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Genie AWP Super Series Manuals
Manuals and User Guides for Genie AWP Super Series. We have
2
Genie AWP Super Series manuals available for free PDF download: Service Manual, Operator's Manual
Genie AWP Super Series Service Manual (207 pages)
Brand:
Genie
| Category:
Lifting Systems
| Size: 10.76 MB
Table of Contents
September
2
Find a Manual for this Model
2
Section – Maintenance, B
3
Revision History
3
Serial Number Legend
5
Safety Rules
6
Table of Contents
8
Specifications
17
Section 2 Specifications
17
AWP30S, 36S and 40S Specifications
18
AWP Narrow Base Specifications
19
AWP Rough Terrain Base Specifications
20
IWP Specifications
21
AWP/IWP Performance and Hydraulic Specifications
22
Hydraulic Hose and Fitting Torque Specifications
23
Torque Procedure
24
SAE and Metric Fasteners Torque Charts
26
Scheduled Maintenance Procedures
27
September
27
September
28
Pre-Delivery Preparation Report
31
Maintenance Inspection Report
33
Checklist a Procedures
35
Inspect the Manuals and Decals
35
Perform Pre-Operation Inspection
36
Perform Function Tests
36
Inspect for Damage and Loose or Missing Parts
37
Check for Hydraulic Leaks
38
Check the Hydraulic Oil Level
38
Test the Base Operation - IWPS Models
39
Test the Auxiliary Platform Lowering Operation
39
Test the Manual Platform Lowering Operation
40
Inspect the Columns for Damage
40
Check the Sequencing Cables
41
Check the Interlock System for Proper Operation
41
Test the Power and Function Controls
43
Inspect the Lifting Chains and Idler Wheels
43
Inspect the Breather Cap
44
Check the Tire Pressure - AWPS Models with Rough Terrain Base Option
45
Check the Air Supply Lubricator Oil Level - Air Models
45
Check the Air Supply Lubricator Drip Rate - Air Models
46
Check the Air Filter/Regulator Canister - Air Models
46
Checklist B Procedures
47
Inspect the Battery
47
Inspect the Electrical Wiring
47
Inspect All Welds
48
Test the Tilt-Back Operation (if Equipped)
48
Check the Lifting Chain Adjustment
50
Clean and Lubricate the Columns
51
Test the Lifting Capacity
51
Adjust the Sequencing Cables
52
Inspect for Proper Outrigger Length - AWPS Models
53
Inspect and Lubricate the Outrigger Leveling Jack Footpads - AWPS Models
55
Test the Level Sensing Operation - IWPS Models
55
Check the Chain Adjustment, IWP-20S Models with Outreach Option
56
Checklist C Procedures
57
Inspect and Lubricate the Casters and Wheels
57
Inspect the Mast Assembly for Wear
57
Inspect and Lubricate the Lifting Chains
59
Replace the Hydraulic Oil
59
Replace the Auxiliary Platform Lowering Batteries
61
September
62
Repair Procedures
63
September
63
Base Assembly
65
Interlocks
65
Base Components IWPS Models
66
Foot Pump Manifold Components - IWPS Models (to SN IWP09-8269)
70
Foot Pump Manifold Components - IWPS Models (from SN IWP09-8270)
71
Power Wheel Assist Manifold Components - IWPS Models (to SN 4097-990)
72
Power Wheel Assist Manifold Components - IWPS Models (from SN 4097-997 to 4099-2532)
73
Power Wheel Assist Manifold Components - IWPS Models (from SN 4099-2533)
74
Ground Controls
75
How to Test the Transformer - AC Models
75
How to Test the AC Contactor - AC Models
76
Hydraulic Power Unit
77
Hydraulic Power Unit - AC Models (to SN AWP03-27389 and IWP03-5150)
77
Hydraulic Power Unit - AC Models
77
(From SN AWP03-27390 to AWP08-60145)
79
Hydraulic Power Unit - DC Models (to SN AWP03-27401 and IWP03-5122)
81
Hydraulic Power Unit Components - Air Powered Models (to SN AWP04-27778)
83
Hydraulic Pump
87
Valve Adjustment
87
How to Test the Motor Start Solenoid - DC Models
88
Power Pack
89
Mast Components
90
Lift Cylinder
91
Mast Assembly
92
Glide Pads
97
Lifting Chains
98
Tilt-Back Frame, AWP-36S and 40S Models
101
Tilt-Back Frame
101
Platform
103
Platforms
103
Platform Control Box
104
Platform Outreach Chain
105
September
106
Schematics
107
September
107
Electrical Component and Wire Color Legends
108
Electrical Symbol Legend
110
Hydraulic Symbols Legend
111
Electrical Schematics - AWP Models
113
Electrical Schematic - AWP Super Series DC Models
113
(From SN 3896-101 to 3896-300)
113
Electrical Schematic - AWP Super Series DC Models
114
(From SN 3896-301 to 3896-430)
115
Electrical Schematic - AWP Super Series DC Models
115
(From SN 3896-431 to AWP07-54898)
