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Continuous gas analysis Gas analyzer for measuring IR-absorbing gases, oxygen and hydrogen sulfide ULTRAMAT 23 Manual Edition 03/2016 Answers for industry.
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Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
Connection diagrams ......................52 3.5.4 Pin assignments ........................54 Dimensional drawings ......................56 Communication ........................57 3.7.1 PROFIBUS DP/PA ........................57 3.7.2 General information ........................ 59 3.7.3 ELAN interface ........................60 3.7.4 SIPROM GA ..........................61 ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
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Commissioning........................82 6.4.2 AUTOCAL ..........................82 6.4.3 Initial calibration ........................83 System setup with several analyzers in parallel ..............84 Operation .............................. 89 General information ....................... 89 User prompting........................90 Display and control panel ....................... 91 ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
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10.2.4 Replacing fuses........................168 10.2.5 Replacing the fine safety filter ....................169 10.2.6 Maintenance work on the bench-top unit ................170 10.2.6.1 Emptying the condensation trap ..................170 10.2.6.2 Replacing the coarse filter ....................170 ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
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Returned delivery ........................226 A.4.1 Return address ........................227 A.4.2 Error Description ........................227 A.4.3 Decontamination declaration ....................228 ESD directives ............................ 231 ESD guidelines ........................231 List of abbreviations ..........................233 List of abbreviations ......................233 ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
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Table of contents Index ..............................239 ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
Product versions The ULTRAMAT 23 gas analyzer is suitable for a wide variety of measurements and is therefore available in different versions. The data on the label, among others, indicates which device version you have.
For further information, or in the case of problems which are not covered in enough detail in this document, please request the required information from your local or responsible Siemens regional office. Note In particular, before using the device for new research and development applications, we recommend that you first contact us to discuss the application in question.
● For explosion-proof devices: they are authorized, trained, or instructed in carrying out work on electrical circuits for hazardous systems. ● They are trained or instructed in maintenance and use of appropriate safety equipment according to the safety regulations. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
All obligations on the part of Siemens AG are contained in the respective sales contract, which also contains the complete and solely applicable liability provisions. The provisions defined in the sales contract for the responsibility for defects are neither extended nor limited by the remarks in this document.
Siemens undergo continuous development with this factor in mind. Siemens strongly recommends that you regularly check for product updates. For the safe operation of products and solutions from Siemens, it is necessary to take suitable protective measures (e.g. cell protection concept) and to integrate each component into an overall IT security concept which corresponds to state-of-the-art IT technology.
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To prevent the danger of poisoning or damage to parts of the analyzer, the analyzer or the system must be purged with inert gas (e.g. nitrogen). The gas displaced by purging must be collected using appropriate equipment and disposed of environmentally-friendly via an exhaust line. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
Analyzers in hazardous areas WARNING Unsuitable device for the hazardous area Danger of explosion. • Only use equipment that is approved for use in the intended hazardous area and labelled accordingly. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
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Safety instructions 2.2 Analyzers in hazardous areas ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
Area of application Overview Up to 4 gas components can be measured continuously and simultaneously with the ULTRAMAT 23 gas analyzer. The analyzer has an infrared detector for infrared-sensitive gases such as CO, N O or CH , and can be optionally fitted with up to two further...
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Description 3.1 Area of application Figure 3-1 Front view of ULTRAMAT 23 for measurement of CO, NO, and O (example of rack unit) Areas of application ● Optimization of small firing systems ● Monitoring of exhaust gas concentration from firing systems with all types of fuel (oil, gas and coal) as well as operational measurements with thermal incineration plants ●...
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● Chemical plants ● Cement industry Special versions ● The ULTRAMAT 23 with 2 IR components without pump is also available with two separate gas paths. This allows the measurement of two measuring points as used e.g. for the NO measurement before and after the NO converter.
Control and function keys for operation. Figure 3-2 Design of ULTRAMAT 23 as 19" rack unit The ULTRAMAT 23 is also available as a bench-top unit. This version differs from the rack unit shown here as follows: ● Closed housing without mounting frame.
● Integrated sample gas pump with bench-top unit, available as option for rack unit (not with piped gas paths) ● Gas connections for sample gas inlet and outlet as well as zero gas possible with pipe diameter 6 mm or ¼" ● Gas and electrical connections at the rear. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
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Scrolling back in menu or cancellation of an input. ⑧ Switching on and off of internal pump, pumping capacity adjustable using menu. ⑨ Key for starting AUTOCAL. ⑩ Immediate return to measuring mode. Figure 3-3 Operator panel of the ULTRAMAT 23 ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
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ELAN (RS485) present in basic unit. Options: ● RS485/USB converter ● RS485/RS232 converter ● RS485/Ethernet converter ● Incorporation in networks via PROFIBUS DP/PA interface (via option board) ● SIPROM GA software as servicing and maintenance tool ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
Description 3.3 Function Function Several independent measuring principles which work selectively may be present in the ULTRAMAT 23. These are described below. Infrared measurement Capillary IR source Second detector layer Reflector Microflow sensor Window Analyzer chamber Slide Chopper wheel First detector layer...
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Electrochemical oxygen measurement Gold cathode Signal output Electrolyte (acetic acid) Lead anode Thermistor and load resistor for tempera- Oxygen diffusion membrane made of FEP ture compensation Figure 3-5 Operating principle of the electrochemical O sensor ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
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< 5% or every two months in the case of all larger measuring ranges. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
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Figure 3-8 Calibration The ULTRAMAT 23 can be calibrated using, for example, ambient air. During this process (between 1 and 24 hours (adjustable), 0 = no AUTOCAL), the analyzer chamber is purged with air. The detector then generates the largest signal U (no pre-absorption in the analyzer chamber).
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The tolerance range between two or more AUTOCAL procedures can be individually parameterized on the ULTRAMAT 23 and a warning output in the event of deviations. A fault message is output when the value falls below the original factory setting of <...
