Starting Clutch Removal; Starting Clutch Inspection - Carter Talon 150 FX Series Service Manual

STARTING CLUTCH REMOVAL

• Remove the right crankcase cover.
• Remove the left crankcase cover.
• Hold the drive face with the universal set wrench.
• Remove the starting clutch fixing nut.
• Remove the starting clutch (the whole set).

STARTING CLUTCH INSPECTION

• Inspect if the movement between the clutch and the driving gear
is normal. The driving gear should smoothly turn clockwise, and
should not move counterclockwise.
• Inspect if there is any abrasion or damage on the contact surface
between the driving gear and the needle bearing. It should be re-
placed if the surface is damaged.
• Measure the inner diameter of the driving gear. It should be re-
placed when the diameter is more than 32.06mm.
• Inspect the condition of the needle bearing. It should be replaced if
there is any damage.
• Inspect if there is any abrasion or damage on the contact surface
between the outer clutch component and the roller.
• Inspect if there is any injury on the roller.
• Inspect if there is any distortion of the spring.
• If the damage is serious, it should be replaced.
• Measure the inner diameter of the flange clutch. It should be re-
placed when the diameter is more than 27.94mm.
Notice that the thread of the fixing nut should be left-
handed rotation.
40