Installation Of Propeller Shaft & Final Drive Gear Assembly - Suzuki GS850G Service Manual

-
SHAFT DRIVE
*
Use special tools
O
and
@
to
install a new
oiI seal into the final
gear
bearing cover.
(Fig.
8-38)
Lip of seal with spring goes
to
ward final
Fig. 8-38
Install the final gear bearing cover and
tighten the 10 bolts to specification.
Take
care
not
to
damase
r
he scal lip.
*
Remove the final drive
gear
housing from
the final gear case.
Liberally coat the
final drive
gear
coupling
splines with
Liihiurn Rar;e Molybdenum
Grease
(NLGT #2).
and
install
the
propeller
shaft coupling
spring and
propeller shaTt coupling.
Push
the
coupling in against the
spring
and
install the circlip.
(Fig. 8-39)
Tightening Torque
2 -0-2 b kg-nt
(14.5-19.0 Ih-ft)
-
Using special tool
O
,
instal1
a
new oil seal
into the propelIes shaft
coupling.
,
Snap Ring Pliers
Install a
new
o-ring on final drive gear
housing, lubricate
it
lightly with Hypoid
gear oil, and install the housing into the
final
gear
case.
09900-06 108
INSTAL1,ATIOY
OF
PROPEL1,ER
SHAFT
A FINAL IIRIVE
GEAR
ASSEMRLY
For in~tallation, reverse the procedure for
removal.
Apply
SUZU Kl BOND
NO.
1
207B (99
1 04-
3 1 140)
to
the end of the swing am.
Coat propeller shaft splines with Lithium
Base Molybdenum Grease
(NLGI #2),
Install the final driven gear assembly,
making sure the propeller $haft splines are
aligned
into the coupling.
*
Torque
the attachment
nuts t o
specifications.
*
Tighten the final
gear
case drain
plug.
Ti-ghtening torque
3.5
-
4.5 kg-m
(25.5
-
32.5
Ib-ft)
-
Add Hypoid gear oil through filler hole
until
level
is
equal
to filler hole
opening
level.
Tightening torque
2.0
-
3.0
kg-m
(14.5
-
21 .S Ib-ft)