Page 1
Service Manual Serial Number Range from 3896-101 AWP Super Series to 3801-99999 from AWP02-21194 to AWP16G-87799 from AWPG-87800 from 4096-101 IWP Super Series to 4001-4413 from IWP02-4205 to IWP16G-11999 from IWPG-12000 Part No. 38139 Rev B11 September 2016...
38139 Rev B, December 2001 scheduled maintenance. First Edition, Second Printing 'Genie', 'AWP' and 'IWP' are registered trademarks of Terex South Dakota. in the U.S.A. and many other countries. “Super Series” is a trademark of Terex South Dakota. AWP Super Series • IWP Super Series...
Section – Repair Procedure, 4-2 Click on any content or procedure in the Table of Contents to view Section – Fault Codes, All charts the update. Section – Schematics, Legends and schematics Part No. 38139 AWP Super Series • IWP Super Series...
Page 4
Section – Repair Procedure, 4-2 Click on any content or procedure in the Table of Contents to view Section – Fault Codes, All charts the update. Section – Schematics, Legends and schematics AWP Super Series • IWP Super Series Part No. 38139...
2 Serial number (stamped on chassis) 3 Facility code 3 Serial label From September 1, 2016 1 Model 1 Serial number (stamped on chassis) 2 Facility code 2 Serial label 3 Sequence number Part No. 38139 AWP Super Series • IWP Super Series...
You read, understand and obey: • manufacturer's instructions and safety rules • employer's safety rules and worksite regulations • applicable governmental regulations You have the appropriate tools, lifting equipment and a suitable workshop. AWP Super Series • IWP Super Series Part No. 38139...
Page 7
Be aware of potential crushing hazards such as moving parts, free swinging or unsecured components when lifting or placing loads. Always wear approved steel-toed shoes. Part No. 38139 AWP Super Series • IWP Super Series...
IWP Specifications ....................21 AWP/IWP Performance and Hydraulic Specifications ......... 22 Hydraulic Hose and Fitting Torque Specifications ..........23 Torque Procedure ....................24 SAE and Metric Fasteners Torque Charts ............26 viii AWP Super Series • IWP Super Series Part No. 38139...
Page 9
A-17 Check the Air Supply Lubricator Oil Level - Air Models ....... 45 A-18 Check the Air Supply Lubricator Drip Rate - Air Models ......46 A-19 Check the Air Filter/Regulator Canister - Air Models ........46 Part No. 38139 AWP Super Series • IWP Super Series...
Page 10
C-2 Inspect the Mast Assembly for Wear ............57 C-3 Inspect and Lubricate the Lifting Chains ............59 C-4 Replace the Hydraulic Oil ................59 C-5 Replace the Auxiliary Platform Lowering Batteries ........61 AWP Super Series • IWP Super Series Part No. 38139...
Page 11
(to SN AWP04-27778) .................. 82 3-5 Hydraulic Power Unit ..................85 3-6 Hydraulic Pump ....................87 3-7 Valve Adjustment ................... 87 3-8 How to Test the Motor Start Solenoid - DC Models ........88 Part No. 38139 AWP Super Series • IWP Super Series...
Page 12
Tilt-back Frame, AWP-36S and 40S Models ..........101 6-1 Tilt-back Frame .................... 101 Platform ......................103 7-1 Platforms ...................... 103 7-2 Platform Control Box ..................104 7-3 Platform Outreach Chain ................105 AWP Super Series • IWP Super Series Part No. 38139...
Page 13
Electrical Schematic - AWP Super Series DC CE Models (from SN 3896-432 to AWP07-54898) ............123 Electrical Schematic - AWP Super Series DC CE Models with Standard Base (from SN AWP07-54899) ................126 Electrical Schematic - AWP Super Series DC CE Models with Narrow Base (from SN AWP07-54899) ................
Page 14
Electrical Schematic - AWP Super Series AC CE Models (from SN 3896-451 to AWP07-54898) ............146 Electrical Schematic - AWP Super Series AC CE Models with Standard Base (from SN AWP07-54899 to AWP07-57594) ..........147 Electrical Schematic - AWP Super Series AC CE Models with Narrow Base (from SN AWP07-54899 to AWP07-57594) ..........
Page 15
Electrical Schematic - IWP Super Series DC TUV Models with Power Assist and Outreach ............ 178 Electrical Schematic - IWP Super Series DC TUV Models with Power Assist (Directional Valve Coils Powering Function Manifold)........ 179 Part No. 38139 AWP Super Series • IWP Super Series...
Page 16
Electrical Schematic - IWP Super Series AC TUV Models with Outreach ..195 Hydraulic Schematics - All Models ..............197 Hydraulic Schematic - AWP Super Series Models ..........198 Hydraulic/Pneumatic Schematic - AWP Super Series Models ......199 Hydraulic Schematic - IWP Super Series Models without Power Assist ... 202 Hydraulic Schematic - IWP Super Series Models with Power Assist ....
(L x W x H) 76 x 71 x 114 cm Front and side entry platform 30 x 28 x 44 ¾ in (L x W x H) 76 x 71 x 114 cm AWP Super Series • IWP Super Series Part No. 38139...
(L x W x H) 76 x 71 x 114 cm Standard fiber platform 29 x 26 ½ x 43 ½ in (L x W x H) 74 x 67 x 110 cm AWP Super Series • IWP Super Series Part No. 38139...
