Safety Inspections And Tests - ferrotec genius Mounting Instructions

Mounting instruction Genius
A constant hazard evaluation of the workplaces (danger of hands being crushed,
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danger of stumbling) is to be carried out. The measures are to be defined in work
instructions and the working personnel are to be instructed accordingly.
The supervisors must check compliance with the measures stated in the work
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instructions.
Ensure that the operating personnel are suitably trained.
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Work on electrical equipment is only to be carried out by suitably trained persons.
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The connecting cables and terminals must be properly insulated and covered.
The switching and safety facilities for setting up, testing, shutting down (including
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shutting down in an emergency), operation, maintenance, cleaning and servicing are
to be installed and verified by the person setting up the entire unit. This includes
also lockable main switches and emergency shut off switches.
The operator must ensure that there is adequate and uniform lighting in all areas of
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use of the electron beam evaporator. The recommended illumination is 300 Lux
(maintenance value; ASR 7/3 applies in Germany).
The owner must ensure that the operating stations are not affected by waste gases
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(such as diesel engine exhaust fumes) or a lack of oxygen.
The workplaces are to be assessed by the owner in accordance with the noise and
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vibration regulations. Any noisy areas are to be marked, the employees are to be
instructed about them and must use hearing protection.
The owner is required to provide suitable safety measures for protection against fire
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such as suitable fire extinguishers of the stipulated number and size at easily
accessible points and is to instruction his employees about protection against fire.
The warning notes from the documentation for modules supplied by other compan­
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ies are to be complied with and integrated into the workplace-related hazard evalu­
ations
The operator is required to ensure that the evaporation controller is only operated
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when it is in perfect working order
Before starting the evaporation controller the operator must ensure that only spe­
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cifically trained personnel are used for installation and start-up if this work is done
by the operator himself and that local rules and laws are followed in the way this is
installed.
3.6

Safety inspections and tests

Factory inspections and tests by the manufacturer:
1. Airborne noise measurement according to Machinery Directive, (Position 1.7.4/f)
2. Tests and inspections in terms of DIN EN 60204-1 (Edition 2007)
Check whether the electrical equipment corresponds to the technical documenta­
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tion.(chap. 18.1)
Continuous connection of the protective conductor system (chap. 18.2)
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Insulation resistance tests (chap. 18.3)
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Voltage checks (chap. 18.4)
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Protection against residual voltage (chap. 18.5)
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Function tests (chap. 18.6)
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The function of the electrical equipment, especially the safety related parts, has been
tested.
Version 2.0.6
16/78 Ferrotec GmbH