Approx. 10 kg (22 lbs.) The weight varies according to the ordered vari- ant. Degree of protection IP40 in accordance with EN 60529 for the versions 7MB235x (TÜV) IP20 in accordance with EN 60529 for the versions 7MB233x (standard) ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
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< 90% RH (relative humidity) during transportation and storage (Delivery information (Page 14)) Permissible ambient pressure See specific technical specifications for IR detector/sensors (Infrared detector (Page 35)) Maximum operating altitude 2000 m above sea level Pollution degree ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
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0 ... 50 °C (32 ... 122 °F) Sample gas humidity < 90 % RH (relative humidity), non-condensing Note Since measuring ranges can be changed, all accuracy data applies to the ranges specified on the label! ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
Operation of analyzers in hazardous areas For safe operation of the analyzer in hazardous areas, it is essential to observe the information and conditions referred to in "Information pursuant to ATEX for use in hazardous areas" (Order No.: A5E37888334) ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
-20 ... +60 °C (-4 ... 140 °F) During transportation and storage • Permissible ambient humidity < 90% RH (relative humidity) during transportation and storage Permissible ambient pressure 600 ... 1200 hPa absolute Maximum operating altitude 2000 m above sea level ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
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The device must be operated at a constant ambient temperature. The device must not be operated in an area subject to drafts. This is especial- ly valid for the rear panel with large cooling element. Other This measuring range has not been suitability-tested. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
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• The specified maintenance intervals refer to the Set CEM CERT systems. • Also refer to the current certificates in accordance with EN 15267. • The current certificates can always be found on the Internet at: Approvals and certificates (https://support.industry.siemens.com/cs/de/en/ps/17728) ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
Permissible operating temperature 5 ... 45 °C (41 ... 113 °F) Measuring response Response time (T time) <60 s Output signal noise < 1% of smallest measuring range Reproducibility ≤ 1% of smallest measuring range ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
< 3%/10 K referred to full-scale value Air pressure < 0.2 % of measured value per 1% pressure change Note Measuring ranges The exact specification of the largest and smallest H S ranges can be found on the label! ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
17 Atmospheric pressure sensor 18 Hydrogen sulfide sensor 19 Oxygen sensor (paramagnetic) The variant with specially cleaned gas path (Cleaned for O2) -B06) does not contain a fine safety filter in the sample gas path. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
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Description 3.5 Wiring diagrams Figure 3-9 ULTRAMAT 23, bench-top unit with internal sample gas pump, condensation trap and fine safety filter on front plate; optional oxygen measurement ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
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Description 3.5 Wiring diagrams Figure 3-10 ULTRAMAT 23, 19" rack unit enclosure with internal sample gas pump; optional oxygen measurement ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
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Description 3.5 Wiring diagrams Figure 3-11 ULTRAMAT 23, 19" rack unit enclosure without internal sample gas pump; optional oxygen measurement ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
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Description 3.5 Wiring diagrams Figure 3-12 ULTRAMAT 23, 19" rack unit enclosure without internal sample gas pump; with separate gas path for further IR components; optional oxygen measurement Figure 3-13 ULTRAMAT 23, 19" rack unit enclosure without internal sample gas pump; sample gas path as pipes without safety filter or safety condensation trap;...
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Description 3.5 Wiring diagrams Figure 3-14 ULTRAMAT 23, 19" rack unit enclosure with internal sample gas pump and hydrogen sulfide sensor ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
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Description 3.5 Wiring diagrams Figure 3-15 ULTRAMAT 23, 19" rack unit enclosure with hydrogen sulfide sensor without internal sample gas pump ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
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Description 3.5 Wiring diagrams Figure 3-16 ULTRAMAT 23, 19" rack unit enclosure with internal sample gas pump and paramagnetic oxygen sensor ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
Description 3.5 Wiring diagrams 3.5.2 Gas connections Figure 3-17 Gas connections of ULTRAMAT 23 versions The positions of the connections on the devices are shown in the connection diagrams in section Connection diagrams (Page 52). ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
-X45: ELAN (RS485) 9-pin connector ④ -X90: 9-pin interface connector (option board with PROFIBUS-DP/PA) ⑤ -X50: 37-pin connector: Option board; binary inputs/relay outputs ⑥ -X80: 37-pin connector: Analog and digital inputs and outputs Figure 3-18 Connections of bench-top unit ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
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-X50: 37-pin connector: Option board; binary inputs/relay outputs ⑥ -X80: 37-pin connector: Analog and digital inputs and outputs When installing in a cabinet, mount analyzer on support rails or telescopic rails Figure 3-19 Connections of rack device ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
Dimensional drawings Rack unit Gas connec- Pipe nozzle diameter 6 mm or 1/4" tions: Important: When installing in a bench-top enclosure or cabinet, only mount analyzer on support rails. Figure 3-22 Dimensional drawings of rack unit ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
3.7.1 PROFIBUS DP/PA PROFIBUS DP/PA is the leading fieldbus on the market. All Siemens gas analyzers with an optional – also retrofittable – plug-in card are Profibus-compatible and comply with the binding "Device profile for analyzers" defined by the PNO (PROFIBUS International). Central access to the system analyzers is possible with the SIMATIC PDM software tool.
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All gas analyzers of Series 6 (ULTRAMAT 6, OXYMAT 6/61/64, CALOMAT 6/62 and FIDAMAT 6 as well as ULTRAMAT 23) are PROFIBUS-compatible with an optional plug-in card, which can also be retrofitted.
3.7 Communication Figure 3-24 Typical structure of a PROFIBUS system 3.7.2 General information All gas analyzers of series 6 as well as the ULTRAMAT 23 offer the following communication facilities: ● ELAN interface (RS485) ● SIPROM GA ● PROFIBUS DP/PA ●...
