Fuel Tank - Yamaha FJR1300AS(X) Service Manual

EAS26630
REMOVING THE FUEL TANK
1. Extract the fuel in the fuel tank through the
fuel tank cap with a pump.
2. Remove:
• Fuel hose
EW3P61012
WARNING
Cover fuel hose connections with a cloth
when disconnecting them. Residual pres-
sure in the fuel lines could cause fuel to
spurt out when removing the hoses.
NOTE:
• To remove the fuel hose from the fuel rail, slide
the fuel hose connector cover "1" on the end of
the hose in the direction of the arrow shown,
press the two buttons "2" on the sides of the
connector, and then remove the hose.
• Remove the fuel hose manually without using
any tools.
• Before removing the hose, place a few rags in
the area under where it will be removed.
1
3. Remove:

• Fuel tank

NOTE:
Do not set the fuel tank down on the installation
surface of the fuel pump. Be sure to lean the fuel
tank against a wall or the like.
EAS26640
REMOVING THE FUEL PUMP
1. Remove:
• Fuel pump
ECA14720
CAUTION:
• Do not drop the fuel pump or give it a
strong shock.
• Do not touch the base section of the fuel
sender.
2
EAS26670
CHECKING THE FUEL PUMP BODY
1. Check:
• Fuel pump body
Obstruction → Clean.
Cracks/damage → Replace fuel pump as-
sembly.
EAS26700
INSTALLING THE FUEL PUMP
1. Install:
• Fuel pump
Fuel pump bolts
4 Nm (0.4 m·kg, 2.9 ft·lb)
NOTE:
• Do not damage the installation surfaces of the
fuel tank when installing the fuel pump.
• Always use a new fuel pump gasket.
• Install the fuel pump as shown in the illustra-
tion.
• Align the projection "a" on the fuel pump with
the slot in the fuel pump bracket.
• Tighten the fuel pump bolts in the proper tight-
ening sequence as shown.
1
a
FWD
3
ET3P61018
INSTALLING THE FUEL TANK
1. Install:
• Fuel hose (fuel rail side)
EC3P61007
CAUTION:
When installing the fuel hose, make sure that
it is securely connected, and that the fuel
hose connector cover on the fuel hose is in
the correct position, otherwise the fuel hose
will not be properly installed.
NOTE:
• Install the fuel hose securely onto the fuel rail
until a distinct "click" is heard.
• To install the fuel hose onto the fuel rail, slide
the fuel hose connector cover "1" on the end of
the hose in the direction of the arrow shown.
7-2
FUEL TANK
4
6
2
5