Kill Limit Switch - Club Car 2005 FE290 Maintenance Service Supplement

12
ELECTRICAL COMPONENTS
A
Accelerator Pedal Limit Switch Removal, Continued:
4. Remove the two nuts (9) and washers (10) that secure the accelerator limit switch in place.
5. Remove the accelerator pedal limit switch.
Accelerator Pedal Limit Switch Installation
1. Install the accelerator pedal limit switch (11) onto the two screws (16) and secure the switch using two
washers (10) and nuts (9). Torque to 5 in-lb (0.6 N·m) (Figure 12-17, Page 12-16).
ý
CAUTION
• Do not overtighten the retaining nuts. If the nuts are overtightened, limit switches could be
damaged.
2. Connect the green wire to common (COM) terminal and the orange wire to the normally closed (NC) ter-
minal of the accelerator pedal limit switch (Figure 12-17, Page 12-16).
3. Press the accelerator pedal to make sure that the switch is being actuated when the pedal is released.
4. Install the snap-on electrical box cover by pressing down firmly on all corners and install the screw, tight-
ening to 18 in-lb (2.0 N·m).
5. Connect battery cables, positive (+) cable first, and tighten hardware to 12 ft-lb (16 N·m).
See Figure 10-1, Section 10, Page 10-3. Coat terminals with Battery Terminal Protector Spray (CCI P/
N 1014305) to minimize corrosion.
9
TYPICAL 2
PLACES
10
14
15
BLACK WIRE
FROM VOLTAGE
REGULATOR
Figure 12-17 Accelerator Pedal and Kill Limit Switches

KILL LIMIT SWITCH

See General Warning, Section 10, Page 10-1.
Testing the Kill Limit Switch
See Test Procedure 16, Section 11, Page 11-26.
Kill Limit Switch Removal
1. Disconnect the battery cables as instructed. See WARNING "To avoid unintentionally starting..." in
General Warning, Section 10, Page 10-1.
Page 12-16 2005 FE290 Gasoline Vehicle Maintenance and Service Supplement
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11
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8
TYPICAL 2
PLACES
13
16
TYPICAL 2
PLACES
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Kill Limit Switch