RS485 to RS232/USB/Ethernet converter with connecting cable RS485 bus connector with jumper Analyzer RS485 cable RS485 bus connector RS485 network 9-pin Sub-D plug Optional: RS485 repeater Figure 3-25 Typical structure of an ELAN network (RS485) ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
It is possible to upgrade the device firmware of older gas analyzers using the SIPROM GA software. Details can be found in the following table. Firmware upgrades for older analyzers Article No. ULTRAMAT 23 (prior to SW version 2.06) (all languages) C79451-A3494-S501 ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
Even weaker vibrations influence the result! The analyzer must therefore only be used at a location which is free of vibration. Please observe the data in the Technical specifications. (Page 31) ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
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DANGER Explosion hazard The ULTRAMAT 23 gas analyzers for use in Ex zone 2 must be installed in a lockable enclosure. This enclosure must comply with the requirements of EN 60079-15 and must be designed for all ambient conditions which can occur during operation. This enclosure only be opened using a tool (e.g.
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Note In the case of device versions for use in Ex zone 2, it is also essential to observe the 'ATEX compact operating instructions for rack units of Series 6' (A5E37888334)! ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
Operation of analyzers in hazardous areas For safe operation of the analyzer in hazardous areas, it is essential to observe the information and conditions referred to in "Information pursuant to ATEX for use in hazardous areas" (Order No.: A5E37888334) ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
• Power plug: Ensure that the used socket has a PE/ground conductor connection. Check that the PE/ground conductor connection of the socket and power plug match each other. • Connecting terminals: Connect the terminals according to the terminal connection diagram. First connect the PE/ground conductor. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
DANGER Explosion hazard The ULTRAMAT 23 gas analyzers for use in Ex zone 2 must be installed in a lockable enclosure. This enclosure must comply with the requirements of EN 60079-15 and must be designed for all ambient conditions which can occur during operation. This enclosure only be opened using a tool (e.g.
Hot, toxic and corrosive media could be released if the process medium is unsuitable for the wetted parts. • Ensure that the material of the device parts wetted by the process medium is suitable for the medium. Refer to the information in Technical specifications (Page 31). ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
> >1 l must be installed between the analyzer and the exhaust line. ● The exhaust gas line must always be routed with a falling gradient away from the device since moisture can condense in it. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
5.2.2 Gas preparation The sample gas must be sufficiently conditioned to prevent contamination of the parts through which it flows. The ULTRAMAT 23 is usually preceded by the following elements: ● Gas sampling device with filter ● Sample gas cooler ●...
Gas cooler Gas outlet Analyzer filter AUTOCAL/zero gas supply Sample gas pump (option) Figure 5-1 Gas conditioning in the ULTRAMAT 23 Electrical connection 5.3.1 Connection of the signal lines NOTICE Incorrect power supply The 24 V/1 A power supply must be a power-limited safety extra-low voltage with safe electrical isolation (SELV).
B5276-C176 English) for details on the interface cable. 5.3.2 Power connection NOTICE Incorrect power supply Check before connecting that the existing supply voltage corresponds to that specified on the label of the device. Install the power line separately from the signal lines. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
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Electrical circuit breaker in accordance with IEC 60947-1 and IEC 60947-3 In accordance with IEC 60947-1 "Standard for low-voltage switchgear and controlgear" and IEC 60947-3 "Switches, disconnectors, fuses" you require an electrical circuit breaker for the device. We recommend commercially available automatic circuit breakers. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
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(see arrow in above picture). This bracket is enclosed loose with the analyzer and must be attached before switching on. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
The degree of protection specified on the nameplate or in Technical specifications (Page 31) is no longer guaranteed if the device is open or not properly closed. • Make sure that the device is securely closed. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
For use in hazardous areas 6.2.4.1 Analyzers in hazardous areas DANGER Explosion hazard If a flammable or ignitable atmosphere exists, plugs must never be disconnected or lamps/fuses replaced when the analyzer is supplied with power. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
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DANGER Explosion hazard The ULTRAMAT 23 gas analyzers for use in Ex zone 2 must be installed in an appropriate enclosure. This enclosure must comply with the requirements of EN 60079-15 and must be designed for all ambient conditions which can occur during operation.
This device is used in biogas plants, among other places. When it is used in biogas plants, you should expect that the sample gas will contain methane, which forms explosive mixtures with oxygen or air in certain concentrations. These conditions are possible with certain operating states of the plant. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
Refer to the associated operating instructions. 6.3.3 Device interfaces Check that all device interfaces (see Communication (Page 57)) are properly assigned and configured. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
AUTOCAL is to be carried out with air or N , and thus whether the sensitivity (20.95 % O ) or the zero point of the sensor is calibrated. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
Calibration (Page 111)). The calibration should be carried out with a gas containing a sufficient concentration of the measured component (between 70 and 100% of the full-scale value in nitrogen or synthetic air). Note The calibration gas is connected via the sample gas path. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
SYNC and the digital input SYNC of the slave device. The simultaneous connection between the digital output SYNC of the slave device and the digital input SYNC of the master device guarantees that zero gas is always passed simultaneously through both analyzers. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
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(see Calibration: AUTOCAL/drift values: Cycle time (Page 123)). ● Assign the "Sync." function to a relay (see Configuration: Inputs/outputs/pump: Assign relays (Page 138)). ● Assign the "AUTOCAL" function to the digital input SYNC (see Configuration: Inputs/outputs/pump: Binary/sync inputs (Page 141)). ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
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● Assign the "Zero gas" function to a relay (see Configuration: Inputs/outputs/pump: Assign relays (Page 138)). ● Assign the "Only CAL contact" function to the digital input SYNC (see Configuration: Inputs/outputs/pump: Binary/sync inputs (Page 141)). ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
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(see Calibration: AUTOCAL/drift values: Cycle time (Page 123)). ● Assign the "Sync." function to a relay (see Configuration: Inputs/outputs/pump: Assign relays (Page 138)). ● Assign the "AUTOCAL" function to the digital input SYNC (see Configuration: Inputs/outputs/pump: Binary/sync inputs (Page 141)). ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
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Commissioning 6.5 System setup with several analyzers in parallel ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
CSA Class I Div. 2 and ATEX Zone 2 WARNING Potentially explosive atmosphere The analyzer keys must not be pressed if a potentially explosive atmosphere may be present. If operation using the keyboard is necessary, a hot work permit is absolutely essential. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
Operation 7.2 User prompting User prompting In the next sections, operation of the ULTRAMAT 23 is explained according to the following scheme: Figure 7-1 User prompting The heading of the respective section indicates the complete menu path, starting from the main menu, on which the shown display can be reached (see section Display and control panel (Page 91)).