Platform height 44 ¾ in 44 ¾ in 44 ¾ in 114 cm 114 cm 114 cm Corner access 6 in 6 in 6 in 15 cm 15 cm 15 cm Part No. 38139 AWP Super Series • IWP Super Series...
110V or 220V Air model 100 psi / 6.9 bar Power Source IWP Models DC models AC model 110V or 220V Ambient Operating Temperature -20°F to 135°F -29°C to 57°C AWP Super Series • IWP Super Series Part No. 38139...
Your machine is equipped with Parker Seal-Lok™ SAE Dash Size Torque ORFS or 37° JIC fittings and hose ends. Genie 14 ft-lbs / 19 Nm specifications require that fittings and hose ends be torqued to specification when they are removed 23 ft-lbs / 31.2 Nm...
Note: The O-ring in Parker Seal Lok™ fittings and hose end are custom-size O-rings. They are not standard size O-rings. They are available in the O-ring field service kit (Genie part number 49612). Lubricate the O-ring before installation. Be sure the O-ring face seal is seated and retained properly.
Page 25
Operate all machine functions and inspect the hose, fittings and related components to confirm there are no leaks. Part No. 38139 AWP Super Series • IWP Super Series...
Use only Genie approved replacement parts. Machines that have been out of service for a period longer than 3 months must complete the quarterly inspection. Part No. 38139 AWP Super Series • IWP Super Series...
Indicates that a specific result is expected after performing a series of steps. Indicates that an incorrect result has occurred after performing a series of steps. AWP Super Series • IWP Super Series Part No. 38139...
Page 29
Make copies of the Maintenance Inspection Report to use for each inspection. Maintain completed forms for a minimum of 4 years or in compliance with your employer, jobsite and governmental regulations and requirements. Part No. 38139 AWP Super Series • IWP Super Series...
Page 30
Service Manual September 2016 This page intentionally left blank. AWP Super Series • IWP Super Series Part No. 38139...
September 2016 Service Manual Pre-Delivery Preparation Report Pre-Deliv ery Prepar ati on Repor t Fundamentals Instructions It is the responsibility of the owner or dealer to Use the operator’s manual on your machine. perform the Pre-delivery Preparation. The Pre-delivery Preparation consists of The Pre-delivery Preparation is performed prior to completing the Pre-operation Inspection, the each delivery.
Page 32
Service Manual September 2016 This page intentionally left blank. AWP Super Series • IWP Super Series Part No. 38139...
After repair, place a check in the "R" box. Legend Y = yes, acceptable N = no, remove from service R = repaired Part No. 38139 AWP Super Series • IWP Super Series...
Page 34
Service Manual September 2016 This page intentionally left blank. AWP Super Series • IWP Super Series Part No. 38139...
Result: The operator's manual is not appropriate for the machine or all manuals are not in good condition or is illegible. Remove the machine from service until the manual is replaced. Part No. 38139 AWP Super Series • IWP Super Series...
Complete information to perform this procedure is Refer to the Operator's Manual on your machine. available in the appropriate operator's manual. Refer to the Operator's Manual on your machine. AWP Super Series • IWP Super Series Part No. 38139...
• Corrosion or oxidation • Cracks in welds or structural components • IWPS models: Hydraulic manifolds and foot pump • IWPS models: Foot pads • AWPS models: Outriggers, leveling jacks and foot pads Part No. 38139 AWP Super Series • IWP Super Series...
IWPS models with Power Wheel Assist Option: Replace the cover. • Hydraulic motor and hoses Hydraulic System Hydraulic fluid Chevron Rando HD equivalent Hydraulic tank capacity - 3 quarts all models 2.8 liters AWP Super Series • IWP Super Series Part No. 38139...
Raise the platform slightly. Disconnect the power source from the machine. Push in the control activate button and rotate the up/down switch in the down direction. Result: Platform should lower. Part No. 38139 AWP Super Series • IWP Super Series...
• Bends or warping Result: Platform should lower. • Excessive wear Raise and lower the platform through a complete cycle. Result: The platform should raise and lower smoothly, free of hesitation and binding. AWP Super Series • IWP Super Series Part No. 38139...
Confirm the following: • Cables are on the pulleys • Upper and lower cable ends are properly secured • Upper and lower mounting brackets are properly secured Part No. 38139 AWP Super Series • IWP Super Series...
Page 42
Result: Within 1 to 3 seconds, all four interlock display lights should turn on and remain on. Pump the foot pedal to raise the base. Result: Both foot pad interlock display lights should be off. AWP Super Series • IWP Super Series Part No. 38139...
Push in the control activate button and rotate the up/down switch in the position, then the position. DOWN Result: The up/down functions should not operate. Part No. 38139 AWP Super Series • IWP Super Series...
Do not remove it. 1 chain tensioner bracket 2 adjustment nut (hidden from view) 3 termination rod (hidden from view) 4 column AWP Super Series • IWP Super Series Part No. 38139...
Install front and rear tires. the canister back onto the lubricator base. 1 oil lubricator base 2 oil lubricator canister Oil Specification Oil Type 10W automotive engine oil Part No. 38139 AWP Super Series • IWP Super Series...
Repeat this procedure until the proper oil drip rate is achieved. 1 air filter/regulator 2 air filter/regulator canister 3 air filter/regulator canister drain plug 1 oil lubricator flow control valve 2 oil lubricator sight gauge AWP Super Series • IWP Super Series Part No. 38139...
Install the battery vent caps. If equipped: Set the battery charger AC Selector switch to the proper voltage. Set the power switch to the position. AUTO Result: The charger ammeter should be on. Part No. 38139 AWP Super Series • IWP Super Series...
