Related Manuals for Genie IWP Super Series
Summary of Contents for Genie IWP Super Series
- Page 1 Operator’s Manual with Maintenance Information Second Edition Fourth Printing Part No. 48643...
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Page 2: Table Of Contents
Copyright © 1996 by Genie Industries. First Edition: Second Edition: "Genie" and "IWP" are registered trademarks of Genie Industries in the U.S.A. and many other countries. "Super Series" is a trademark of Genie Industries. This machine complies with ANSI/SIA A92.3-1990. -
Page 3: Safety Rules
5 Only use the machine as it was intended. You read, understand and obey: manufacturer's instructions and safety rules—operator's manual and machine decals employer's safety rules and worksite regulations applicable governmental regulations Genie IWP Super Series Operator’s Manual Safety Rules... - Page 4 Maximum capacity - ANSI & CE Maximum capacity - Maximum capacity IWP-20S with outreach option Maximum occupancy 45 lbs 200 N Genie IWP Super Series Second Edition • Fourth Printing 350 lbs 159 kg 300 lbs 136 kg 300 lbs 136 kg 1 person Part No.
- Page 5 Phase to Phase 0 to 300V 300V to 50KV 50KV to 200KV 200KV to 350KV 350KV to 500KV 500KV to 750KV 750KV to 1000KV Genie IWP Super Series Operator’s Manual SAFETY RULES Minimum Safe Approach Distance Feet Meters Avoid Contact 3.05...
- Page 6 Damaged Machine Hazards Do not use a damaged or malfunctioning machine. Be sure all maintenance has been performed as specified in this manual and the Genie IWP Super Series service manual. Be sure all decals are in place and legible.
- Page 7 Do not rely on the brake to hold the machine on an incline. Part No. 48643 Decal Legend Genie product decals use symbols, color coding and signal words to identify the following: Safety alert symbol—used to alert personnel to potential personal injury hazards.
- Page 8 Lifting Hazard The battery pack weighs 90 lbs / 40.8 kg. Use the appropriate number of people and proper lifting techniques. Genie IWP Super Series Second Edition • Fourth Printing Batteries emit explosive gas. Keep sparks, flames and lighted tobacco away from batteries.
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Page 9: Controls
Second Edition • Fourth Printing Ground Controls Platform Controls - ANSI & CSA Part No. 48643 Platform Controls - Genie IWP Super Series Operator’s Manual Controls 1 Interlock display lights (four) 2 Key switch 3 Red Emergency Stop button 4 Auxiliary platform lowering... -
Page 10: Legend
20 Right side leveling jack 21 Forklift pocket 22 DC models: Battery charger 23 Foot pedal Genie IWP Super Series Second Edition • Fourth Printing 24 Power wheel assist option 25 Manual lowering valve (*located at the bottom of the... -
Page 11: Pre-Operation Inspection
Scheduled maintenance inspections shall be performed by qualified service technicians, according to the manufacturer's specifications and the requirements listed in the responsibilities manual. Genie IWP Super Series Operator’s Manual... - Page 12 Be sure that all structural and other critical components are present and all associated fasteners and pins are in place and properly tightened. Genie IWP Super Series Second Edition • Fourth Printing Front P/N Rear P/N 37354...
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Page 13: Maintenance
2 Remove the battery vent caps. 3 Check the battery acid level. If needed, replenish with distilled water to the bottom of the battery fill tube. Do not overfill. 4 Install the vent caps. Genie IWP Super Series Operator’s Manual Maintenance... - Page 14 Machines that have been out of service for more than three months must receive the quarterly inspection before they are put back into service. Dexron equivalent Genie IWP Super Series Second Edition • Fourth Printing Part No. 48643...
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Page 15: Function Tests
After repairs are completed, the operator must perform a pre-operation inspection and function tests again before putting the machine into service. Genie IWP Super Series Operator’s Manual... - Page 16 19 At the platform controls, push in the control activate button and rotate the up/down switch in each direction. Result: The platform up/down function should not operate. Genie IWP Super Series Second Edition • Fourth Printing position, then the position. DOWN...
- Page 17 37 Press the direction-reversing safety switch on the end of the steer handle. Result: The machine should travel in the position to raise forward direction. Genie IWP Super Series Operator’s Manual FUNCTION TESTS position. control activate button up/down switch position.
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Page 18: Workplace Inspection
· Hazardous locations · Inadequate surface support to withstand all load forces imposed by the machine · Wind and weather conditions · All other possible unsafe conditions Genie IWP Super Series Second Edition • Fourth Printing Part No. 48643... -
Page 19: Operating Instructions
7 Pull out the red Emergency Stop button at the ground controls and be sure the power light is 8 Check the interlock display. Be sure that all four display lights are on. Genie IWP Super Series Operator’s Manual position OR to... - Page 20 2 Pull the base lowering handle to lower the base until all four foot pads are in firm contact with the ground. 3 Remove the key to secure from unauthorized use. 4 DC models: Recharge battery. Genie IWP Super Series Second Edition • Fourth Printing Part No. 48643...
- Page 21 Note: The brake will hold the machine on inclines of less than 3°. To Move The Machine Without Power Wheel Assist: Pull and hold the function enable lever to release the brake. Part No. 48643 Genie IWP Super Series Operator’s Manual OPERATING INSTRUCTIONS...
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Page 22: Battery And Charger Instructions
Charge the battery in a well-ventilated area. Use proper AC input voltage for charging as indicated on the charger. Use only Genie authorized battery and charger. To Charge Battery 1 Open the battery pack lid to access the battery. 2 Remove the battery vent caps and check the battery acid level. -
Page 23: Transport Instructions
Be sure to inspect the machine and remove any loose or unsecured items. Always place the lifting hook through the lifting eye so that it points away from the machine. Genie IWP Super Series Operator’s Manual... -
Page 24: Decals
Danger - Power Wheel Assist Option Safety 52996 Cosmetic - Genie Logo 62045 Cosmetic - IWP-25S 62046 Cosmetic - IWP-30S 62996 Cosmetic - IWP-20S 72844 Danger - General Safety Genie IWP Super Series Second Edition • Fourth Printing Quantity Part No. 48643... - Page 25 Second Edition • Fourth Printing Note: Platform decals may be in diffferent locations on optional fiberglass basket. Part No. 48643 Outreach Option Genie IWP Super Series Operator’s Manual DECALS...
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Page 26: Specifications
1.5 m 26 in 66 cm 6 in 15 cm 15 cm Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation. Genie IWP Super Series Second Edition • Fourth Printing IWP-30S 35 ft 6 in 10.8 m... - Page 27 27 x 26 x 44 22 x 18 x 44 26 x 20 x 44 29 x 26 x 43 26 x 22 x 43 20 x 26 x 44 30 x 28 x 44 Genie IWP Super Series Operator’s Manual SPECIFICATIONS...
- Page 28 Genie North America Phone Toll Free Genie Holland Genie Australia Pty Ltd. Phone + 31 70 51 78836 Phone + Fax + 31 70 51 13993 Fax + Genie China Genie Scandinavia Phone + 46 31 3409612 Phone + Fax +...