The display brightness is reduced after approx. 30 minutes without an operation. This serves for energy saving and has no influence on the other properties of the device. The display becomes bright again when you continue with operation. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
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S probe, the following statuses can be displayed at the position for the fault which is no longer present Protection function of H S probe running (display lights up permanently) Protection function of H S probe running, H S meas- ured value is invalid (display flashes) ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
7.3 Display and control panel 7.3.2 User interface The ULTRAMAT 23 has a menu-based user interface. The menu structures can always be represented as follows: MAIN MENU → Submenu 1 → Submenu 2 → Submenu 3 → Submenu 4. The following Fig.
Operation 7.4 Operating modes 7.3.3 Key assignments Eight keys are available for operating the ULTRAMAT 23. These keys have the following meanings: No. Designation Description Function MEAS Measure Measure; abort input operations; leave input mode (from any menu level); switch from input mode to measuring mode and...
Warm-up phase Figure 7-4 Warm-up phase, measuring mode, and input mode Immediately following switching-on, the ULTRAMAT 23 tests the display elements. During this test, all elements light up simultaneously for approx. five seconds. The adjacent display subsequently appears with the remaining warm-up period which is counted down in seconds to 00:00 (minutes:seconds).
Once you have selected input mode, the first menu to appear is the main menu which displays four menu items. You can use these to select the individual input functions of the ULTRAMAT 23: Analyzer status With these functions you can call submenus which provide information on the analyzer status, e.g.
7.4.3.1 Code levels The ULTRAMAT 23 is provided with two code levels to protect against unauthorized or unintentional inputs. As soon as you call a function protected by a code for the first time, you will be requested to enter the three-digit code.
<MEAS> key in measuring mode. 7.4.3.2 Key operations step by step This section describes operation of the analyzer with the keys of the operator panel using an example. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
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• Close the code input by pressing the < ENTER> key. The initial display of the "Parameters" submenu appears. Press the <ENTER> again to call the "Measuring ranges" sub- menu. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
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– or return to measuring mode using <↑> or <→> and subsequently <ENTER>, where all modifications are imported which you have made since the last decoding operation, – or return to measuring mode using <↓> and <ENTER> without importing the modifications.. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
Operation 7.4 Operating modes Once you have carried out the above sequence on the analyzer, you are already acquainted with the important points for operation of the ULTRAMAT 23. 7.4.3.3 The ESC key You can trigger two different functions by pressing the <ESC> key: ●...
Configuration: Inputs/outputs/pump: Pump at CAL/MEAS (Page 142)). In addition to use of the <PUMP> key, the pump can also be switched on and off via the binary input. The binary input has priority over the key. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
This display applies to an analyzer without H S probe and without paramagnetic O probe. The differences when using analyzers with one of these probes are described in section Diagnostics: Diagnostics values (Page 107). ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
8.1.1 Diagnostics: Status In this menu you can call all status messages of the ULTRAMAT 23 via further submenu items. In this example, the status of the O sensor is shown in the last line. If the analyzer is equipped with software for operating an...
• Max. allowed is the maximum permissible value for the deviation. Refer to section Configuration: Special functions: AUTOCAL deviation (Page 144) for setting the maximum value. This function is specific to the component. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
• The reading (actual value) is the sensor sensitivity measured during the last sensitivity calibration. • The warning (maintenance request) and fault are the two minimum values where a maintenance request or fault message is output when fallen below. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
T in the bottom line corresponds to the temperature of the analyzer unit, TS the temperature of the IR source (empty field = function not yet implemented, "*****" = no measured value present). ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
This dialog displays the diagnostics values of the paramagnet- ic oxygen sensor (option). Meaning: • Sensorsig is the current voltage of the O sensor in mV • O is the current oxygen value. Negative values are also possible here ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
– Raw voltage: This is the raw voltage following the rectification – Source 1, Source 2: Data on the IR source voltage(s), in Volt. An empty value indicates that the corresponding source does not exist. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
The hardware configuration and release version can be read here. 8.1.4 Analyzer status: Factory settings software Factory settings are parameters which are already set on de- livery such as • Software/firmware release version The software release version can be read here. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
In this function group you can use one or more calibration gases to calibrate the IR channels of the ULTRAMAT 23 and to readjust the zero point and sensitivity. In addition, you can calibrate the oxygen sensor and the pressure sensor and also define the AUTOCAL parameters.