• Tilt-back frame mounting bracket (if equipped) IWPS models: • Foot pads • Power wheel assist (if equipped) Lower the tilt-back frame and guide the tilt-back strut into the strut socket. AWP Super Series • IWP Super Series Part No. 38139...
Page 49
12 Stow the tilt-back frame in the upright position contact the floor, and machine supported by and insert the retaining pin. the extended tilt-back strut). Use the appropriate number of people and proper lifting techniques. Part No. 38139 AWP Super Series • IWP Super Series...
7.6 cm AWP-30S 78 in 3 in 198 cm 7.6 cm AWP-36S 109 ½ in 3 in 278 cm 7.6 cm AWP-40S 109 ½ in 3 in 278 cm 7.6 cm AWP Super Series • IWP Super Series Part No. 38139...
Result: The hydraulic power unit should not be able to raise the platform. Note: If the hydraulic power unit is unable to lift rated load or lifts more than rated load, refer to Repair Procedure, Valve Adjustment. Part No. 38139 AWP Super Series • IWP Super Series...
1 adjustment (tension) nut 2 threaded swage end 3 sequencing cable 1 nylock nut 2 spring If needed, adjust the sequencing cable 3 upper sequencing bracket deflection. 4 sequencing cable AWP Super Series • IWP Super Series Part No. 38139...
Repeat adjustment for each cable as required. Measure each outrigger and verify for proper length. Part No. 38139 AWP Super Series • IWP Super Series...
Page 54
152 cm 152 cm 60 inches AWP-40S 75 inches AWP-30S 152 cm (narrow and rough terrain base option) 191 cm 75 inches AWP-36S 191 cm AWP-40S 85 inches 216 cm AWP Super Series • IWP Super Series Part No. 38139...
Pull the base lowering handle to fully lower the Grease Type Lithium-based base. Result: Within 1 to 4 seconds, all four interlock display lights should turn on and remain on. Part No. 38139 AWP Super Series • IWP Super Series...
20 Pull the base lowering handle to fully lower the base. Result: Within 1 to 4 seconds, two interlock display lights should turn off and remain off. AWP Super Series • IWP Super Series Part No. 38139...
Note: If mast inspection results in a measurement that is not within specification, refer to Repair Procedure, How to Adjust the Glide Pads. Part No. 38139 AWP Super Series • IWP Super Series...
Page 58
Refer to Maintenance Procedure, Adjust the Sequencing Cables. Lower the platform onto the jack stand just enough to take the weight off the lifting chains. Crushing hazard. Keep away from lowering platform. AWP Super Series • IWP Super Series Part No. 38139...
Bodily injury hazard. Spraying hydraulic oil can penetrate and burn skin. Loosen hydraulic connections very slowly to allow the oil pressure to dissipate gradually. Do not allow oil to squirt or spray. Part No. 38139 AWP Super Series • IWP Super Series...
Page 60
3.5 liters completely empty when raising the platform. Pressurized air in AWP-36S 4 quarts the hydraulic system can 3.8 liters damage hydraulic components. AWP-40S 3.9 quarts 3.7 liters AWP Super Series • IWP Super Series Part No. 38139...
Install the battery pack into the ground control box and tighten the fasteners. Close the ground control box cover and tighten the fasteners. Do not overtighten. Part No. 38139 AWP Super Series • IWP Super Series...
Be sure that all necessary tools and parts are available and ready for use. Use only Genie approved replacement parts. Read each procedure completely and adhere to the instructions. Attempting shortcuts may produce hazardous conditions. Part No. 38139 AWP Super Series • IWP Super Series...
Page 64
Indicates that a specific result is expected after performing a series of steps. Indicates that an incorrect result has occurred after performing a series of steps. AWP Super Series • IWP Super Series Part No. 38139...
Label and remove the contact wires by inserting a small screwdriver into the hole below the wire and gently push in while pulling on the wire. Part No. 38139 AWP Super Series • IWP Super Series...
Do not allow oil to squirt or spray. Pull the hoses through the channel of the base inner frame. AWP Super Series • IWP Super Series Part No. 38139...
Page 67
Loosen the mounting fasteners on the cable mounting bracket and the cable striker bracket on the number 1 column. Do not remove the fasteners. Part No. 38139 AWP Super Series • IWP Super Series...
Page 68
Install the relief valve cap. Tip-over hazard. Do not adjust the relief valve higher than specified. Repeat step 4 to confirm the relief valve setting. Re-adjust if necessary. AWP Super Series • IWP Super Series Part No. 38139...
Page 69
Check the sight gauge on the side of the hydraulic tank. Add oil if needed. Do not overfill. Clean up any oil that may have spilled. Properly discard the used oil. Part No. 38139 AWP Super Series • IWP Super Series...
Base lift cylinder 35-40 ft-lbs / 47-54 Nm Pilot to open check valve Base lift cylinder 35-40 ft-lbs / 47-54 Nm Foot pump Base lift cylinder 8-10 ft-lbs / 11-14 Nm AWP Super Series • IWP Super Series Part No. 38139...
Pilot to open check valve Base lift cylinder 35-40 ft-lbs / 47-54 Nm Foot pump Base lift cylinder 8-10 ft-lbs / 11-14 Nm Orifice, 0.3 inch / 0.76 mm Foot Pump Part No. 38139 AWP Super Series • IWP Super Series...
