Carter Talon 150 GX Series Manuals

Manuals and User Guides for Carter Talon 150 GX Series. We have 1 Carter Talon 150 GX Series manual available for free PDF download: Service Manual

Carter Talon 150 GX Series Service Manual

Carter Talon 150 GX Series Service Manual (82 pages)

Brand: Carter | Category: Offroad Vehicle | Size: 1.82 MB

Table of Contents

Table of Contents
3
General Information
5
- Model Identification
  5
- Fuel and Oil Recommendations
  5
- Break-In Procedure
  5
- Dimensions
  6
- Engine
  6
- Capacities
  6
- Specifications
  6
- Weight
  7
- Tire Pressure
  7
- Location of Parts
  8
- Periodical Check and Services
  9
Periodic Maintenance and Tune-Up Procedures
9
- Tire Pressure/Wear
  10
- Brake Performance
  10
- Air Cleaner
  10
- Paper Filter Maintenance
  10
- Chassis Nuts and Bolts
  11
- Fuel Switch (Petcock)
  11
- Torque Tightening Chart
  11
- “ON” Position
  11
- Final Drive Capacity
  12
- Engine Oil
  12
- Chassis
  12
- Final Gear Oil
  12
- Engine Components: Cylinder
  13
- Cylinder Removal
  13
- Cylinder Inner Wall Wear Inspection
  13
- Crank Connecting Rod Mechanism: Piston Set
  14
- Piston Pin Inspection and Servicing
  14
- Piston Rings Inspection and Servicing
  14
- Connecting Rod End Inspection
  14
- Crankcase and Crankshaft Removal
  15
- Crank Connecting Rod Set
  15
- Piston Set Installation
  15
- Piston Rings Set up
  15
- Crankshaft and Crankcase Inspection
  17
- Crankshaft and Crankcase Installation
  17
- Valve Mechanism Inspection and Servicing
  18
- General Introduction
  18
- Valve Clearance Adjustment
  19
- Camshaft
  20
- Camshaft Removal
  20
- Camshaft Inspection
  20
- Rocker Arm and Rockshaft Inspection
  21
- Rocker Arm and Rockshaft Removal
  21
- Camshaft Installation
  21
- Rocker Arm and Rockshaft
  21
- Rocker Arm and Rockshaft Installation
  22
- Cam Chain Tensioner
  22
- Valve and Valve Spring
  23
- Valve and Valve Spring Removal
  23
- Valve and Valve Spring Inspection
  23
- Valve and Valve Spring Installation
  23
- Valve Guide Inner Diameter Measurement
  24
- Valve Guide Replacement
  24
- To Clean Carbon Accumulation off the Valve Guide
  24
- Valve Guide
  24
- Valve Seat
  25
- Valve Seat Width Measurement
  25
- Valve Seat Finishing
  25
- Valve Seat Touching Position Inspection
  26
- Valve and Valve Seat Lapping
  27
- Valve and Valve Seat Air Impermeability Inspection
  27
- Lubrication System Inspection and Servicing
  28
- Oil System Inspection and Replacement
  29
- Rotary Oil Pump
  29
- Oil Pump Removal
  29
- Oil Pump Inspection
  30
- Oil Pump Assembling
  31
- Oil Pump Installation
  31
- CV Carburetor
  32
- Fuel Supply System Inspection and Servicing
  32
- Carburetor Idling Adjustment
  33
- Air Adjusting Screw Adjustment
  33
- Vacuum Chamber
  33
- Vacuum Chamber Removal
  33
- Vacuum Chamber Installation
  34
- Automatic Side Starter (Choke)
  34
- Automatic Side Starter Inspection
  34
- Float Chamber
  34
- Carburetor Installation
  35
- Float Chamber Inspection
  35
- Fuel Level Inspection
  35
- Float Chamber Installation
  35
- Air Cut Valve (Acv)
  36
- Air Cut Valve Removal
  36
- Air Cut Valve Installation
  36
- Air Check Valve
  36