– Set the setpoints of the calibration gases for the individual ranges – Select a total or single calibration • In lines 3 and 4: Start a calibration procedure. This function is specific to the component. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
If the analyzer recognizes a flow of calibration gas, the display changes as shown. If the measured value in the second line remains constant for more than approx. 10 s or does not change significantly, press the <ENTER> key. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
(AUTOCAL) with ambient air is subsequently carried out. A check is also carried out during this procedure that the probe voltage is greater than 9 mV. If this is not the case, a fault message "Probe voltage too low" is output. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
If the analyzer recognizes a flow of calibration gas, the display changes as shown. If the measured value in the second line remains constant for more than approx. 10 s or does not change significantly, press the <ENTER> key. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
This function is used to calibrate the zero point of the paramagnetic sensor • "Calib. O2 range" This function is used to calibrate the full-scale value or sensitivity of the paramagnetic sensor and to set the setpoint. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
The AUTOCAL must be deactivated if this is not required. To do this: 1. Navigate to the input menu (823) and 2. set the "Autocal O2 sens." parameter there to the value 'NO'. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
The hydrogen sulfide concentration of this calibration gas should correspond to the concentration of the sample gas, having a concentration of at least 10% of the largest full-scale value. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
The message "Tolerance not o.k." appears if an error occurs during the calibration. 8.2.5.3 Calibration: H2S sensor: Calibrating the measuring range You can enter the setpoint and calibrate the sensitivity of the sensor using this function. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
You can read these parameters from the sensor. To do this, navigate as follows: Calibration -> Please enter code -> Calibrate probe -> Choose component -> H S -> Calibrate TC parameters. The following screen appears: ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
In the first line of this menu display, you can re-enter the set- point of the pressure sensor. To do this, measure a reference value, e.g. using an accurate barometer, and change the setpoint in the first line if neces- sary. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
<ENTER> key. You can now view the drift values and reset them if necessary. To do this, position the cursor on the 4th line (reset) of the display and press the <ENTER> key. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
• 300 to 600 seconds for analyzers with hydrogen sulfide sensor • 0 to 600 seconds for all other analyzer versions. There are minimum purge times depending on the measured component, and shorter times should not be used. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
The following figure shows the menu sequence of this function group. The display elements are described in section Input mode (Page 96). Access to the "Parameters" menu is protected by code level 1. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
(e.g. 90 ... 100%). • AR: The analyzer switches over automatically from one range to the other (AR = autoranging). Setting of the switchover criteria is described in section Parameters: Measuring ranges: Hysteresis (Page 127). ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
(label) – Upper limit: 1.1 times the higher MR according to factory setting (label) In the example: • Smallest MR 1: 0 to 4 mg/m • Highest MR 2: 4 to 2200 mg/m ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
400 mg/m is measured • If your analyzer is working in the larger range (MR2), it switches over to the smaller range (MR1) when a value less than 360 mg/m is measured (=90% of 400 mg/m ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
You can define the value in the second line, and the condition under which a contact is be triggered in the third (Alarm at conc.:): • High: with upward violation • Low: with downward violation • - - - - -: no signal. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
If the threshold is exceeded, the signal is dampened by the time constant "T outside" until it falls below the threshold value again. "T within" then becomes effective again. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
• Store the set pump capacity using the <ENTER> key • Cancel the input using the <ESC> key. Changes to the pump capacity are shown on the flowmeter and directly in the menu display by the message "o.k." or "not o.k.". ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
• Store the set contrast using the <ENTER> key • Cancel the input using the <ESC> key. Note Simultaneous pressing of the three keys <↑> , <↓> and <→> sets an average contrast again. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
Access to the "Configuration" menu is protected by code level 2. The special functions (menu display 842) are described in section Configuration: Special functions (Page 142), the analyzer tests (menu display 843) in section Configuration: Device test (Page 151). ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
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Functions 8.4 Configuration Figure 8-2 Overview of configuration of special functions ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
• Synchronization of several analyzers • Pump response with AUTOCAL and in measuring mode 8.4.1.1 Configuration: Inputs/outputs/pump: Analog outputs You can use this menu to parameterize the analog outputs. This input always refers equally to all components. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
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(neg. MV off) 0 - 20 mA 0.0 mA 0.0 mA 2 - 20 mA 0.0 mA 2.0 mA 4 - 20 mA 0.0 mA 4.0 mA NAMUR - 20 mA 3.8 mA 4.0 mA ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
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● Hold: The value measured directly prior to commencement of a function control is output unchanged. This also applies to the limits which are output (see section Parameters: Limits (Page 128)). ● Actual: The measured value is continuously updated. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
Page 137
● Hold: The value measured directly prior to commencement of a fault is output unchanged. This also applies to the limits which are output (see section Parameters: Limits (Page 128)). ● Actual: The measured value is continuously updated. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
The analyzer outputs an error message if you attempt a second assignment for a relay. A relay to which a function has not been assigned is shown on the display by a dash. The following table shows an overview of the possible relay assignments. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
Page 139
A relay for range switchover can be assigned to each compo- nent. This guarantees reliable assignment of the analog output signal to the currently active range, especially with autoranging (see section Parameter: Measuring ranges (Page 125)). ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
Page 140
The calibration gas supply (assigned to relay 7 in Fig.) • Sync: Synchronization of an AUTOCAL with other devices within a system (assigned to relay 8 in Fig.; see section System setup with several analyzers in parallel (Page 84)). ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
You can then assign the following functions to the eight binary inputs in a submenu: • Seven different messages for faults/maintenance requests • Four different messages for function control • Switch ranges • Delete the logbook. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
• Change codes • Change language • Setting of AUTOCAL tolerances • Parameterization of interfaces • Change physical units in which the measured values are output • Changing the factory settings ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
In third line of this dialog you can change the language of the input dialogs. The analyzer is designed for the following lan- guages: • German • English • Spanish • French • Italian • Polish A change is immediately effective when you leave this dialog. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
Configuration: Special functions: ELAN/PROFIBUS/external interference You can use this dialog to configure the analyzer for use in an ELAN or PROFIBUS network. The adjacent menu display appears when you select the func- tion from the higher-level menu. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
Page 145
Configuration: Special functions: ELAN/PROFIBUS/external interference: ELAN external interference This function can be used for a correction calculation by meas- uring the influence of an interfering gas by means of another analyzer connected in the ELAN network. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
Page 146
Neither analyzer is capable of measurements during the AUTOCAL. Therefore it may be necessary to evaluate signals for the function control. Example of correction of cross-interference of CO on CO with 6 vpm CO at 25% CO ELAN ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
