Oce CS9265 Installation Manual
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Oce CS9265 Installation Manual

Oce CS9265 Installation Manual

Low solvent inkjet printers
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Océ CS9265
Océ CS9290
Low Solvent
Installation Guide

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Summary of Contents for Oce CS9265

  • Page 1 Océ CS9265 Océ CS9290 Low Solvent Installation Guide...
  • Page 2 CS9200 Low Solvent series printers AP-40301 – Rev. 2.0 – 02/05/2008...

  • Page 3: Copyright Notice

    CS9200 Low Solvent series printers COPYRIGHT NOTICE COPYRIGHT © 2008 Océ-Technologies B.V. All rights reserved. Océ reserves the right to modify the information contained in this manual at any time without prior notice. This document may not be reproduced by any means, in whole or in part, without written permission of the copyright owner.
  • Page 4 CS9200 Low Solvent series printers AP-40301 – Rev. 2.0 – 02/05/2008...

  • Page 5: Table Of Contents

    CS9200 Low Solvent series printers Table of contents Installation environment......................9 Installation environment requirements ..................9 Dimensions..........................10 Required Space........................11 Verification of packaged items .................... 13 Contents unit box........................14 Contents Printer stand box ...................... 14 Contents installation kit......................15 Contents starter kit ........................

  • Page 6: Refer To Chapter

    CS9200 Low Solvent series printers Step-by-step plan 1. Check installation environment ► Refer to chapter 1 2. Unpack the printer, stand and boxes ► Refer to chapter 3 3. Check in-the-box configuration ► Refer to chapter 2 4. Assemble the printer / winder ►...
  • Page 7 CS9200 Low Solvent series printers Introduction After reading this manual, an authorized service technician will be able to install Océ’s CS9265/CS9290 smoothly. The complete installation procedure, from unpacking until sending a test file, is described in detail. Please read this document carefully to know what to do during the installation at the site.
  • Page 8 CS9200 Low Solvent series printers AP-40301 – Rev. 2.0 – 02/05/2008...

  • Page 9: Installation Environment

    CS9200 Low Solvent series printers 1 INSTALLATION ENVIRONMENT It is very important that the installation environment fulfils following conditions to obtain stable print quality. 1.1 INSTALLATION ENVIRONMENT REQUIREMENTS Choose a place for printer installation following the requirements in the table below. Area 65”...

  • Page 10: Dimensions

    CS9200 Low Solvent series printers 1.2 DIMENSIONS 1.2.1 CS9265 1.2.2 CS9290 AP-40301 – Rev. 2.0 – 02/05/2008...

  • Page 11: Required Space

    Distance c and d are interchangeable. Just ensure to have at one side of the printer at least 2,5 m. This to be sure that you can pass with a roll of media. 1.3.2 Required area For the CS9265 series Width x depth (0.6 m + 3,074 m + 2,5 m)
  • Page 12 CS9200 Low Solvent series printers AP-40301 – Rev. 2.0 – 02/05/2008...

  • Page 13: Verification Of Packaged Items

    CS9200 Low Solvent series printers 2 VERIFICATION OF PACKAGED ITEMS After unpacking the packaging box, inspect if the printer is not damaged and verify that all necessary parts are present. OTES HE CONTENTS OF THE PACKAGES MAY BE DIFFERENT DEPENDING ON THE MARKET WHERE THEY ARE USED ONTACT YOUR LOCAL CÉ...

  • Page 14: Contents Unit Box

    CS9200 Low Solvent series printers 2.1 CONTENTS UNIT BOX 2.2 CONTENTS PRINTER STAND BOX Description Stay Foot AP-40301 – Rev. 2.0 – 02/05/2008...

  • Page 15: Contents Installation Kit

    CS9200 Low Solvent series printers 2.3 CONTENTS INSTALLATION KIT Description Screwdriver Philips P2 Hexagon wrench 4 mm Hexagon wrench 5 mm Plain washer M6 Spring washer M6 Hexagon bolt M6x30 Hexagon bolt M6x16 Cable clamp Tube clamp (not used) Spacer 0,3 mm Spacer 0,5 mm Spacer 1,0 mm Power cable...

