Starting Mechanism Inspection And Servicing37
Kick Return Starting Mechanism37
Spiral Spine Transferring Style Staring Mechanism Removal37
Spiral Spline Transferring Style Starting Mechanism Inspection38
Spiral Spline38
Transferring Style Starting Mechanism Installation39
Electrical Starting Mechanism40
Starter Motor40
Starter Motor Removal40
Armature Inspection41
Carbon Brush Inspection41
Starter Motor Installation42
Reduction Mechanism43
Reduction Gear Inspection43
Engaging Mechanism43
Starting Clutch Removal44
Starting Clutch Inspection44
Starting Clutch Installation45
Controlling Mechanism45
Starter Relay Inspection45
Belt Driven Cvt Mechanism Inspection And Servicing46
Drive Belt Pulley48
Drive Belt Pulley Removal48
Drive Belt Pulley Inspection48
Drive Belt Pulley Installation49
Clutch50
Clutch Removal50
Clutch Inspection50
Clutch Disassembling50
Clutch Installation51
Driven Belt Pulley52
Driven Belt Pulley Removal52
Driven Belt Pulley Inspection52
Driven Plate Bearing Replacement53
Driven Belt Pulley Installation54
Transmission Belt54
Transmission Belt Inspection54
Rear Transmission Mechanism55
Transmission Case Oil Replacement55
Transmission Case Oil Inspection55
Transmission Case56
Transmission Case Removal56
Transmission Case Gear Inspection56
Bearing On The Transmission Case Cover Replacement57
Bearing On The Left Crankcase Body Replacement58
Oil System Inspection And Servicing60
Charging System Inspection And Servicing60
Electric Leakage Testing60
Charging Status Inspection60
Battery61
Battery Removal61
Battery Installation61
Battery Open-Circuit Voltage Inspection61
Battery Charging62
Primary Coil62
Primary Coil Inspection63
Generator Removal And Inspection63
Standard Value63
Generator Installation64
Regulate Rectifier64
Main Wiring – Sub Electric Circuit Condition Inspection64
Regulate Rectifier Inspection65
Resistor65
Resistor Resistance Value Measurement65
Connecting Type65
Ignition System Inspection And Servicing66
Ignition Time Inspection66
Ignition System Inspection66
Ignition Charging Coil67
Trigger Winding68
Cdi Component68
Remove The Cdi Component68
Ignition Coil Removal69
Ignition Coil Installation69
Primary Ignition Coil Inspection69
Secondary Ignition Coil Inspection69
Rear Axle Removal70
Rear Swingarm70
Front & Rear Shocks71
Adjustment Of Front & Rear Shock71
Front Wheel Replacement71
Front Hubs72
Seat72
Steering Shaft72
Head And Steering Gear Box72
Throttle & Brake Pedal73
A-Arms73
Steering Knuckle Support73
Tie Rod73
Service Air Cleaner74
To Service Pre-Cleaner74
Spark Plug74
Front Wheel Alignment74
Chain Adjustment75
Reverse Comp.75
Wiring Diagram76
Index77