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– Firmware The firmware version is displayed here – Boot FW The version of the boot firmware is displayed here – TAG The name assigned to this analyzer in the network (or the first 16 characters). ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
The adjacent display appears when you select this function. You define the further sequence by pressing either the <ENTER> or <ESC> key. When you select this function, the adjacent display appears for the duration of the load procedure. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
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• Setpoints of the calibration gases (section Calibration: Infrared measuring range: Set span gas values (Page 113)) • Settings for the limits (section Parameters: Limits (Page 128)). ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
• Menu display • Keys • Flow switch • Inputs and outputs • Various internal components Testing of chopper, IR source, and RAM monitor can only be carried out by servicing personnel. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
To test these outputs, connect an ammeter to the correspond- ing analog outputs on plug X80 and measure the output current. The pin assignments of plug X80 are described in section Pin assignments (Page 54). ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
Page 153
Switch the previously assigned relay using any arrow key in the second or fourth line (the value on the right edge of the line toggles between OFF and ON). The currently measured values are output in the menu displayed during the test. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
The analyzer is not ready for measurements for a certain period if the IR source or chopper has been switched off. To reestablish the measuring capability, you must therefore provide a sufficiently long warm-up phase depending on the switch-off period, e.g. by restarting the analyzer. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
In addition, a purging function is implemented for the 50 ppm H S probe in order to allow an intermittent measurement above the permissible continuous concentration. These functions are executed automatically when certain operating states occur. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
● Set the protection function to 'OFF' by changing the parameter in the limit display or via ELAN ● Start a different state such as calibrate, AUTOCAL, etc. ● Acknowledgment of the fault "H S probe protection" in the logbook ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
Page 157
ELAN or PROFIBUS whether the protection function of the analyzer is being processed, and in which step. The following illustration show how the protection function runs over time: Figure 8-4 The H S protection function over time ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
The status 'Function control' and the test letter are deleted following the pre- purging phase, and the current measured values displayed again. Monitoring of the H threshold for the permissible continuous concentration is already re-activated during the pre- purging phase. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
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ELAN or PROFIBUS whether the protection function of the analyzer is being processed, and in which step. The following illustration shows how the purging function runs over time: Figure 8-5 The H S purging function over time ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
As a rule of thumb: The sensor can be used for 12 months following manufacture and storage. Battery The ULTRAMAT 23 must be operated continuously since the H S sensor has its own battery whose voltage is retained through operation of the ULTRAMAT 23.
Page 162
An AUTOCAL of the zero point should be carried out every 60 minutes. On the one hand, this is used to protect the sensor, but it also compensates the influence of temperature variations during the day. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
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This involves using a calibration gas with a defined concentration of hydrogen sulfide. To keep potential measurement uncertainty within strict limits, we recommend a monthly calibration with a calibration gas with a concentration of 50 vpm H ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
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Application note 9.1 H2S sensor with 'small' measuring range ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
• Before opening or removing the device ensure that process media cannot be released. WARNING Impermissible repair and maintenance of the device • Repair and maintenance must be carried out by Siemens authorized personnel only. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
Safety information for analyzers used in hazardous areas WARNING Impermissible repair and maintenance of the device • Repair and maintenance must be carried out by Siemens authorized personnel only. WARNING Electrostatic charge Danger of explosion in hazardous areas if electrostatic charges develop, for example, when cleaning plastic surfaces with a dry cloth.
The front panels and doors are washable. Use a sponge or cloth soaked in water containing washing-up liquid. The surface in the display area must only be cleaned using gentle pressure to prevent damage to the foil. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
Incorrect interventions can result in a reduction in measuring accuracy or malfunctioning of the analyzer. To maintain the measuring accuracy of the ULTRAMAT 23, it may be necessary to carry out a temperature compensation following the replacement of certain parts. Parts to which this statement apply are identified in the spare parts list (see (Page 185)) by "*".
The filter must be disposed of as residual waste. ● Insert the new filter. When installing the filter, make sure that the arrow on the filter points in the gas flow direction. ● Push the cover back onto the housing and screw tight. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
2. Loosen the condensation trap on the front of the analyzer as described in section Emptying the condensation trap (Page 170). 3. Remove the contaminated filter. 4. Insert the new filter. 5. Push the condensation trap on again from below. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
Calibration: O2 measuring range: Sensor inst. date (Page 114). 9. Calibrate the zero point of the new sensor as described in section Calibration: O2 measuring range: Calibrating the O2 zero point (Page 115). ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
"dangerous component removed from used devices". It must therefore be disposed of correctly and in an environmentally-friendly manner by a local waste disposal company. Environmental damage may occur if this stipulation is not followed. The polluter is also threatened with criminal action! ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
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1. Flush the gas path for about 10 minutes with zero gas (AUTOCAL) 2. When sample gas is no longer present in the gas path, disconnect the analyzer from the supply voltage. 3. Open the unit by removing the four bolts on the cover. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
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4. Remove the connector from the H S sensor (arrow). 5. Unscrew the H S sensor out of the holder. ① Figure 10-1 Position of the H S sensor in the analyzer (in shaded area) ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
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6. Calibrate the H S sensor as described in section Calibration: H2S sensor (Page 118) 7. Enter the installation date with the menu command "H S Installation date". The analyzer is then ready for use again. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
If replacement is carried out on site nevertheless, you must expect limitations in the measuring accuracy. Details for returning devices can be found in section Returned delivery (Page 226). ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
S sensor status" If this message occurs, the measuring reserve of the H S sensor is almost used up. We recommend that you then replace the sensor. If the measuring reserve of the H S sensor ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
Power supply unit on motherboard faulty Temperature of analyzer beyond Ambient temperature too high or too low Provide sufficient ventilation or air condi- tolerance tioning. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
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Plug-in jumper on detector for detection of components not OK The cable of the detector has no contact Check that the plug is correctly con- nected to the detector (the plug must latch in twice). ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
Page 180
Check sample gas, see also section Probe protection function (Page 156) Zero point of the H S sensor beyond Purge time too short for calibration Repeat calibration tolerances Sensitivity of H S sensor too low Sensor exhausted Replace sensor ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
● Scrapping 12.1 Repair or changing of location If the ULTRAMAT 23 is shut down for repair or for changing the location of use, proceed as follows: Rack unit 1. Make sure that gas is no longer flowing through the analyzer. If external pumps are present, switch all of them off.
