Reverse Buzzer Limit Switch - Club Car 2005 FE290 Maintenance Service Supplement

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ELECTRICAL COMPONENTS
A
Reverse Warning Buzzer Installation
1. Install the screws (3) through the buzzer bracket tabs and tighten to 3.5 in-lb (0.40 N·m) (Figure 12-20,
Page 12-19).
2. Connect the black wire (4) from the key switch to the negative (–) terminal on the buzzer.
3. Connect the red/white wire (1) from the wire harness to the positive (+) terminal on the buzzer.
4. Reverse removal procedures to install the center dash in the vehicle. Be sure that the key switch termi-
nals cannot touch the frame and that the panel is properly seated and snapped in place.
5. Connect battery cables, positive (+) cable first, and tighten hardware to 12 ft-lb (16 N·m).
See Figure 10-1, Section 10, Page 10-3. Coat terminals with Battery Terminal Protector Spray (CCI P/
N 1014305) to minimize corrosion.

REVERSE BUZZER LIMIT SWITCH

See General Warning, Section 10, Page 10-1.
Testing the Reverse Buzzer Limit Switch
See Test Procedure 19, Section 11, Page 11-28.
Reverse Buzzer Limit Switch Removal
1. Disconnect the battery cables as instructed. See WARNING "To avoid unintentionally starting..." in
General Warning, Section 10, Page 10-1.
2. Disconnect the wires from the reverse buzzer limit switch (4) located on the back of the Forward/Reverse
assembly (Figure 12-18, Page 12-18).
3. Remove the nuts (2) and washers (6) from the neutral lockout limit switch (5) and slide the neutral lockout
limit switch off of the screws. Do not disconnect the wires.
4. Remove the spacers (9) from the reverse buzzer limit switch (4) and slide the reverse buzzer limit switch
off the screws.
Reverse Buzzer Limit Switch Installation
1. Install the reverse buzzer limit switch (4), and then install two spacers (9) against the limit switch
(Figure 12-18, Page 12-18).
2. Install the neutral lockout limit switch (5) with two washers (6) and two nuts (2). Tighten to 5 in-lb (0.6
N·m). See following CAUTION.
ý
CAUTION
• Do not overtighten the retaining nuts. If the nuts are over tightened, limit switches could be
damaged.
3. Place the Forward/Reverse handle in REVERSE and make sure that both switches actuate.
4. Connect the orange wire to the common (COM) terminal and the red/white wire to the normally open
(NO) terminal of the reverse buzzer limit switch (4) (Figure 12-18, Page 12-18).
5. Connect battery cables, positive (+) cable first, and tighten hardware to 12 ft-lb (16 N·m).
See Figure 10-1, Section 10, Page 10-3. Coat terminals with Battery Terminal Protector Spray (CCI P/
N 1014305) to minimize corrosion.
Page 12-20 2005 FE290 Gasoline Vehicle Maintenance and Service Supplement
Reverse Buzzer Limit Switch