Solenoid valve, 2 position 3 Reverse 25-35 ft-lbs / 34-41 Nm Solenoid valve, 2 position 3 Forward 25-35 ft-lbs / 34-41 Nm Solenoid valve, 2 position 3 All functions 25-35 ft-lbs / 34-41 Nm AWP Super Series • IWP Super Series Part No. 38139...
#2 0.5 to 1.5Ω red wire #1 to red wire #2 0.5 to 1.5Ω yellow wire to black wire 0.5 to 1.5Ω all other wire combinations no continuity (infinite Ω) Part No. 38139 AWP Super Series • IWP Super Series...
4 terminal no. 2 5 terminal no. 4 6 terminal no. 0 Test Desired result terminal 0 to 1 80 to 85Ω all other terminal combinations no continuity (infinite Ω) AWP Super Series • IWP Super Series Part No. 38139...
0.5 to 0.6 gallons per minute at 2000 psi /1.89 to 2.27 liters per minute at 138 bar Check valve Pump output Motor seal Seals motor from contaminants Motor bearing Aligns motor shaft into pump Part No. 38139 AWP Super Series • IWP Super Series...
Page 78
Service Manual September 2016 Hydraulic Power Unit 3-2 H ydr aulic Power U nit - AC M odels (from SN AWP03-27390 to AWP08- 60145) AWP Super Series • IWP Super Series Part No. 38139...
3 quarts / 2.8 liters Drain plug Drains hydraulic tank Breather cap Hydraulic tank vent/filler Suction strainer Filters hydraulic fluid Suction tube Sends fluid to pump Check valve Pump output Part No. 38139 AWP Super Series • IWP Super Series...
Page 80
Service Manual September 2016 Hydraulic Power Unit 3-3 H ydr aulic Power U nit - DC Models (to SN AWP03- 27401 and IWP03-5122) AWP Super Series • IWP Super Series Part No. 38139...
0.7 to 1 gpm at 2000 psi /2.6 to 3.76 L/min at 138 bar Check valve Pump output Motor seal Seals motor from contaminants Motor bearing Aligns motor shaft into pump Part No. 38139 AWP Super Series • IWP Super Series...
Page 82
Service Manual September 2016 Hydraulic Power Unit 3-4 H ydr aulic Power U nit C om ponents - Air Power ed Models (to SN AW P04- 27778) AWP Super Series • IWP Super Series Part No. 38139...
0.7 to 1 gpm at 2000 psi / 2.6 to 3.76 L/min at 138 bar Pump/Motor Adaptor Housing Protects coupling components Pump adaptor Connects pump to spider coupler Spider coupler Connects motor to pump Motor adaptor Connects motor to spider coupler Part No. 38139 AWP Super Series • IWP Super Series...
Page 84
Service Manual September 2016 Hydraulic Power Unit AWP Super Series • IWP Super Series Part No. 38139...
Page 85
How to Adjust the Pressure Relief Valve. the oil pressure to dissipate gradually. Do not allow oil to squirt or spray. Tag and disconnect the electrical wiring from the valve coil. Part No. 38139 AWP Super Series • IWP Super Series...
Page 86
Note: If a new power unit is installed, the pressure relief valve must be properly adjusted. See 3-6, How to Adjust the Pressure Relief Valve. AWP Super Series • IWP Super Series Part No. 38139...
Remove the mounting fasteners from the pump. Then remove the pump from the power unit. Note: When installing the tank, be sure not to damage the o-ring. Part No. 38139 AWP Super Series • IWP Super Series...
Connect 12V DC to the small post and a ground wire to the case of the solenoid, then test the following terminal combinations. Test Desired result 2 large posts continuity (zero Ω) AWP Super Series • IWP Super Series Part No. 38139...
Note: Do not install the motor cover until the relief valve adjustment is complete. Refer to Repair Procedure, How to adjust the Pressure Relief Valve. Part No. 38139 AWP Super Series • IWP Super Series...
10 number 5 column idler wheel assembly number 3 column idler wheel assembly 11 number 6 column idler wheel assembly number 2 column idler wheel assembly 12 number 6 column AWP Super Series • IWP Super Series Part No. 38139...
Remove the cylinder mounting fasteners from Place a saw horse in front of the machine the barrel end of the cylinder. where the top of the mast will rest. Part No. 38139 AWP Super Series • IWP Super Series...
Attach an overhead crane to the lifting eye at the top of the mast. Place a saw horse in front of the machine where the top of the mast will rest. AWP Super Series • IWP Super Series Part No. 38139...
Page 93
Do not damage the lift cylinder hydraulic fittings when removing the base Crushing hazard. The base will fall unless it is properly supported when it is removed from the mast. Part No. 38139 AWP Super Series • IWP Super Series...
Page 94
Do not allow oil to squirt or spray. Remove the level sensor assembly mounting fasteners. Remove the base lowering cable mounting fasteners from the side of the mast. Disconnect the control cable tension spring. AWP Super Series • IWP Super Series Part No. 38139...
Page 95
IWPS models: Remove the base lowering Note: If the chains are removed, mark the location cable bracket from the mast. and label each chain before removal. Part No. 38139 AWP Super Series • IWP Super Series...
Page 96
Apply a generous amount of Boe-lube wax the number 2 column by pushing the number 3 column towards the top of the mast. (Genie part number 90337) to the inside and outside channels of each column. 15 Install the idler wheel assembly into the top of the number 2 column.
Repeat step 5 for all of the upper and lower glide pads. Note: Make sure glide pad bolts are adjusted evenly on each side to maintain squareness of the columns. Part No. 38139 AWP Super Series • IWP Super Series...