  • Page 16: Contents Starter Kit

    Description User’s Guide CS9200 Low Solvent series printer CD with all manual in digital version Machine type label CS9265 and CS9290 Maintenance label How to obtain impeccable printing quality with the WAVE stitching technology AP-40301 – Rev. 2.0 – 02/05/2008...
  • Page 17 CS9200 Low Solvent series printers 2.4.2 User and good shape kit Order number: 29801288 Kit content: Description Sponge plate Wipers Spitting box sponge Cleaning Liquid 250 ml Instruction sheet Good shape kit ▼ ▼ ▼ * Good shape kit order number: 29801287 * Good shape kit content: Description Gloves...
  • Page 18 CS9200 Low Solvent series printers 2.4.3 Océ IJC920 HS Low Solvent Setup Cleaning Description Part number Océ IJC920 HS Low Solvent Setup Cleaning 29952256 2.4.4 Océ IJC920 HS Low Solvent Cleaning Description Part number Océ IJC920 HS Low Solvent Cleaning 29952255 2.4.5 Océ...

  • Page 19: Contents Unwinder/Winder 100

    CS9200 Low Solvent series printers 2.5 CONTENTS UNWINDER/WINDER 100 Notes ’ LEASE REFER TO THE USER S GUIDE OF THE UNWINDER WINDER FOR THE COMPLETE IN CONFIGURATION AP-40301 – Rev. 2.0 – 02/05/2008...
  • Page 20 CS9200 Low Solvent series printers AP-40301 – Rev. 2.0 – 02/05/2008...

  • Page 21: Unpacking Procedure

    CS9200 Low Solvent series printers 3 UNPACKING PROCEDURE Caution HEN REMOVING THIS PRODUCT FROM THE PACKAGING BOX ALWAYS REMOVE THE VINYL PLASTIC AND HOLD ON THE SIDE OF THE PRODUCT OLDING THE UNIT OVER THE VINYL PLASTIC WRAPPING CAN RESULT IN SLIPPAGE AND DROPPING THE UNIT RESULTING IN DAMAGE 3.1 UNPACK THE PRINTER...
  • Page 22 CS9200 Low Solvent series printers Step 3 : Remove the 2 boxes (stand and installation kit). Step 4 : Remove the top card board of the printer body. Step 5 : Remove the 3 buffers. AP-40301 – Rev. 2.0 – 02/05/2008...
  • Page 23 CS9200 Low Solvent series printers Step 6 : Remove the covering plastic. Step 7 : Prepare the printer to be installed on the stand. Please refer to chapter 5 for all necessary information. Flip open the box when using a forklift. ►...

  • Page 24: Unpack The Stand

    CS9200 Low Solvent series printers 3.2 UNPACK THE STAND Step 1 : Move the stand box to the location to unpack. Step 2 : Open the package. Step 3 : Remove the following items consecutively: 1. Buffers 2. Stand 3. Box with feet 4.

  • Page 25: Assembling The Unit

    CS9200 Low Solvent series printers 4 ASSEMBLING THE UNIT Caution HEN ASSEMBLING THIS PRODUCT ALWAYS WORK WITH AT LEAST PEOPLE OR MORE 4.1 ASSEMBLING THE STAND Assemble the stand according to the following procedure. Step 1 : Unpack the stand assembly as described in chapter 3. Step 2 : Turn the stand upside down.

  • Page 26: Installing The Printer On The Stand

    CS9200 Low Solvent series printers 4.2 INSTALLING THE PRINTER ON THE STAND Install the stand to the main unit according to the following procedure: Step 1 : Position the stand correctly (with the PCB box screw holes to the right). Step 2 : Insert the lifting tubes in the brackets and tighten them with each two wing screws.
  • Page 27 CS9200 Low Solvent series printers Step 5 : Fix the body to the stand using each time (8x) a hexagon screw (M6x16) + spring washer (M6) + plain washer (M6). Do not fix the screws tightly yet. Step 6 : Check if there is no gap between the body and the stand.