12.2 Scrapping the analyzer 12.2 Scrapping the analyzer If the ULTRAMAT 23 is to be scrapped, take it of operation as follows: Rack unit 1. Make sure that gas is no longer flowing through the analyzer. If external pumps are present, switch all of them off.
Page 183
Therefore do not use any tools when replacing the sensor module which could damage the sensor due to sharp edges or squeezing. If contact with the acid occurs nevertheless, rinse the affected skin immediately with plenty of water! ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
Page 184
Taking out of operation and disposal 12.2 Scrapping the analyzer ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
● Device name, MLFB, and serial number of the gas analyzer to which the spare part belongs. Ordering address Siemens AG CSC (Centre Service Client) 1, chemin de la Sandlach F-67506 Haguenau/France Tel.: +33 3 6906 5555 Fax: +33 3 6906 6688 ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
Page 186
13.1 Information for ordering spare parts Ordering example: 1 oxygen sensor C79451-A3458-B55 for ULTRAMAT 23, Type (MLFB) 7MB2337-2AF10-3PH0, serial number N1-D2-111 The spare parts lists of this analyzer are structured according to: ● Gas path ● Electronics unit ● Pump ●...
13.2 Gas path 13.2 Gas path The parts with numbers are available as spare parts. They are described in the corresponding table. Figure 13-1 19" rack unit Figure 13-2 19" rack unit with separate gas paths ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
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10 Solenoid valve C79451-A3494-B33 Variant -B06 'Cleaned for 14 Safety filter for sample gas C79127-Z400-A1 15 Safety filter for zero gas/chopper purging C79127-Z400-A1 16 Connecting socket A5E36448145 16 Connecting socket A5E36448926 Variant -B06 'Cleaned for ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
Page 189
11 Flowmeter C79402--Z560--T1 With mounting bracket 11 Flowmeter A5E35980458 With mounting bracket, only variant -B06 'Cleaned for O 12 Condensation trap C79451--A3008--B43 With mounting bracket 12.1 Filter C79451--A3008--B60 In the condensation trap, package size: 3 units ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
Fuse W79054--L1011--T125 100 V/120 V AC; T 1.25 A/L 250 V see inscription on rear of device Set of connectors (accesso- A5E33941970 Appliance plug, Sub-D connector Set of screwdrivers (acces- A5E34821625 sory) ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
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*) Following replacement of this part, special work is required which can only be carried out by qualified personnel trained for this task, for example temperature compensation, basic electronic adjustment etc. As a result of an update in the device firmware, please contact the responsible service engineer. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
60 Hz; for variant -B06 'Cleaned for O 8.3 Sealing set C79402--Z666--E20 For sample gas pumps 8.1 and 8.2 8.3 Sealing set A5E35980531 For sample gas pumps 8.1 and 8.2; variant -B06 'Cleaned for O ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
Spare parts/accessories 13.5 IR analyzer units 13.5.2 Analyzer unit 7MB2335-, 7MB2355- Figure 13-9 Analyzer unit 7MB2335-, 7MB2355- ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
Page 198
Analyzer chamber with O-ring A5E35982170 20 mm; only variant -B06 'Cleaned for O Analyzer chamber C79451-A3468- 6 mm B235 Analyzer chamber A5E35982178 6 mm; only variant -B06 'Cleaned for O Analyzer chamber C79451-A3468- 2 mm B236 ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
Page 199
A5E35983152 For CH ; smallest MR ≥20%; only variant -B06 'Cleaned for O 7 *) Receiver chamber C79451-A3468- For C B537 7 *) Receiver chamber A5E35983172 For C ; only variant -B06 'Cleaned for O ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
Page 200
*) Following replacement of this part, special work is required which can only be carried out by qualified personnel trained for this task, for example temperature compensation, basic electronic adjustment etc. **) Following replacement of this part, the water vapor cross-sensitivity must be checked. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
Spare parts/accessories 13.5 IR analyzer units 13.5.3 Analyzer unit 7MB2337-, 7MB2357- Figure 13-10 Analyzer unit 7MB2337-, 7MB2357- ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
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Analyzer chamber C79451-A3468- 2 mm B236 Analyzer chamber A5E35982182 2 mm; only variant -B06 'Cleaned for O Gas filter C79451-A3458- For SO B508 Gas filter A5E35983026 For SO ; only variant -B06 'Cleaned for O ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
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7.1 *) Receiver chamber A5E35983178 For NO (channel 1); only variant -B06 'Cleaned for O 7.1 *) Receiver chamber A5E34729727 For NO (channel 1), MLFB 7MB2357 7.2 *) Receiver chamber C79451-A3468- For NO (channel 2) B522 ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
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*) Following replacement of this part, special work is required which can only be carried out by qualified personnel trained for this task, for example temperature compensation, basic electronic adjustment etc. **) Following replacement of this part, the water vapor cross-sensitivity must be checked. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
Spare parts/accessories 13.5 IR analyzer units 13.5.4 Analyzer unit 1 7MB2338-, 7MB2358- 13.5.4.1 .AA..-, -.AK..-, -.AB..-, -.AC..- for CO/NO Figure 13-11 Analyzer unit 7MB2338-, 7MB2358-.AA..-, -.AK..-, -.AB..-, -.AC..-, configuration for CO/NO ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
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*) Following replacement of this part, special work is required which can only be carried out by qualified personnel trained for this task, for example temperature compensation, basic electronic adjustment etc. **) Following replacement of this part, the water vapor cross-sensitivity must be checked. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
Spare parts/accessories 13.5 IR analyzer units 13.5.4.2 .AD..- for CO/NO Figure 13-12 Analyzer unit 7MB2338-, 7MB2358.AD.., configuration for CO/NO ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
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*) Following replacement of this part, special work is required which can only be carried out by qualified personnel trained for this task, for example temperature compensation, basic electronic adjustment etc. **) Following replacement of this part, the water vapor cross-sensitivity must be checked. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
Spare parts/accessories 13.5 IR analyzer units 13.5.4.3 .DC..- for CO2/NO Figure 13-13 Analyzer unit 7MB2338-, 7MB2358-.DC.., configuration for CO ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
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-B06 'Cleaned for O *) Following replacement of this part, special work is required which can only be carried out by qualified personnel trained for this task, for example temperature compensation, basic electronic adjustment etc. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