Fully lower the machine and confirm the alignment of the columns. Adjust if necessary. Confirm that the chain terminals on each column have equal tension and the lock nuts are tight. AWP Super Series • IWP Super Series Part No. 38139...
Page 99
Remedy for rust and corrosion. If link plates or pins are bent or deformed, replace entire chain. Replace both chains on that column. Do not repair just the affected portion of the chain. Part No. 38139 AWP Super Series • IWP Super Series...
Page 100
Visually inspect chain link Cracks in any chain link Replace both chains on that plates for cracks. plate. column section. Replace entire chain. Do not repair just the affected portion of the chain. AWP Super Series • IWP Super Series Part No. 38139...
Frame. Remove the mounting fasteners from the tilt-back frame hinges. 1 shock absorber assembly 2 tilt-back frame 3 shock absorber mounting bolt 4 loading pivot bar 5 loading stop bracket Part No. 38139 AWP Super Series • IWP Super Series...
Page 102
Bodily injury hazard. Contents of the shock absorber are under pressure. Use care during removal. 1 shock absorber 2 lower shock mounting block 3 lower tube 4 upper tube 5 upper shock mounting block AWP Super Series • IWP Super Series Part No. 38139...
If a platform must be replaced, be sure that all appropriate safety and instructional decals are applied to the new platform. Part No. 38139 AWP Super Series • IWP Super Series...
Result: The voltage should be 115V AC Result: Normally open contactor should read nominal or the hand tool should operate continuity. Normally closed contacts should normally. read no continuity. AWP Super Series • IWP Super Series Part No. 38139...
11 Place a block of wood under the inner frame assembly for support while removing the chain. Crushing hazard. The platform outreach will collapse if it is not properly supported when the chain is removed. Part No. 38139 AWP Super Series • IWP Super Series...
How to Adjust the Platform Outreach Chain. 23 Install the two allen head screws. Install the 33 Install the outreach assembly onto the roller wheel. carriage. AWP Super Series • IWP Super Series Part No. 38139...
Read, understand and obey the safety rules and operating instructions in the appropriate operator's manual on your machine. Be sure that all necessary tools and test equipment are available and ready for use. Part No. 38139 AWP Super Series • IWP Super Series...
Low battery indicator for auxiliary (ground) controls (IWP) Low battery indicator – main (ground) Power relay Outrigger – front left (ground) Function pump (M5) Outrigger – front right (ground) Outrigger – rear left (ground) AWP Super Series • IWP Super Series Part No. 38139...
Page 109
Terminal strip – 8 pole 16 pin (base) (AWP) Terminal strip – 10 pole 20 pin (base) (IWP) Valve coil Drive forward (IWP) Drive reverse (IWP) Platform down Normally open dump valve Function solenoid (IWP) Part No. 38139 AWP Super Series • IWP Super Series...
Circuits crossing no connection Fuse Circuit breaker button Diode Motor U12 Thermal Device Circuit connection Connector 8 AA Batteries 12V Battery (s) Lift Enable Solenoid Valve Solenoid valve with diode AWP Super Series • IWP Super Series Part No. 38139...
Solenoid operated, 2 Solenoid operated 2 Button operated 2 position 2 way position 2 way valve, position 2 way valve, position 2 way directional directional valve normally open normally closed valve Part No. 38139 AWP Super Series • IWP Super Series...
Page 112
Service Manual September 2016 This page intentionally left blank. AWP Super Series • IWP Super Series Part No. 38139...
Service Manual September 2016 Elec trical Schem atic - AWP Super Seri es DC Models (from SN 3896-101 to 3896-300) Electrical Schematic - AWP Super Series DC Models (from SN 3896-101 to 3896-300) AWP Super Series • IWP Super Series...
September 2016 Service Manual Elec trical Schem atic - AWP Super Seri es DC Models (from SN 3896-301 to 3896-430) Electrical Schematic - AWP Super Series DC Models (from SN 3896-301 to 3896-430) Part No. 38139 AWP Super Series • IWP Super Series...
Page 116
Service Manual September 2016 Electrical Schematic - AWP Super Series DC Models (from SN 3896-301 to 3896-430)
September 2016 Service Manual Electrical Schematic - AWP Super Series DC Models (from SN 3896-431 to AWP07-54898)
Page 118
September 2016 Elec trical Schem atic - AWP Super Seri es DC Models ( fr om SN 3896- 431 to AWP07-54898) Electrical Schematic - AWP Super Series DC Models (from SN 3896-431 to AWP07-54898) AWP Super Series • IWP Super Series...
Service Manual Elec trical Schem atic - AWP Super Seri es DC Models with Standar d Bas e (fr om SN AWP07- 54899) Electrical Schematic - AWP Super Series DC Models with Standard Base (from SN AWP07-54899) Part No. 38139...
Page 120
Service Manual September 2016 Electrical Schematic - AWP Super Series DC Models with Standard Base (from SN AWP07-54899)
Page 121
September 2016 Service Manual Electrical Schematic - AWP Super Series DC Models with Narrow Base (from SN AWP07-54899)
Page 122
September 2016 Elec trical Schem atic - AWP Super Seri es DC Models with N arrow Bas e (fr om SN AWP07- 54899) Electrical Schematic - AWP Super Series DC Models with Narrow Base (from SN AWP07-54899) AWP Super Series • IWP Super Series...