  • Page 28: Remove Protective Materials

    CS9200 Low Solvent series printers 4.3 REMOVE PROTECTIVE MATERIALS. To ensure that nothing can be damaged during transport, temporary buffers and brackets are installed on the printer. Remove them before powering ON the printer. Step 1 : Remove the protective film on the plexi front cover. Step 2 : Remove the two screws fixing the left maintenance cover.

  • Page 29: Levelling The Printer

    CS9200 Low Solvent series printers 4.4 LEVELLING THE PRINTER 4.4.1 Levelling the printer in X – direction Step 1 : Position the printer on its final position. Step 2 : Turn down all feet of the printer stand with an equal pressure until the wheels come off the ground.
  • Page 30 CS9200 Low Solvent series printers 4.4.2 Levelling the printer in Y – direction Step 1 : Open the front cover. Step 2 : Place the level on the print platform. Step 3 : Adjust the levelling feet until the printer is completely level. As for the example below ►...

  • Page 31: Install The Unwinder/Winder 100

    CS9200 Low Solvent series printers 4.5 INSTALL THE UNWINDER/WINDER 100 Notes • Please refer to the User’s Guide of the Unwinder/Winder 100 for the proper installation. AP-40301 – Rev. 2.0 – 02/05/2008...

  • Page 32: Install The Waste Bottle

    CS9200 Low Solvent series printers 4.6 INSTALL THE WASTE BOTTLE Step 1 : Hook the waste bottle assembly over the four pre-mounted screws and push it downwards. Step 2 : Tighten the four screws. Step 3 : Loosen the 2 waste tubes attached to the printer with some tape. Step 4 : Install the tubes at the top of the waste bottle.

  • Page 33: Connecting The Cables

    CS9200 Low Solvent series printers 5 CONNECTING THE CABLES 5.1 CONNECTING THE FOOT SWITCH If the pressure rollers need to be raised or lowered, it is possible to do this by way of the foot switch, instead of doing so at the operation panel. Caution •...

  • Page 34: Connecting The Power Cable

    CS9200 Low Solvent series printers 5.2 CONNECTING THE POWER CABLE The connection procedure for the power cable is explained below. Important • AKE SURE THAT THE ENCLOSED POWER CABLE IS USED SE OF A DIFFERENT CABLE MAY RESULT IN ELECTRIC SHOCK OR FIRE •...
  • Page 35 CS9200 Low Solvent series printers Step 1 : Plug in the power cable to the inlet at the back of the printer. Step 2 : Plug it in the power cable to the outlet Important • O NOT ATTEMPT TO PLUG IN ELECTRICAL PLUGS WITH WET HANDS OING SO MAY RESULT IN ELECTRICAL SHOCK •...

  • Page 36: Connecting The Printer To The Pc

    CS9200 Low Solvent series printers 5.3 CONNECTING THE PRINTER TO THE PC 5.3.1 System requirements To use the printer with RIP software, you need the following minimum requirements. System OS Windows 2000 Professional Pentium III 1 GHz or higher Memory (RAM) 512 MB or more Hard disk space 10 GB or more...

  • Page 37: Connecting The Centronics Interface

    CS9200 Low Solvent series printers 5.3.3 Connecting the Centronics interface 5.3.3.1 Installation The procedure for connecting the Centronics interface is explained below. To connect the printer to your computer, follow the steps below. Step 1 : Power OFF the printer and your computer. Step 2 : Plug the cable connector of the interface cable into the interface connector at the back of the printer.
  • Page 38 CS9200 Low Solvent series printers 5.3.3.2 Specifications (1) Interface Specifications Item Specifications Transmission modes Compatible , Nibble , ECP Mode Data length 8 bits Transmission direction Unidirectional (receiving only), Bidirectional Connector pin number (2) Table of parallel interface pin numbers and signals Connection Signal direction Connection signal...

