Installing The Shift Roller; Installing The Shift Rails; Installing The Left Engine Case - KTM 450 EXC-R EU Repair Manual

30/ASSEMBLING ENGINE

Installing the shift roller

Installing the shift rails

Installing the left engine case

Check parts for damage and wear. Replace damaged or worn parts.
Slide shift roller
Hang the shift forks
Info
Make sure not to misplace the shift drums.
200142-11
Check parts for damage and wear. Replace damaged or worn parts.
Install shift rails
200141-10
Check parts for damage and wear. Replace damaged or worn parts.
Mount dowels
Grease the sealing surfaces. Apply sealing compound to the left section of the en-
gine case.
®
Loctite 5910
Info
To prevent sealing compound from entering into the oil drill holes, dowels
must be mounted first.
200140-10
Mount the left section of the engine case. If necessary, knock it lightly with a rub-
ber hammer.
Info
Do not tighten the engine case sections using the screws.
Mount screws
section of the engine case.
Specification
Screw, engine housing
200137-11
Mount screws
Specification
Screw, engine housing
Mount distance bushing
700003-01
into the bearing seat.
into the shift roller.
together with upper springs
on the left section of the engine case.
and tighten them when all screws have been mounted on the left
M6x80
and tighten all screws in a crisscross pattern.
M6x65
with the O-ring.
and the lower springs.
10 Nm
(7.38 lbf ft)
10 Nm
(7.38 lbf ft)
97