September 2016 Service Manual Elec trical Schem atic - AWP Super Seri es DC CE M odels (from SN 3896-432 to AWP07- 54898) Electrical Schematic - AWP Super Series DC CE Models (from SN 3896-432 to AWP07-54898) Part No. 38139...
Page 124
Service Manual September 2016 Electrical Schematic - AWP Super Series DC CE Models (from SN 3896-432 to AWP07-54898)
September 2016 Service Manual Electrical Schematic - AWP Super Series DC CE Models with Standard Base (from SN AWP07-54899)
Page 126
September 2016 Elec trical Schem atic - AWP Super Seri es DC CE M odels with Standar d Bas e (fr om SN AW P07- 54899) Electrical Schematic - AWP Super Series DC CE Models with Standard Base (from SN AWP07-54899) AWP Super Series •...
Service Manual Elec trical Schem atic - AWP Super Seri es DC CE M odels with Narr ow Bas e (fr om SN AW P07- 54899) Electrical Schematic - AWP Super Series DC CE Models with Narrow Base (from SN AWP07-54899) Part No.
Page 128
Service Manual September 2016 Electrical Schematic - AWP Super Series DC CE Models with Narrow Base (from SN AWP07-54899)
September 2016 Service Manual Electrical Schematic - AWP Super Series DC TUV Models (from 3896-431)
Page 130
Service Manual September 2016 Elec trical Schem atic - AWP Super Seri es DC TUV Models (from SN 3896-431) Electrical Schematic - AWP Super Series DC TUV Models (from SN 3896-431) AWP Super Series • IWP Super Series Part No. 38139...
September 2016 Service Manual Elec trical Schem atic - AWP Super Seri es AC M odels (fr om SN 3896- 103 to 3896- 303) Electrical Schematic - AWP Super Series AC Models (from SN 3896-103 to 3896-303) Part No. 38139...
Page 132
Service Manual September 2016 Electrical Schematic - AWP Super Series AC Models (from SN 3896-103 to 3896-303)
September 2016 Service Manual Electrical Schematic - AWP Super Series AC Models (from SN 3896-304 to 3896-450)
Page 134
Service Manual September 2016 Elec trical Schem atic - AWP Super Seri es AC M odels (from SN 3896-304 to 3896-450) Electrical Schematic - AWP Super Series AC Models (from SN 3896-304 to 3896-450) AWP Super Series • IWP Super Series...
September 2016 Service Manual Elec trical Schem atic - AWP Super Seri es AC M odels (fr om SN 3896- 451 to AW P07-54898) Electrical Schematic - AWP Super Series AC Models (from SN 3896-451 to AWP07-54898) Part No. 38139...
Page 136
Service Manual September 2016 Electrical Schematic - AWP Super Series AC Models (from SN 3896-451 to AWP07-54898)
September 2016 Service Manual Electrical Schematic - AWP Super Series AC Models with Standard Base (from SN AWP07-54899 to AWP07-57594)
Page 138
September 2016 Elec trical Schem atic - AWP Super Seri es AC M odels with Standard Bas e (from SN AWP07-54899 to AWP07-57594) Electrical Schematic - AWP Super Series AC Models with Standard Base (from SN AWP07-54899 to AWP07-57594) AWP Super Series • IWP Super Series...
Elec trical Schem atic - AWP Super Seri es AC M odels with N arrow Bas e (from SN AW P07-54899 to AWP- 57594) Electrical Schematic - AWP Super Series AC Models with Narrow Base (from SN AWP07-54899 to AWP07-57594) Part No.
Page 140
Service Manual September 2016 Electrical Schematic - AWP Super Series AC Models with Narrow Base (from SN AWP07-54899 to AWP07-57594)
September 2016 Service Manual Electrical Schematic - AWP Super Series AC Models with Standard Base (from SN AWP07-57595)
Page 142
September 2016 Elec trical Schem atic - AWP Super Seri es AC M odels with Standard Bas e (from SN AWP07-57595) Electrical Schematic - AWP Super Series AC Models with Standard Base (from SN AWP07-57595) AWP Super Series • IWP Super Series...
Service Manual Elec trical Schem atic - AWP Super Seri es AC M odels with N arrow Bas e (from SN AW P07-57595) Electrical Schematic - AWP Super Series AC Models with Narrow Base (from SN AWP07-57595) Part No. 38139...
Page 144
Service Manual September 2016 Electrical Schematic - AWP Super Series AC Models with Narrow Base (from SN AWP07-57595)
September 2016 Service Manual Electrical Schematic - AWP Super Series AC CE Models (from SN 3896-451 to AWP07-54898)
Page 146
September 2016 Elec trical Schem atic - AWP Super Seri es AC C E M odels (fr om SN 3896- 451 to AW P07-54898) Electrical Schematic - AWP Super Series AC CE Models (from SN 3896-451 to AWP07-54898) AWP Super Series • IWP Super Series...
Elec trical Schem atic - AWP Super Seri es AC C E M odels with Standard Base (from SN AWP07-54899 to AWP07- 57594) Electrical Schematic - AWP Super Series AC CE Models with Standard Base (from SN AWP07-54899 to AWP07-57594) Part No.
Page 148
Service Manual September 2016 Electrical Schematic - AWP Super Series AC CE Models with Standard Base (from SN AWP07-54899 to AWP07-57594)
Page 149
September 2016 Service Manual Electrical Schematic - AWP Super Series AC CE Models with Narrow Base (from SN AWP07-54899 to AWP07-57594)
Page 150
Elec trical Schem atic - AWP Super Seri es AC C E M odels with N arrow Base (from SN AWP07-54899 to AWP07- 57594) Electrical Schematic - AWP Super Series AC CE Models with Narrow Base (from SN AWP07-54899 to AWP07-57594) AWP Super Series •...
