Fuel Filter Removal; Fuel Filter Installation - Club Car 2005 FE290 Maintenance Service Supplement

FUEL SYSTEM

FUEL FILTER REMOVAL

1. Turn the key switch to the OFF position and remove the key, place the Forward/Reverse handle in the
NEUTRAL position, and chock the wheels.
2. Disconnect the battery cables as instructed. See WARNING "To avoid unintentionally starting..." in
General Warning, Section 10, Page 10-1.
3. To prevent fuel drainage, turn the fuel shut-off valve (15) on the fuel tank (19) (Figure 14-11,
Page 14-18) to the closed (OFF) position (Figure 14-16, Page 14-26).
4. Remove the primary fuel filter (17) (Figure 14-11, Page 14-18).
4.1. Remove the clamps (16) and fuel lines (1 and 2) from the filter and plug the fuel lines (Figure 14-11,
Page 14-18).
5. Remove the secondary filter (22) (Figure 14-11, Page 14-18):
5.1. Remove the clamps (16) and fuel lines (3 and 4) from the filter and plug the fuel lines (3 and 4)
(Figure 14-11, Page 14-18).

FUEL FILTER INSTALLATION

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CAUTION
• Fuel filters are marked with flow direction arrows. Make sure that filters are installed with
arrows pointing in the direction of fuel flow from tank to carburetor.
1. Install the primary fuel filter (17) in the fuel line. Use new clamps (16) (Figure 14-11, Page 14-18).
2. Install the secondary fuel filter (22) in the fuel line. Use new clamps (16).
3. Turn the fuel shut-off valve to the ON position (Figure 14-17, Page 14-26).
4. Connect battery cables, positive (+) cable first, and tighten hardware to 12 ft-lb (16 N·m).
See Figure 10-1, Section 10, Page 10-3. Coat terminals with Battery Terminal Protector Spray (CCI P/
N 1014305) to minimize corrosion
5. Place the Forward/Reverse handle in the NEUTRAL position, chock the wheels, and place the neutral
lockout cam in the SERVICE (MAINTENANCE) position. Start the engine and check for fuel leaks. See
following DANGER.
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DANGER
• Repair all fuel leaks before operating the vehicle.
6. Place the neutral lockout cam in the OPERATE position.
2005 FE290 Gasoline Vehicle Maintenance and Service Supplement
14
Fuel Filters
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Page 14-17