Fuel Level Sending Unit; Rpm Limiter - Club Car 2005 FE290 Maintenance Service Supplement

ELECTRICAL COMPONENTS
2. Slide the mounting bracket onto the two threaded studs on the fuel gauge/hour meter and secure with
two lock washers and two hex nuts. Tighten to 2.5 in-lb (0.28 N·m). Place one drop of Loctite™ on each
hex nut. Do not allow Loctite to come into contact with the fuel gauge/hour meter casing.
3. Connect the blue wire from the key switch to the (2) terminal, the orange wire from the fuel level sending
unit to the (1) terminal, the black wire from the frame ground to the (3) terminal, and the white wire from
the solenoid to the (4) terminal. See Figure 11-1, Section 11, Page 11-6.
4. Coat terminals with Battery Terminal Protector Spray (CCI P/N 1014305).
5. Install the center dash in reverse order of removal. Be sure that key switch terminals cannot touch the
frame and that panel is properly seated and snapped in place.
6. Connect battery cables, positive (+) cable first, and tighten hardware to 12 ft-lb (16 N·m).
See Figure 10-1, Section 10, Page 10-3. Coat terminals with Battery Terminal Protector Spray (CCI P/
N 1014305) to minimize corrosion.

FUEL LEVEL SENDING UNIT

See General Warning, Section 10, Page 10-1.
The fuel level sending unit is an integral part of the fuel tank and should never be removed. Thoroughly test
the fuel level sending unit before replacing the fuel tank.
Testing the Fuel Level Sending Unit
See Test Procedure 25, Section 11, Page 11-30.

RPM LIMITER

See General Warning, Section 10, Page 10-1.
Testing the RPM Limiter
See Test Procedure 14, Section 11, Page 11-20.
RPM Limiter Removal
1. Disconnect the battery cables as instructed. See WARNING "To avoid unintentionally starting..." in
General Warning, Section 10, Page 10-1.
2. Disconnect the white/black wire from the black wire at the bullet connector located near the RPM limiter
(Figure 12-23, Page 12-24).
3. Disconnect the other black wire at the other bullet connector near the RPM limiter.
4. Remove the flange-head bolts from the RPM limiter band and remove the RPM limiter and the damper
(Figure 12-23, Page 12-24).
RPM Limiter Installation
1. Place the RPM limiter damper on the front of the RPM limiter mounting bracket (Figure 12-23,
Page 12-24).
2. Place the RPM limiter on the damper squarely so that RPM limiter fits tightly against the damper.
3. Place the band over the RPM limiter and align the holes. Place the brown wire ring connector onto the
flange-head bolt and secure the left side of the band. Use another flange-head bolt to secure the other
side of the band. Make sure the band holds the RPM limiter securely in place. Tighten fasteners to 7 ft-
lb (9.5 N·m).
2005 FE290 Gasoline Vehicle Maintenance and Service Supplement
Fuel Level Sending Unit
Page 12-23
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