Service Manual Elec trical Schem atic - AWP Super Seri es AC C E M odels with Standard Base (from SN AWP- 57595) Electrical Schematic - AWP Super Series AC CE Models with Standard Base (from SN AWP07-57595) Part No. 38139...
Page 152
Service Manual September 2016 Electrical Schematic - AWP Super Series AC CE Models with Standard Base (from SN AWP07-57595)
Page 153
September 2016 Service Manual Electrical Schematic - AWP Super Series AC CE Models with Narrow Base (from SN AWP07-57595)
Page 154
September 2016 Elec trical Schem atic - AWP Super Seri es AC C E M odels with N arrow Base (from SN AWP07-57595) Electrical Schematic - AWP Super Series AC CE Models with Narrow Base (from SN AWP07-57595) AWP Super Series • IWP Super Series...
September 2016 Service Manual Elec trical Schem atic - AWP Super Seri es AC TU V M odels (fr om SN 3896- 461) Electrical Schematic - AWP Super Series AC TUV Models (from SN 3896-461) Part No. 38139 AWP Super Series • IWP Super Series...
Page 156
Service Manual September 2016 Electrical Schematic - AWP Super Series AC TUV Models (from SN 3896-461)
Elec trical Schem atic - IWP Super Series DC M odels ( from SN 4096-101 to 4096- 287) Electrical Schematic - IWP Super Series DC Models (from SN 4096-101 to 4096-287) AWP Super Series • IWP Super Series Part No. 38139...
Elec trical Schem atic - IWP Super Series DC M odels ( from SN 4096-288 to 4096- 341) Electrical Schematic - IWP Super Series DC Models (from SN 4096-288 to 4096-341) Part No. 38139 AWP Super Series • IWP Super Series...
Page 160
Service Manual September 2016 Electrical Schematic - IWP Super Series DC Models (from SN 4096-288 to 4096-341)
September 2016 Service Manual Electrical Schematic - IWP Super Series DC Models (from SN 4096-342 to IWP07-7065)
Page 162
Elec trical Schem atic - IWP Super Series DC M odels ( from SN 4096-342 to IW P07-7065) Electrical Schematic - IWP Super Series DC Models (from SN 4096-342 to IWP07-7065) AWP Super Series • IWP Super Series Part No. 38139...
Elec trical Schem atic - IWP Super Series DC M odels ( from SN IW P07- 7066) to IW P15-9621 Electrical Schematic - IWP Super Series DC Models (from SN IWP07-7066 to IWP15-9621) Part No. 38139 AWP Super Series • IWP Super Series...
Page 164
Service Manual September 2016 Electrical Schematic - IWP Super Series DC Models (from SN IWP07-7066 to IWP15-9621)
Page 165
September 2016 Service Manual Electrical Schematic - IWP Super Series DC Models (from SN IWP15-9622)
September 2016 Elec trical Schem atic - IWP Super Series DC M odels ( from SN 4096-342 to IW P07-7065) Electrical Schematic - IWP Super Series DC Models (from SN IWP15-9622) AWP Super Series • IWP Super Series Part No. 38139...
September 2016 Service Manual Elec trical Schem atic - IWP Super Series DC M odels with Power Assis t Electrical Schematic - IWP Super Series DC Models with Power Assist Part No. 38139 AWP Super Series • IWP Super Series...
September 2016 Service Manual Electrical Schematic - IWP Super Series DC Models with Power Assist (Directional Valve Coils Powering Function Manifold)
Page 170
Elec trical Schem atic - IWP Super Series DC M odels with Power Assis t (Direc tional Valve Coils Poweri ng Functi on Manifold) Electrical Schematic - IWP Super Series DC Models with Power Assist (Directional Valve Coils Powering Function Manifold) AWP Super Series • IWP Super Series Part No. 38139...
September 2016 Service Manual Elec trical Schem atic - IWP Super Series DC TU V M odels Electrical Schematic - IWP Super Series DC TUV Models Part No. 38139 AWP Super Series • IWP Super Series...
Page 172
Service Manual September 2016 Electrical Schematic - IWP Super Series DC TUV Models...
September 2016 Service Manual Electrical Schematic - IWP Super Series DC TUV Models with Outreach...
Page 174
Service Manual September 2016 Elec trical Schem atic - IWP Super Series DC TU V M odels with Outreac h Electrical Schematic - IWP Super Series DC TUV Models with Outreach AWP Super Series • IWP Super Series Part No. 38139...
Service Manual Elec trical Schem atic - IWP Super Series DC TU V M odels with Power Assis t Electrical Schematic - IWP Super Series DC TUV Models with Power Assist Part No. 38139 AWP Super Series • IWP Super Series...
Page 176
Service Manual September 2016 Electrical Schematic - IWP Super Series DC TUV Models with Power Assist...
September 2016 Service Manual Electrical Schematic - IWP Super Series DC TUV Models with Power Assist and Outreach...
Page 178
Elec trical Schem atic - IWP Super Series DC TU V M odels with Power Assis t and Outreac h Electrical Schematic - IWP Super Series DC TUV Models with Power Assist and Outreach AWP Super Series • IWP Super Series Part No. 38139...
