Table Of Contents - MOTO GUZZI Stelvio 1200 4V Service Manual

Table of Contents

Index Of Topics5
Characteristics7
Safety Rules7
Maintenance Rules8
Before Removing Components8
Components Removal8
Reassembly Of Components9
Electric Connectors9
Running-In10
Vehicle Identification10
Dimensions And Mass11
Wheels And Tyres14
Fuel System14
Tightening Torques14
Side Stand16
Swing Arm17
Front Suspension17
Rear Suspension17
Front Wheel17
Rear Wheel17
Slot Packing System21
Specific Tooling21
Recommended Products Chart22
Special Tools24
Motore24
Chassis27
Bevel Gear Set28
Front Fork29
Scheduled Maintenance Table31
Routine Maintenance Table31
Transmission Fluid32
Check32
Replacement32
Engine Oil33
Engine Oil Filter35
Gearbox Oil35
Inspection35
Air Filter36
Checking The Valve Clearance37
Braking System38
Level Check38
Top-Up39
Electrical System42
Components Arrangement42
Electrical System Installation43
Front Side44
Central Part47
Back Side49
General Wiring Diagram51
Checks And Inspections53
Dashboard54
Diagnosis54
Battery Recharge Circuit56
Checking The Stator56
Start-Up System Check57
Lights List57
Level Indicators57
Front Headlamp57
Fuses58
Rear Light58
Auxiliary Fuses58
Control Unit59
Battery59
Main Fuses59
Speed Sensor60
Engine Rpm Sensor61
Throttle Position Sensor62
Engine Temperature Sensor64
Engine Temperature Sensor Resistance64
Air Temperature Sensor66
Air Temperature Sensor Resistance66
Lambda Sensor67
Injector69
Coil72
Engine Oil Pressure Sensor74
Neutral Sensor75
Clutch Lever Sensor76
Side Stand Sensor77
Bank Angle Sensor78
Air Temperature Sensor - Instrument Panel79
Run/Stop Switch80
Connectors81
Ecu81
Engine From Vehicle86
Vehicle Preparation86
Removing The Engine From The Vehicle86
Installing The Engine To The Vehicle92
Engine98
Gearbox99
Diagram99
Removing The Gearbox101
Gearbox Shafts103
Disassembling The Gearbox104
Removing The Primary Shaft108
Removing The Secondary Shaft110
Checking The Primary Shaft113
Checking The Secondary Shaft113
Checking The Desmodromic Drum114
Fitting The Primary Shaft114
Fitting The Secondary Shaft115
Assembling The Gearbox115
Clutch Control Rod Selection115
Generator116
Removing The Generator117
Tensioning The Belt120
Installing The Generator122
Removing The Starter Motor125
Clutch Side126
Disassembling The Clutch126
Checking The Clutch Actuator129
Assembling The Clutch129
Head And Timing131
Removing The Head Cover133
Removing The Cylinder Head134
Cylinder Head136
Removing The Overhead Camshaft136
Removing The Rocker Arms137
Removing The Valves138
Checking The Valve Guides139
Checking The Cylinder Head139
Valve Guide Coupling139
Installing The Valves140
Inlet/Outlet Valve Seat Detail Drawing140
Installing The Rocker Arms141
Installing The Overhead Camshaft142
Timing142
Removing The Phonic Wheel143
Service Shaft Removal143
Installing The Service Shaft144
Installing Sliders145
Cam Timing146
Measuring Air Gap149
Cylinder-Piston Assembly150
Removing The Cylinder151
Disassembling The Piston152
Fitting The Piston152
Installing The Cylinder154
Right Cylinder154
Left Cylinder155
Installing The Cylinder Head156
Installing The Head Cover160
Crankcase - Crankshaft160
Removing The Crankshaft161
Disassembling The Connecting Rod162
Inspecting The Crankshaft Components163
Checking The Connecting Rod163
Crankshaft Seat163
Crankpin Diameter163
Connecting Rod Bearing Thickness164
Pin-Bushing Coupling Data164
Assembling The Connecting Rod165
Connecting Rod Weight Selection165
Installing The Crankshaft166
Lubrication168
Refitting The Crankcase Halves168
Conceptual Diagrams168
Oil Pump169
Oil Sump173
Refitting The Oil Sump174
Oil Sump Components174
Removing The Oil Sump177
Power Supply182
Circuit Diagram182
Injection182
Cylinders Synchronisation184
Throttle Body Pipes Laying184
Recovery Function186
Injection System186
Ecu Info Screen Page187
Parameters Screen Page187
Status Screen Page188
Activation Screen Page189
Errors Screen Page189
Settings Screen Page190
Suspensions192
Removing The Front Wheel192
Adjustment195
Removing The Fork Legs195
Draining Oil196
Disassembling The Fork199
Checking The Components201
Reassembling The Fork203
Filling Oil206
Installing The Fork Legs209
Steering Bearing210
Adjusting Play210
Removing The Rear Wheel212
Shock Absorbers213
Adjusting213
Rear Shock Absorber Adjustment213
Removing214
Swinging Arm216
Checking218
Installing219
Bevel Gears221
Fitting230
Support Unit234
Troubleshooting236
Exhaust238
Removing The Tail Pipe239
Removing The Manifold - Tail Pipe240
Removing The Exhaust Manifold240
Engine Oil Cooler241
Rear Brake Calliper245
Front Brake Calliper246
Front Brake Pads246
Removal247
Rear Brake Pads249
Bleeding The Braking System251
Bodywork255
Seat255
Instrument Panel255
Rider Footrest Plate256
Left Side256
Right Side257
Side Fairings258
Air Box261
Fuel Tank Removal264
Fuel Tank Cover264
Fuel Tank Upper Fairing265
Fuel Tank266
Adjustable Windscreen267
Pre-Delivery270
Aesthetic Inspection270
Tightening Torques Inspection270
Levels Check271
Road Test271
Static Test272
Functional Inspection272
Index273