Accelerator Cable - Club Car 2005 FE290 Maintenance Service Supplement

FUEL SYSTEM
5. Disconnect the governor cable (2) from the governor lever arm (15).
6. Remove the governor cable (2) from the governor cable engine bracket (11), and governor cable support
bracket (10) (Figure 14-7, Page 14-10). Remove the cable (2) from the vehicle.
Governor Cable Installation and Adjustment
1. Install the cable onto the governor cable support bracket (10) and the engine bracket (11) (Figure 14-7,
Page 14-10).
2. Push the cable dust shields onto the ends of the cable conduit.
3. Connect the governor cable to the carburetor throttle at the carburetor.
4. Connect the governor cable to the governor lever arm (15).
5. With the governor lever arm loose on the governor shaft, use a 1/8-inch punch or scratch awl to turn the
governor arm shaft counterclockwise until it stops. Then pull the governor lever arm rearward until the
carburetor throttle is in the "wide open throttle" (WOT) position.
6. While holding the arm and shaft in the fully counterclockwise position, tighten the governor arm lever nut
to 36 in-lb (4.0 N·m).
7. Check engine RPM adjustment. See Engine RPM Adjustment on page 14-11.

ACCELERATOR CABLE

Accelerator Cable Removal
1. Remove the electrical box screw and cover and loosen the accelerator cable housing retaining nuts
(Figure 14-4, Page 14-7 or Figure 14-5, Page 14-7).
2. Disconnect the accelerator cable (1) from cam (17) in the electrical box (Figure 14-7, Page 14-10).
3. Disconnect the spring (16) from the engine governor arm.
4. Remove the accelerator cable from the accelerator cable bracket (5). Remove the cable assembly from
the vehicle.
Accelerator Cable Installation
1. Connect the cable to the cam (17) in the electrical box (Figure 14-7, Page 14-10).
2. Insert the cable housing into the mounting slot in the wall of the electrical box, with approximately the
same number of threads visible between the jam nuts as are visible from the nut inside the box to the end
of the cable housing (Figure 14-4, Page 14-7 or Figure 14-5, Page 14-7). Tighten the nuts finger tight.
3. Connect the spring (16) to the engine governor arm (Figure 14-7, Page 14-10).
4. Install cable in accelerator cable bracket (5).
5. Push the cable dust shield onto the spring end of the cable conduit.
6. Before tightening the cable housing retaining nuts, make sure the engine RPM adjustment is correct. See
Engine RPM Adjustment on page 14-11.
7. Install the electrical box cover, and tighten the retaining screw to 18 in-lb (2.0 N·m).
8. Connect battery cables, positive (+) cable first, and tighten hardware to 12 ft-lb (16 N·m).
See Figure 10-1, Section 10, Page 10-3. Coat terminals with Battery Terminal Protector Spray (CCI P/
N 1014305) to minimize corrosion.
2005 FE290 Gasoline Vehicle Maintenance and Service Supplement
Engine Control Linkage
Page 14-9
14
A