Air Box Removal; Air Box Installation; Intake Duct Removal - Club Car 2005 FE290 Maintenance Service Supplement

FUEL SYSTEM

AIR BOX REMOVAL

1. Turn the key switch to the OFF position and remove the key, place the Forward/Reverse handle in the
NEUTRAL position, and chock the wheels.
2. Disconnect the battery cables as instructed. See WARNING "To avoid unintentionally starting..." in
General Warning, Section 10, Page 10-1.
3. Remove the air intake box from the vehicle by removing intake hose (16) and three screws (24) and
washers (23) that mount the intake box to the vehicle (Figure 14-10, Page 14-14).

AIR BOX INSTALLATION

NOTE: The intake duct must be in place before the air box can be installed.
1. Check to be sure the intake seal (14) is seated correctly (Figure 14-10, Page 14-14). The seal fits tightly
onto the bottom side of the air box. If seal is not in place, moisture will enter the air intake system.
2. Place the air box assembly into vehicle and install three flat washers (22) and screws (23) from underside
of air box mounting plate into air box (Figure 14-10, Page 14-14). Tighten to 33 in-lb (3.7 N·m).
3. Place hose onto air box and secure with wire clamp. If equipped with screw clamp, tighten to 17 in-lb (1.9
N·m).
4. Test choke for proper operation.

INTAKE DUCT REMOVAL

1. Remove the front body. See Section 4 – Body and Trim in the appropriate maintenance and service
manual.
2. Remove the front left wheel. See Section 8 – Wheels and Tires in the appropriate maintenance and
service manual.
3. Remove the steering joint assembly (Figure 14-9, Page 14-13).
2
3
TYPICAL
3 PLACES
Figure 14-9 Compound Steering Joint
2005 FE290 Gasoline Vehicle Maintenance and Service Supplement
1
Choke and Air Intake System
Page 14-13
14
A