Elec trical Schem atic - IWP Super Series DC TU V M odels with Power Assis t (Direc tional Valve Coils Poweri ng Functi on Manifold) Electrical Schematic - IWP Super Series DC TUV Models with Power Assist (Directional Valve Coils Powering Function Manifold) Part No. 38139 AWP Super Series • IWP Super Series...
Service Manual September 2016 Electrical Schematic - IWP Super Series DC TUV Models with Power Assist (Directional Valve Coils Powering Function Manifold)
Page 181
September 2016 Service Manual Electrical Schematic - IWP Super Series AC Models (from SN 4096-105 to 4096-285)
Elec trical Schem atic - IWP Super Series AC Models (fr om SN 4096- 105 to 4096-285) Electrical Schematic - IWP Super Series AC Models (from SN 4096-105 to 4096-285) AWP Super Series • IWP Super Series Part No. 38139...
Elec trical Schem atic - IWP Super Series AC Models (fr om SN 4096- 286 to 4096-355) Electrical Schematic - IWP Super Series AC Models (from SN 4096-286 to 4096-355) Part No. 38139 AWP Super Series • IWP Super Series...
Page 184
Service Manual September 2016 Electrical Schematic - IWP Super Series AC Models (from SN 4096-286 to 4096-355)
September 2016 Service Manual Electrical Schematic - IWP Super Series AC Models (from SN 4096-356 to IWP07-7065)
Page 186
Elec trical Schem atic - IWP Super Series AC Models (fr om SN 4096- 356 to IWP07- 7065) Electrical Schematic - IWP Super Series AC Models (from SN 4096-356 to IWP07-7065) AWP Super Series • IWP Super Series Part No. 38139...
Service Manual Elec trical Schem atic - IWP Super Series AC Models (fr om SN IWP07-7066 to IWP07-57594) Electrical Schematic - IWP Super Series AC Models (from SN IWP07-7066 to IWP07-57594) Part No. 38139 AWP Super Series • IWP Super Series...
Page 188
Service Manual September 2016 Electrical Schematic - IWP Super Series AC Models (from SN IWP07-7066 to IWP07-57594)
September 2016 Service Manual Electrical Schematic - IWP Super Series AC Models (from SN IWP07-57595)
Page 190
Service Manual September 2016 Elec trical Schem atic - IWP Super Series AC Models (fr om SN IWP07-57595) Electrical Schematic - IWP Super Series AC Models (from SN IWP07-57595) AWP Super Series • IWP Super Series Part No. 38139...
Elec trical Schem atic - IWP Super Series AC TU V Models (With Bas e M ounted J unc tion Box) Electrical Schematic - IWP Super Series AC TUV Models (With Base Mounted Junction Box) Part No. 38139 AWP Super Series • IWP Super Series...
Page 192
Service Manual September 2016 Electrical Schematic - IWP Super Series AC TUV Models (With Base Mounted Junction Box)
September 2016 Service Manual Electrical Schematic - IWP Super Series AC TUV Models (Without Base Mounted Junction Box)
Page 194
Elec trical Schem atic - IWP Super Series AC TU V Models (Without Base Mounted Juncti on Box) Electrical Schematic - IWP Super Series AC TUV Models (Without Base Mounted Junction Box) AWP Super Series • IWP Super Series Part No. 38139...
September 2016 Service Manual Elec trical Schem atic - IWP Super Series AC TU V Models with Outreach Electrical Schematic - IWP Super Series AC TUV Models with Outreach Part No. 38139 AWP Super Series • IWP Super Series...
Page 196
Service Manual September 2016 Electrical Schematic - IWP Super Series AC TUV Models with Outreach...
September 2016 Service Manual Hydr aulic Schematics - All Mod els Hydraulic Schematic - AWP Super Series Models...
Page 198
Service Manual September 2016 Hydraulic Schem atic - AWP Super Seri es M odels Hydraulic Schematic - AWP Super Series Models AWP Super Series • IWP Super Series Part No. 38139...
September 2016 Service Manual Hydraulic/Pneum atic Sc hematic - AWP Super Series Models Hydraulic/Pneumatic Schematic - AWP Super Series Models Part No. 38139 AWP Super Series • IWP Super Series...
Page 200
Service Manual September 2016 Hydraulic/Pneumatic Schematic - AWP Super Series Models...
September 2016 Service Manual Hydraulic Schematic - IWP Super Series Models without Power Assist...
Page 202
Service Manual September 2016 Hydraulic Schem atic - IWP Super Series Models without Pow er As sist Hydraulic Schematic - IWP Super Series Models without Power Assist AWP Super Series • IWP Super Series Part No. 38139...
September 2016 Service Manual Hydraulic Schem atic - IWP Super Series Models with Pow er Assist Hydraulic Schematic - IWP Super Series Models with Power Assist Part No. 38139 AWP Super Series • IWP Super Series...
Page 204
Service Manual September 2016 Hydraulic Schematic - IWP Super Series Models with Power Assist...
Service Manual Hydraulic Schem atic - IWP Super Series Models with Pow er Assist and Br ak e Hydraulic Schematic - IWP Super Series Models with Power Assist and Brake Part No. 38139 AWP Super Series • IWP Super Series...
Page 206
Service Manual September 2016 Hydraulic Schematic - IWP Super Series Models with Power Assist and Brake AWP Super Series • IW P Super Series Part No. 38139 Servic e M anual September 2016...
Page 207
California Proposition 65 WARNING Operating, servicing and maintaining this equipment, passenger vehicle or off-highway motor vehicle can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm.