Starting Clutch Installation; Controlling Mechanism; Starter Relay Inspection - Carter Talon 150 FX Series Service Manual

STARTING CLUTCH INSTALLATION

• Install the spring, the roller and the top pin on the body of the
clutch.
• Align the dowel pin on the flange clutch with the hole on the clutch
body, then install.
• Apply some thread lock on the outer clutch component bolt and
tighten.
• Apply some oil on the needle bearing and the driving gear, and
then put the outer clutch component on.
• Align the groove of the woodruff key on the crank, and install
the staring clutch.
• Apply some oil on the reduction gear and the reduction gear
shaft, then install.
• Hold the drive face with the universal wrench, at the same time
fasten the clutch nut.
Notice that the thread of the nut should be left-handed rotation.
• Install the right crankcase cover.
• Install the left crankcase cover.
• Take the reduction mechanism and the engaging mechanism as a whole unit and it is called the
starter.

STARTER RELAY INSPECTION

• Turn the main switch to the "ON" position, and press down the starting motor button, and listen
for a "click" sound. If there is, it is normal; if there isn't, follow the below procedures to inspect.
• Inspect to see if the brake switch is conductive. At this time, turn the main switch on and hold the
brake lever.
• Measure the voltage between the inlet line (the green/yellow line) starting relay and the ground
wire of the body. The voltmeter reading should be close to the magnitude of voltage between the
two ends of the battery. If not, then the brake switch, its wire or the wire connector is damaged.
• Check that the start button is conductive. At this time, remove the starting relay inlet line (the
green/yellow line).
• Connect the yellow/red line with the ground wire, and press the start button. It should be conduc-
tive between the yellow/red line and the ground wire. If it's not conductive the start button, its
wire, or the wire connector is damaged.

CONTROLLING MECHANISM

The battery voltage should be at 12 volts.
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