Spare parts/accessories 13.5 IR analyzer units 13.5.4.4 .BA.., .BD.., .CB..- for CO/CO2 and CO2/CH4 Figure 13-14 Analyzer unit 7MB2338-, 7MB2358-.BA.., -.BD..-, -.CB..-, analyzer unit 1 CO/CO ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
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; only variant -B06 'Cleaned for O *) Following replacement of this part, special work is required which can only be carried out by qualified personnel trained for this task, for example temperature compensation, basic electronic adjustment etc. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
Spare parts/accessories 13.5 IR analyzer units 13.5.4.5 .BB.., .CA..- for CO/CO2 and CO2/CH4 Figure 13-15 Analyzer unit 7MB2338-, 7MB2358-.BB..-, -.CA..- ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
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Analyzer chamber A5E35982178 Analyzer chamber 6 mm; only variant -B06 'Cleaned for O 7 *) Receiver chamber C79451-A3468- For CO B531 7 *) Receiver chamber A5E35984315 For CO ; only variant -B06 'Cleaned for O ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
Page 215
; only variant -B06 'Cleaned for O *) Following replacement of this part, special work is required which can only be carried out by qualified personnel trained for this task, for example temperature compensation, basic electronic adjustment etc. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
Spare parts/accessories 13.5 IR analyzer units 13.5.4.6 .BJ.., .BK.., .BL..- for CO2/CO Figure 13-16 Analyzer unit 7MB2338-, 7MB2358-.BJ..-, -.BK..-, -.BL..-, analyzer unit 1 for CO ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
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For CO; only variant -B06 'Cleaned for O 7MB2338, 7MB2358-.BJ..-, -.BL..- Part Designation Order No. Remarks Analyzer chamber C79451-A3468- Analyzer chamber 6 mm B235 Analyzer chamber A5E35982178 6 mm; only variant -B06 'Cleaned for O ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
Page 218
For CO; only variant -B06 'Cleaned for O *) Following replacement of this part, special work is required which can only be carried out by qualified personnel trained for this task, for example temperature compensation, basic electronic adjustment etc. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
13.5 IR analyzer units 13.5.5 Analyzer unit 7MB2338-, 7MB2358- third component The parts shown in light gray in the following diagram are examples of component 1. Figure 13-17 Analyzer unit 7MB2338-, 7MB2358-, analyzer unit 2 (third component) ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
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*) Following replacement of this part, special work is required which can only be carried out by qualified personnel trained for this task, for example temperature compensation, basic electronic adjustment etc. **) Following replacement of this part, the water vapor cross-sensitivity must be checked. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
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Spare parts/accessories 13.7 Comparison of spare part Order Nos. U23 and U23 analyzer version -B06 'Cleaned for O2' ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
Appendix Service and support Technical support is available on the Internet at: Services & Support (http://www.siemens.com/automation/service&support) Your regional Siemens representative can be found here: Contact partner (http://www.automation.siemens.com/mcms/aspa-db/en/automation- technology/Pages/default.aspx // XmlEditor.InternalXmlClipboard:2b8c9950-1d49-ffc1-5ad9- f7f0b769b59f) Approvals EN 61000-6-2, EN 61000-6-4 (replaces EN 50081-2) ATEX...
Check the item after it has been cleaned. SIEMENS will return devices or spare parts to you at your expense if a decontamination declaration is not included.
It is confirmed that the returned part has not come into contact with highly toxic or radioactive gases or substances, or been exposed to radioactive or high-energy radiation. Company, department Last name, first name Location: Date: Signature: Software update ( ) yes ( ) no ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
Therefore we check that a decontamination declaration has been provided before we unpack the device. Please attach a transparent plastic envelope to the outside of the packaging with the completely filled-in and signed decontamination declaration as well as the shipping documents. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
Anyone who is not connected to the electrical potential of their surroundings can be electrostatically charged. The figure below shows the maximum electrostatic voltage which may build up on a person coming into contact with the materials indicated. These values correspond to IEC 801-2 specifications. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
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In this way, the discharged energy can not affect the sensitive devices. Discharge your body before you start taking any measurements on a module. Do so by touching grounded metallic parts. Always use grounded measuring instruments. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
Bundesimmissionsschutzverordnung (Federal German Emission Protection Directive) approx. = calcium fluoride Compact Disk, a storage medium Communauté Européenne (French for European Community) = methane = ethene, ethylene = hexane CO = carbon monoxide = carbon dioxide ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
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Polyethylene of high density (HD = High density) Helium Height Unit hectopascal Hertz International Electrotechnical Commission IEEE Institute of Electrical and Electronics Engineers Internal Protection Infrared International Standards Organization (from Greek: "isos"; in English "equal") Kilogram Kilopascal Liter ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
Page 235
National Fire Protection Association, a non-profit fire protection organization in the USA = ammonia NO = nitrogen monoxide Name for total nitrogen oxides Number = oxygen or similar or similar Process Analytics Polyamide, a plastic ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
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(also EIA-485) Identifies an interface standard for a differential, serial data transmission Second(s) Refer to SELV Safety Extra Low Voltage = sulfur hexafluoride SIPROM GA Siemens Process Maintenance for Gas Analyzers = sulfur dioxide Software time Temperature TA Luft Technical Instructions on Air Quality Control (Germany) TCP/IP Transmission Control Protocol/Internet Protocol;...
Page 237
Association for Electrical, Electronic and Information Technologies) Video Graphics Array, a graphics card standard volume parts per billion (≙ 10 of a volume) volume parts per million (≙ 10 of a volume) e.g. For example µm Micrometer Ω ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...
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List of abbreviations C.1 List of abbreviations ULTRAMAT 23 Manual, 3/2016, A5E37100388-003...