117
Electrical Schematic - AWP Super Series DC Models with Standard Base (from SN AWP07-54899)
119
(From SN AWP07-54899)
119
Electrical Schematic - AWP Super Series DC CE Models (from SN 3896-432 to AWP07-54898)
123
(From SN AWP07-54899)
125
Electrical Schematic - AWP Super Series DC CE Models with Narrow Base (from SN AWP07-54899)
127
Electrical Schematic - AWP Super Series DC TUV Models (from SN 3896-431)
129
Electrical Schematic - AWP Super Series AC Models (from SN 3896-103 to 3896-303)
131
Electrical Schematic - AWP Super Series AC Models
131
September
131
(From SN 3896-304 to 3896-450)
133
Electrical Schematic - AWP Super Series AC Models (from SN 3896-451 to AWP07-54898)
135
Electrical Schematic - AWP Super Series AC Models with Standard Base
137
(From SN AWP07-54899 to AWP07-57594)
137
Electrical Schematic - AWP Super Series AC Models with Narrow Base (from SN AWP07-54899 to AWP-57594)
139
Electrical Schematic - AWP Super Series AC Models with Standard Base
141
(From SN AWP07-57595)
141
Electrical Schematic - AWP Super Series AC Models with Narrow Base (from SN AWP07-57595)
143
Electrical Schematic - AWP Super Series AC CE Models
145
(From SN 3896-451 to AWP07-54898)
145
Electrical Schematic - AWP Super Series AC CE Models with Standard Base (from SN AWP07-54899 to AWP07-57594)
147
(From SN AWP07-54899 to AWP07-57594)
147
Electrical Schematic - AWP Super Series AC CE Models with Standard Base (from SN AWP-57595)
151
(From SN AWP07-57595)
151
Electrical Schematic - AWP Super Series AC TUV Models (from SN 3896-461)
155
Electrical Schematics - IWP Models
157
Electrical Schematic - IWP Super Series DC Models (from SN 4096-101 to 4096-287)
158
Electrical Schematic - IWP Super Series DC Models (from SN 4096-288 to 4096-341)
159
Electrical Schematic - IWP Super Series DC Models
159
(From SN 4096-342 to IWP07-7065)
161
Electrical Schematic - IWP Super Series DC Models (from SN IWP07-7066) to IWP15-9621
163
Electrical Schematic - IWP Super Series DC Models (from SN 4096-342 to IWP07-7065)
166
Electrical Schematic - IWP Super Series DC Models with Power Assist
167
Electrical Schematic - IWP Super Series DC Models with Power Assist
168
(Directional Valve Coils Powering Function Manifold)
169
Electrical Schematic - IWP Super Series DC TUV Models
171
Electrical Schematic - IWP Super Series DC TUV Models with Outreach
173
Electrical Schematic - IWP Super Series DC TUV Models with Power Assist
175
Electrical Schematic - IWP Super Series DC TUV
177
Models with Power Assist and Outreach
177
Electrical Schematic - IWP Super Series DC TUV Models with Power Assist (Directional Valve Coils Powering Function Manifold)
179
September
180
Electrical Schematic - IWP Super Series AC Models (from SN 4096-105 to 4096-285)
182
Electrical Schematic - IWP Super Series AC Models (from SN 4096-286 to 4096-355)
183
Electrical Schematic - IWP Super Series AC Models
183
(From SN 4096-356 to IWP07-7065)
185
Electrical Schematic - IWP Super Series AC Models (from SN IWP07-7066 to IWP07-57594)
187
Electrical Schematic - IWP Super Series AC Models
187
(From SN IWP07-57595)
189
Electrical Schematic - IWP Super Series AC TUV Models (with Base Mounted Junction Box)
191
Electrical Schematic - IWP Super Series AC TUV Models
191
(Without Base Mounted Junction Box)
193
Electrical Schematic - IWP Super Series AC TUV Models with Outreach
195
Hydraulic Schematic - AWP Super Series Models
197
Hydraulic Schematics - All Models
197
Hydraulic/Pneumatic Schematic - AWP Super Series Models
199
Hydraulic Schematic - IWP Super Series Models Without Power Assist
201
Hydraulic Schematic - IWP Super Series Models with Power Assist
203
Hydraulic Schematic - IWP Super Series Models with Power Assist and Brake
205
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Genie AWP Super Series Operator's Manual (36 pages)
Brand:
Genie
| Category:
Lifting Systems
| Size: 1 MB
Table of Contents
Table of Contents
2
Safety Rules
3
Controls
10
Legend
11
Pre-Operation Inspection
12
Maintenance
14
Scheduled Maintenance
16
Function Tests
17
Workplace Inspection
20
Operating Instructions
21
Battery Charging Instructions
23
Transport Instructions
24
Tilt-Back Operation Instructions
27
Decals
30
Specifications
34
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