Genie AWP-15S Operator's Manual

Genie AWP-15S Operator's Manual

Awp super series aerial work platforms

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Summary of Contents for Genie AWP-15S

  • Page 2: Table Of Contents

    First Edition: Ninth Printing, September 2014 Internet: http://www.genielift.com "Genie" and "AWP" are registered trademarks e-mail: awp.techpub@terex.com of Genie Industries in the U.S.A. and many other countries. "Super Series" is a trademark of Genie Industries. This machine complies with ANSI/SIA 92.3-1990.
  • Page 3: Safety Rules

    - applicable governmental regulations You are properly trained to safely operate the machine. The first time this machine is set up for use, a breather cap is installed. See Pre-operation Inspection section. Part No. 37168 Genie AWP Super Series...
  • Page 4 Do not place or attach overhanging loads to any Maximum allowable part of this machine. manual force 45 lbs 200 N Do not use the machine on a moving or mobile surface or vehicle. Genie AWP Super Series Part No. 37168...
  • Page 5 300 lbs 136 kg AWP-20S 300 lbs 136 kg AWP-25S 300 lbs 136 kg AWP-30S 300 lbs 136 kg AWP-36S 300 lbs 136 kg AWP-40S 300 lbs 136 kg Maximum occupancy 1 person Part No. 37168 Genie AWP Super Series...
  • Page 6 Personnel on the ground or in the platform must not touch or operate the machine until Do not push the Genie AWP from the platform side energized power lines are shut off. of the machine. When moving the machine with a forklift or other...
  • Page 7 Do not use a damaged or malfunctioning machine. Be sure all maintenance has been performed as specified in this manual and the Genie AWP Super Series service manual. Be sure all decals are in place and legible.
  • Page 8 Keep sparks, flames and lighted tobacco away from the battery. Charge the battery in a well- ventilated area. Do not disconnect charger DC output wires from the battery when the charger is on. Genie AWP Super Series Part No. 37168...
  • Page 9 First Edition • Ninth Printing Operator’s Manual SAFETY RULES Decal Legend Genie product decals use symbols, color coding and signal words to identify the following: Safety alert symbol—used to alert personnel to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
  • Page 10: Controls

    4 Low battery indicator light for auxiliary lowering 5 DC models: Low battery indicator light 6 Power light 7 Auxiliary platform lowering button 8 Air pressure gauge 9 Control activate button 10 Up/Down switch Genie AWP Super Series Part No. 37168...
  • Page 11: Legend

    30 Operator's manual supply for machine 21 Airline lubricator 13 Tilt-back strut storage container DC models: Power 22 DC models: Battery 14 Tilt-back frame to platform pack with charger 15 Loading stop bracket Part No. 37168 Genie AWP Super Series...
  • Page 12: Pre-Operation Inspection

    A breather cap is supplied and can be found in an envelope taped to the mast near the platform controls. Genie AWP Super Series Part No. 37168...
  • Page 13  Electrical components, wiring and electrical cables  AC & DC models: Hydraulic power unit, hoses, fittings and cylinder  Air models: Air power unit, airlines, fittings and cylinder  Platform entry mid-rail or gate Part No. 37168 Genie AWP Super Series...
  • Page 14: Maintenance

    4 Install the vent caps. below. Indicates that tools will be required to perform this procedure. Indicates that new parts will be required to perform this procedure. Genie AWP Super Series Part No. 37168...
  • Page 15 It is essential to maintain proper pressure in all air- filled tires. Improperly inflated tires can affect machine handling. 1 Check each tire with an air pressure gauge. Add air as needed. The proper air pressure is stamped on the tire. Part No. 37168 Genie AWP Super Series...
  • Page 16 1 Check the air filter/regulator canister for any water accumulation. 2 If water is visible, loosen the drain plug at the bottom of the canister and allow the water to drain out. 3 Tighten the drain plug. Genie AWP Super Series Part No. 37168...
  • Page 17: Function Tests

    3 Always perform the function tests prior to use. Know and understand the function tests before going on to the next section. 4 Inspect the workplace. 5 Only use the machine as it was intended. Part No. 37168 Genie AWP Super Series...
  • Page 18 Level the up/down switch machine using only the Result: The up/down function should not outriggers. Do not use operate. chocks, blocks or shims to level the machine. Genie AWP Super Series Part No. 37168...
  • Page 19 20 Disconnect the power source from the machine. 21 Turn the key switch to ground control (if equipped). 22 Push in the auxiliary platform lowering button at the ground controls. Result: The platform should lower. Part No. 37168 Genie AWP Super Series...
  • Page 20: Workplace Inspection