- Transmission Components Inspection and Servicing
  37
- Starting Mechanism Inspection and Servicing
  37
- Kick Return Starting Mechanism
  37
- Spiral Spine Transferring Style Staring Mechanism Removal
  37
- Spiral Spline Transferring Style Starting Mechanism Inspection
  38
- Spiral Spline
  38
- Transferring Style Starting Mechanism Installation
  39
- Electrical Starting Mechanism
  40
- Starter Motor
  40
- Starter Motor Removal
  40
- Armature Inspection
  41
- Carbon Brush Inspection
  41
- Starter Motor Installation
  42
- Reduction Mechanism
  43
- Reduction Gear Inspection
  43
- Engaging Mechanism
  43
- Starting Clutch Removal
  44
- Starting Clutch Inspection
  44
- Starting Clutch Installation
  45
- Controlling Mechanism
  45
- Starter Relay Inspection
  45
- Belt Driven Cvt Mechanism Inspection and Servicing
  46
- Drive Belt Pulley
  48
- Drive Belt Pulley Removal
  48
- Drive Belt Pulley Inspection
  48
- Drive Belt Pulley Installation
  49
- Clutch Disassembling
  50
- Clutch Inspection
  50
- Clutch Removal
  50
Clutch
50
- Clutch Installation
  51
- Driven Belt Pulley
  52
- Driven Belt Pulley Removal
  52
- Driven Belt Pulley Inspection
  52
- Driven Plate Bearing Replacement
  53
- Driven Belt Pulley Installation
  54
- Transmission Belt
  54
- Transmission Belt Inspection
  54
- Transmission Case Oil Inspection
  55
- Transmission Case Oil Replacement
  55
- Rear Transmission Mechanism
  55
- Transmission Case
  56
- Transmission Case Removal
  56
- Transmission Case Gear Inspection
  56
- Bearing on the Transmission Case Cover Replacement
  57
- Bearing on the Left Crankcase Body Replacement
  58
- Oil System Inspection and Servicing
  60
- Charging System Inspection and Servicing
  60
- Electric Leakage Testing
  60
- Charging Status Inspection
  60
- Battery Open-Circuit Voltage Inspection
  61
- Battery Installation
  61
- Battery Removal
  61
- Battery
  61
- Battery Charging
  62
- Primary Coil
  62
- Primary Coil Inspection
  63
- Generator Removal and Inspection
  63
- Standard Value
  63
- Generator Installation
  64
- Regulate Rectifier
  64
- Main Wiring – Sub Electric Circuit Condition Inspection
  64
- Connecting Type
  65
- Resistor
  65
- Resistor Resistance Value Measurement
  65
- Regulate Rectifier Inspection
  65
- Ignition System Inspection and Servicing
  66
- Ignition Time Inspection
  66
- Ignition System Inspection
  66
- Ignition Charging Coil
  67
- Trigger Winding
  68
- CDI Component
  68
- Remove the CDI Component
  68
- Secondary Ignition Coil Inspection
  69
- Primary Ignition Coil Inspection
  69
- Ignition Coil Removal
  69
- Ignition Coil Installation
  69
- Rear Axle Removal
  70
- Rear Swingarm
  70
Chassis
70
- Front & Rear Shocks
  71
- Adjustment of Front & Rear Shock
  71
- Front Wheel Replacement
  71
- Front Hubs
  72
- Seat
  72
- Steering Shaft
  72
- Head and Steering Gear Box
  72
- Tie Rod
  73
- Throttle & Brake Pedal
  73
- Steering Knuckle Support
  73
- A-Arms
  73
- Service Air Cleaner
  74
- To Service Pre-Cleaner
  74
- Spark Plug
  74
- Front Wheel Alignment
  74
- Chain Adjustment
  75
- Reverse Comp.
  75
Wiring Diagram
76
Index
77

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