  • Page 39: Connecting The Network Interface

    CS9200 Low Solvent series printers 5.3.4 Connecting the network interface 5.3.4.1 Installation The procedure for connecting the network interface is explained below. To connect the printer to the network environment, follow the steps below. Caution • OLLOW THE INSTRUCTIONS BELOW WHEN CONNECTING THE NETWORK INTERFACE CABLE THERWISE ELECTRICAL SHOCK OR FIRE MAY OCCUR ►...
  • Page 40 CS9200 Low Solvent series printers AP-40301 – Rev. 2.0 – 02/05/2008...

  • Page 41: Loading Ink For First Time

    CS9200 Low Solvent series printers 6 LOADING INK FOR FIRST TIME Read these cautions first, before powering on the printer and installing ink cassettes for the first time. Caution • EFORE USING THE INK AND CLEANING CASSETTES BE SURE TO READ AND UNDERSTAND THE MSDS SHEETS WHICH COME TOGETHER ON A WITH PRINTER •...

  • Page 42: First Ink Load Procedure

    CS9200 Low Solvent series printers 6.2 FIRST INK LOAD PROCEDURE Step 1 : Power ON the unit. Step 2 : The carriage will automatically move to the left side of the machine. Open the front cover and moisten the rubber sides of the caps with Solvent Cleaning liquid when asked.
  • Page 43 CS9200 Low Solvent series printers Step 8 : The printer will automatically start pumping cleaning fluid. Step 9 : Empty the waste bottle when asked and confirm later on with ENTER. Step 10 : At this time, we want to make sure that the ink tube system is completely airtight and that the shipping liquid has been replaced with first stage transition liquid.
  • Page 44 CS9200 Low Solvent series printers Step 11 : Please wait while the printer is sucking air. Step 12 : Insert 8 NEW cassettes with Low Solvent Cleaning when following message is displayed: Step 13 : The printer will automatically start pumping cleaning fluid when all cassettes are inserted. Step 14 : Empty the waste bottle when asked and confirm later on with ENTER.
  • Page 45 CS9200 Low Solvent series printers d. Repeat this for all eight cassettes. e. When finished, remove all cleaning cassettes. Step 16 : Please wait while printer is sucking air Step 17 : Insert 8 NEW cassettes with Low Solvent Ink in the correct order when following message is displayed.
  • Page 46 CS9200 Low Solvent series printers AP-40301 – Rev. 2.0 – 02/05/2008...

  • Page 47: Loading Media

    (line of little holes in the media guide platform). The maximum distance between the guideline and media is 5 mm. Machine Minimum Media Width Maximum Media Width Printing Width CS9265 A4 (210 mm – 8,27”) 1651 mm (65.00”) 1640 mm (64.56”) CS9290 A4 (210 mm – 8,27”) 2240 mm (88.18”)
  • Page 48 CS9200 Low Solvent series printers Step 7 : Make measurement settings in following menu: SetupMenu (1/7) ► MediaSet [F4] ► SheetSize Menu Choice Description Auto Media measurement sequence ► REAR – RIGHT – LEFT – TOP Media measurement sequence ► RIGHT – LEFT – TOP Media orientation Length Media measurement sequence ►...

  • Page 49: Head Adjustments Verification

    CS9200 Low Solvent series printers 8 HEAD ADJUSTMENTS VERIFICATION When the printer leaves the company, the heads are already adjusted. During transportation, the heads can be moved slightly. Therefore, it is recommended to verify the different head adjustments. The most important thing to know before adjusting is which nozzle row corresponds with which colour, ink cassette, head …...

  • Page 50: Head Slant Check

    CS9200 Low Solvent series printers 8.1 HEAD SLANT CHECK Purpose of this check ► Check if the heads are positioned straightly. How to print the file ► Power ON the printer in diagnostics mode ►Adjustment [F2] ►HeadSlant [F4] ►Slant [F1] Pattern Before adjustment Adjusted head slant...

  • Page 51: Front And Back

    CS9200 Low Solvent series printers 8.2 FRONT AND BACK Purpose of this check ► To check if the heads are all positioned in one line. Notes Please note that heads 1 to 4 has been shifted in production 1/720 of an inch (as explained in chapter 8.5) compared to heads 5 to 8.