    It is the operator’s responsibility to read and remember the work place hazards, then watch for and avoid them while moving, setting up and operating the machine. Genie AWP Super Series Part No. 37168...
  • Page 21: Operating Instructions

    7 Use the bubble level to make sure the machine is level. Note: If adjustment is necessary, check the bubble level and interlock display again to make sure the machine is level and all four interlock display lights are on. Part No. 37168 Genie AWP Super Series...
  • Page 22 3 Remove the key to secure from unauthorized use. 4 DC models: Recharge the battery. control activate button up/down switch Manual Lowering 1 Activate the manual lowering valve located at the bottom of the hydraulic cylinder. Genie AWP Super Series Part No. 37168...
  • Page 23: Battery Charging Instructions

    Use proper AC input voltage for charging as indicated on the charger. Dry Battery Filling and Use only Genie authorized battery and charger. Charging Instructions 1 Remove the battery vent caps and permanently remove the plastic seal from the battery vent openings.
  • Page 24: Transport Instructions

    The machine must be securely fastened to the techniques must be used to prevent physical injury. transport vehicle. Be sure to lock both swivel casters on the tilt-back frame. Do not transport with the machine resting on the tilt-back frame. Genie AWP Super Series Part No. 37168...
  • Page 25 14 Secure the machine base and mast to the transport vehicle. Use chains or straps of ample load capacity. 15 Reverse this procedure to unload the machine. stop bracket loading pivot All models with tilt-back frame Part No. 37168 Genie AWP Super Series...
  • Page 26 6 Carefully winch the machine onto the truck. 7 Secure the machine base and mast to the transport vehicle. Use chains or straps of ample load capacity. Genie AWP Super Series Part No. 37168...
  • Page 27: Tilt-Back Operation Instructions

    AWP-36S and 40S models, and optional on standard base AWP-15S, 20S, 25S and 30S models. The tilt-back frame is not available on narrow base machines or rough terrain base machines. Part No. 37168...
  • Page 28 3 Continue lifting until the telescoping tilt-back and guide the strut is completely compressed. tilt-back strut into the strut socket. 4 Return the sliding T-handle to the stowed 5 Insert the retaining pin into the strut socket. position. Genie AWP Super Series Part No. 37168...
  • Page 29 Use the appropriate upright position number of people and proper lifting techniques. against the spring and secure with 5 Return the sliding T-handle to the stowed the retaining pin. position. Part No. 37168 Genie AWP Super Series...
  • Page 30 Notice - 85 inch Outrigger, CE 27872 Danger - Tip-over Hazard, Outriggers 27873 Notice - Maintain Firm Grasp 46218 Notice - Side Force, Wind Speed 52996 Cosmetic - Genie Logo 27874 Label - Insert Retaining Pin 28157 Label - Dexron 52998 Cosmetic - AWP-15S 52999...
  • Page 31: Decals

    First Edition • Ninth Printing Operator’s Manual DECALS Note: Platform decals may be in diffferent locations on optional fiberglass basket. or 1257853 or 1257854 or 1260610 or 46211 Models without Tilt-back Frame Part No. 37168 Genie AWP Super Series...
  • Page 32 Operator’s Manual First Edition • Ninth Printing DECALS Note: Platform decals may be in diffferent locations on optional fiberglass basket. or 1257853 or 1257854 or 1260610 or 46211 Models with Tilt-back Frame Genie AWP Super Series Part No. 37168...
  • Page 33: Specifications

    Extra large front and side entry 30 x 28 x 44 platform 76 cm x 71 cm x 1.1 m Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation. Part No. 37168...
  • Page 34 CE Outdoor 1.3 m / 73 cm 1.3 m / 79.3 cm 1.3 m / 73 cm * Corner of platform top rail to corner of wall with ability to rotate leveling jack. Genie AWP Super Series Part No. 37168...
  • Page 35 55.8 / 22.8 cm * Corner of platform top rail to corner of wall with ability to rotate leveling jack. Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation. Part No. 37168...
  • Page 36 7.6 m Platform dimensions AWP-30S 29 ft 6 in 9.0 m (length x width x height) Lift capacity - AWP-15S, 20S, 25S & 350 lbs Standard platform 27 x 26 x 44 30S models except Canada 159 kg gated or sliding mid-rail 69 cm x 66 cm x 1.1 m...

This manual is also suitable for:

Awp-25sAwp-20sAwp-30s

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