Engine Control Linkage; General Information - Club Car 2005 FE290 Maintenance Service Supplement

Table of Contents

FUEL SYSTEM

NOTE: Inspect the main jet nozzle (7), and pilot jet (4) to ensure they are free from contamination. Replace

any part that is clogged with contamination. Replace the float if it is damaged, or if the float valve

is damaged or worn. Examine the float valve/spring assembly to make sure the spring is installed

correctly (Figure 14-2, Page 14-4).

9. Install the fuel bowl. Make sure that it is positioned properly by aligning the marks applied in step 4. See

following CAUTION.

CAUTION

• Make sure the fuel bowl is properly seated against the carburetor fuel bowl gasket, and the

gasket is not pinched.

10. Install the fuel bowl retaining screw and tighten it to 61 in-lb (6.9 N·m).

11. Write the size of the main jet on the fuel bowl with an indelible ink marker. This should be written in a loca-

tion that will be visible when the carburetor is installed on the engine.

12. Install the carburetor on the engine (Figure 14-1, Page 14-3).

12.1. Attach the throttle return spring (11) to the carburetor and then to the throttle bracket (4) just before

positioning the carburetor and securing it to the engine (Figure 14-1, Page 14-3).

12.2. Install the intake pipe gasket (16) (check for proper orientation) and intake pipe (17).

12.3. Install the carburetor retaining nuts (19) and tighten them to 50 in-lb (5.7 N·m).

13. Connect fuel supply line (26) and tighten screw clamp to 9 in-lb (1.0 N·m) (if equipped) (Figure 14-1,

Page 14-3).

14. Install carburetor vent line (14) and clamp (13).

15. Install the governor cable (30).

16. Install the governor guard (5), flat washer and nylon lock nut. Tighten to 30 in-lb (3.4 N·m).

17. Install the intake hose (23) and secure with hose clamp.

NOTE: Make sure the intake hose is not twisted during installation.

18. Turn fuel shut-off valve on top of fuel tank to the ON position (Figure 14-17, Page 14-26).

19. Connect battery cables, positive (+) cable first, and tighten hardware to 12 ft-lb (16 N·m).

See Figure 10-1, Section 10, Page 10-3. Coat terminals with Battery Terminal Protector Spray (CCI P/

N 1014305) to minimize corrosion

20. Test drive the vehicle.