  • Page 52: Bi-Directional

    CS9200 Low Solvent series printers 8.3 BI-DIRECTIONAL Purpose of this check ► To check if each head fires the ink at the same position when printing from right to left and left to right. ► The check will be done for all head heights # 1 = Low # 2 = Middle # 3 = High...
  • Page 53 CS9200 Low Solvent series printers Adjustment procedure Please follow the instructions below to adjust the printer. Step 1 : Print the first file ► [Bi-D] ► [F1] – key. Step 2 : Set the thickness of the media and press ENTER. Step 3 : Confirm with ENTER to start printing.
  • Page 54 CS9200 Low Solvent series printers Step 5 : The first printed blocks are the reference and the blocks printed secondly should be aligned with the reference blocks. Refer to the image below to know in which direction. Second blocks are printed too much Second blocks are printed too much to the right side (too late) to the left side (too soon)

  • Page 55: Uni-Directional

    CS9200 Low Solvent series printers 8.4 UNI-DIRECTIONAL Purpose of this check ► To check if each head fires at the same time compared with the reference head 1. How to print the files ► Power ON the printer in diagnostics mode ►Adjustment [F2] ►Menu 2/4 ► Uni-D [F2] Pattern Reference Reference...

  • Page 56: Micro Shift 1/720" For Fast Modes

    CS9200 Low Solvent series printers 8.5 MICRO SHIFT 1/720” FOR FAST MODES Purpose of this check ► When all heads are in one line, and you want to print in one of the FAST modes (FAST 720, FAST 540 or FAST 360), head 5-8 (headset 2) have to be shifted of an inch downwards compared with heads 1-4 (headset 1).
  • Page 57 CS9200 Low Solvent series printers Step 1 : Copy the files to your computer’s hard disk. Step 2 : Power ON the printer in user mode (no diagnostics mode needed). Step 3 : Turn OFF all heaters and make sure head height is low in user 1. Step 4 : Load media.
  • Page 58 CS9200 Low Solvent series printers Adjustment procedure Please follow the instructions below to perform the micro shift. Step 1 : LOOSEN the screws (1) fixing head 5-8. These heads have to be shifted inch. In general, the µ-shift can be accomplished by turning screws number 3 (see drawings) both by 1/4 of a turn counter clock wise! This is only a rough adjustment!! 1 = Screws (M2.5x5) fixing the head stationary plate...

  • Page 59: Test Printing

    CS9200 Low Solvent series printers 9 TEST PRINTING Follow the steps below to do a test print and confirm if your printer operates correctly. Step 1 : Power ON the printer. Step 2 : Load media. Step 3 : Make sure that your printer is in normal [Ready to print] - status. Step 4 : Go to SetupMenu 1/7 ►...
  • Page 60 CS9200 Low Solvent series printers Prints the bi directional test pattern at 300 cps. The purpose of this print is to check if the heads are still well adjusted. If necessary, adjust the heads. Please refer to the maintenance manual for all necessary information.

  • Page 61: Periodical Maintenance Cycles

    CS9200 Low Solvent series printers 10 PERIODICAL MAINTENANCE CYCLES 10.1 DONE BY THE END USER No° Action Frequency Clean wipers Morning and evening Flush caps in maintenance station Daily maintenance (in the evening) Clean the edges of the caps in maintenance station Clean the area around the caps Weekly maintenance Clean around bottom of the heads...

  • Page 62: Done By An Authorized Technician

    CS9200 Low Solvent series printers 10.2 DONE BY AN AUTHORIZED TECHNICIAN No° Action Frequency Changing the dampers Changing the spitting box + tube + L connection Applying grease on the head up-down cams when needed Applying grease on the Y-motor belt if needed Every 6 months Applying grease on the roller path carriage if needed Applying grease on the capping station cam and gears if needed...

  • Page 63: Feedback Sheet First Ink Load Procedure

    FEEDBACK SHEET FIRST INK LOAD PROCEDURE Dear customer, During the first few months after the CS9065-CS9090 launch, we want to collect data of all installations. During installation, the transition from water-based state to low solvent state is a key procedure, which we want to monitor for different reasons: •...

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Cs9290

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