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EAS20450
PERIODIC MAINTENANCE
EAS20460
INTRODUCTION
This chapter includes all information necessary to perform recommended checks and adjustments. If
followed, these preventive maintenance procedures will ensure more reliable vehicle operation, a long-
er service life and reduce the need for costly overhaul work. This information applies to vehicles already
in service as well as to new vehicles that are being prepared for sale. All service technicians should be
familiar with this entire chapter.
EAU1770A
PERIODIC MAINTENANCE AND LUBRICATION CHART (FJR1300A)
NOTE:
• The annual checks must be performed every year, except if a kilometer-based maintenance,
or for the UK, a mileage-based maintenance, is performed instead.
• From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi).
• Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools,
data and technical skills.
NO.
ITEM
1 * Fuel line
2 * Spark plugs
3 * Valves
4
Air filter element
5 * Clutch
6 * Front brake
7 * Rear brake
8 * Brake hoses
9 * Wheels
10 * Tires
11 * Wheel bearings
12 * Swingarm
13 * Steering bearings
14 * Chassis fasteners
Brake lever pivot
15
shaft
Brake pedal pivot
16
shaft
CHECK OR MAINTENANCE
JOB
• Check fuel hoses for cracks or
damage.
• Check condition.
• Clean and regap.
• Replace.
• Check valve clearance.
• Adjust.
• Clean.
• Replace.
• Check operation, fluid level
and vehicle for fluid leakage.
• Check operation, fluid level
and vehicle for fluid leakage.
• Replace brake pads.
• Check operation, fluid level
and vehicle for fluid leakage.
• Replace brake pads.
• Check for cracks or damage.
• Replace.
• Check runout and for damage.
• Check tread depth and for
damage.
• Replace if necessary.
• Check air pressure.
• Correct if necessary.
• Check bearing for looseness
or damage.
• Check operation and for ex-
cessive play.
• Lubricate with lithium-soap-
based grease.
• Check bearing play and steer-
ing for roughness.
• Lubricate with lithium-soap-
based grease.
• Make sure that all nuts, bolts
and screws are properly tight-
ened.
• Lubricate with silicone grease.
• Lubricate with lithium-soap-
based grease.
PERIODIC MAINTENANCE
ODOMETER READING
1000 km
10000 km
20000 km
(600 mi)
(6000 mi)
(12000 mi)
√
√
Every 40000 km (24000 mi)
√
√
√
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Whenever worn to the limit
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Whenever worn to the limit
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√
√
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Every 50000 km (30000 mi)
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√
Every 20000 km (12000 mi)
√
√
√
3-1
30000 km
40000 km
(18000 mi)
(24000 mi)
√
√
√
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√
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√
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Every 4 years
√
√
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ANNUAL
CHECK
√
√
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